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HIGH-PRODUCTIVITY SOLUTIONS
Learn about our High-Productivity Solutions, including our Automatic Pallet Changer for VMCs, our Automatic Parts Loader and our Automatic Bar Feeder for the SL Series Lathes.
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Features:
- Best suited for batch, small and large series production
- Compact height, variable gauges
- 5-side processing possible with direct mounting of the workpiece
- numerous options (Integrated blow off, coolant drain, with mounting, clamping and position check; Integrated coupling body for compressed air and hydraulic fluid, impervious to dirt with central locking etc.)
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WorkPal Compact Servo is a pallet changer that requires minimal floor space. It is designed for automatic changing of pallets in chucks on machine tables in:
- milling machines
- grinding machines
- die-sinking EDM machines
- wire EDM machines.
With a sliding door across one full side, the WorkPal Compact Servo gives maximum access to the magazine. This greatly facilitates the loading and unloading of pallets.
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180°-Twin pallets exchanger system with manual and automatic pallets
Sizes from dia.400 up to 2500 mm.
Application fields
Aerospace, Aircraft, Automotive, Commercial vehicles, Energy, Heavy duty machines, Oil, Wind generators
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Manual Pallet Changers
- Maximize productivity with minimial spindle downtime and faster cycle times
- Fast & accurate operation
- Repeatability of +/- .0001
- Intergrated Clamping System features machinable jaws
- Simple to off-line load or on-machine load workpieces
- Pallets available in three styles: Plain, Vacuum Chuck, or Integrated Clamping System
- Easy to operate
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Extreme light clamping tower for horizontal manufacturing center
Realizable with all Zeropoint Quickclamping cylinders
Hydraulic release or pneumatic release
Note:
• Lightweight construction structure
• Vibration resisting concept
• Up to 60% weight saving
• No stability losing compared to a traditional construction structure.
• Realizable with all Zeropoint Quickclamping cylinders
• Possibility to integrate Zeropoint Quickclamping cylinders for automatised solutions
Remark:
Zeropoint Quickclamping cylinder angle or cube realisable
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Possible working positions: supported on the base, on the side or on the head vertically.
Suitable for working in horizontal and vertical machining centres.
Grinding of all surfaces with a parallelism and perpendicularity of 0 .02 mm.
0,01mm clamping repeatability.
Monoblock design avoids deformations due to high pressure and offers great rigidity.
Side windows to enable the interior cleaning of the vices.
Fitted with high pressure intensifier.
The clamping force is 2.5/4/5 tons. depending on the size.
Power regulator optional.
available with different high pressure spindles:
- mechanical with or without powerregulation
- hydraulic with or without powerregulation
- prox
- automat (70 bar)
- oleo-dynamic
- pneumo-hydraulic
Fits tombstones (see catalogue page 20/21)
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OK-VISE rotary columns are made of aluminium and they come with steel made corner clamps. They work as a trunion unit between indexer and a tail support. This new system makes efficient use of machinable area a reality, ultimately leading to savings in tool changes, less operator interventions and extended cycle times. Most important feature is a possibility to use subplates resulting to a remarkable cut down in machine stop times which is critical especially in the vertical machining centers.
Parts fixturing probably represents the best value in today´s metalworking technology, if you calculate the cost of a CNC machine tool, the cutting tools, tool-holders and tool-changer with both the programming and the design software and compare these investments to the cost of your workholding equipment. Fixturing normally costs only a fraction of the amount the others cost. Yet, the potential for time savings and process improvements offered by a good fixturing solution are substantial.
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Stable and robust monobloc design virtually eliminates distortion (one-piece body and fixed jaw).
-The clamping mechanism type can be changed at any time as required.
Any type of vise may be combined with any type of clamping mechanism!.
-The movable jaw can easily be removed to clean the vise body (by pulling out the positioning pins).
-Optional angle driver available.
-Optional swivel base available.
-Many accessories available
The following clamping mechanism are available:
- Manual clamping mechanism with hydraulic power booster.
- Manual clamping mechanism with mechanical power booster.
- Hydro-pneumatic (air over oil) clamping mechanism (6-7 bar).
The spindles are available with adjustable power control. This allows you to preset the clamping pressure before operating the vice.
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Advantages
VISIPORT means taking active safety precautions: Without VISIPORT, the operator can be tempted to bypass the safety circuit of the machine to see what is happening in the machine. This implies a danger potential for severe accidents. With regard to product liability and safety regulations, a glance at the safety advantages of VISIPORT can pay.
Our system is suitable for CNC high-speed milling/grinding machines. It is also the system suitable for lathe applications. The VISIPORT is suitable for OEM first equipment and retrofitting.
The flat construction enables the VISIPORT to be adapted to widely differing door and window designs. VISIPORT is also suitable for fastening to sliding doors with limited intermediate space.
VISIPORT represents an excellent investment: At full functionality and with superior design, it has the lowest total costs (up to 50% lower) for an electrically driven rotating window.
No hole has to be drilled in the machine cabin. The unit is either fastened on the bonded mounting plate or bonded directly to the window. When the mounting plate is used fast replacement of the VISIPORT unit is possible.
Subsequent installation is also simple and fast. Low space requirements enable it to be used for most window configurations on new and also older machines, a through-hole installation is also possible.
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Spin Windows VISIPORT
Application:
-You optimize your machining process.
- You improve your working ergonomic and productivity.
- You can observe the actual machining process in the machine without your view being impaired by coolant or chips.
- Spin windows VISIPORT are suitable for all types of CNC milling machines, lathes and machining centres.
-Spin windows VISIPORT are suitable in original equipment and for subsequent installation
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The Visiport VP180.B5 is the compact version of the Visiport VP220.B5. It includes all the same industry standard features found in it's larger Visiport VP220.B5 sibling, but in a rugged, condensed form. The Visiport VP180.B5 is the perfect solution for applications that require a smaller, but equally powerful, spin window solution.
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T2K offers two lines of spin window solutions, each designed to match your specific needs based on machining application and environment.
The Visiport series, with their high torque electric motors, are ideal for even the harshest tooling environments where coolant flow is constant and chip bombardment is heavy.
For light to medium tooling environments, with intermittent coolant spray and chip debris, the light weight pneumatic DiscAir series make a great fit.
No matter which T2K spin window you choose, all offer:
Easy Installation. T2K spin windows can be mounted to any new machine window. Bond them to pol carbonate, multi-layered, or reinforced glass windows.
Full Visibility. No other solution offers as large a field of view as spin window systems. Retrofit a spin window to your new polycarbonate window to preserve your ability to see into the machine indefinitely. See what you've been missing.
Uncompromising Safety. With the device mounted completely inside the machine cabin and without holes required in the machine tool window, T2K spin windows are the first truly safe spin window design for lathes.
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Retractable spindle guard
- Prevents projectiles.
- Does not restrict any machine activities.
- Vertical and horizontal swing.
- Electrical safety interlocking.
- Key adjustment mode.
- Integrated lighting supplement.
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PART AND TOOL MEASUREMENT APPLICATIONS ON CUTTING MACHINE TOOLS.
Automatic on-machine gauging of workpiece allows time saving in part coordinates setting as well as to detect in real time the result of your machining. Spindle and turret probing systems, provided with several types of wireless transmission systems (radio, infrared, high frequency) are available for this purpose.
Tool setting on lathes and machining centers are provided with dedicated probing solutions, both for automatic and semi-automatic cycles.
Non-contact laser tool checking is also available for tool breakage, tool integrity and tool profile measurement on milling machines and machining centers.
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All advantages given by the permanent-electro magnetic chucks combined with the flexibility of a system designed for horizontal spindle machine tools.
With Cubotec it’s easy to fix pieces with different shape and dimension, as well with surfaces bigger than clamping area, using the full strokes of the machine.
Unique characteristics of stability, rigidity and robustness are achieved by the solid block construction made from a solid block of steel.
The subsequent integration of the magnetic circuit Super-Quad into the bee-hiving structure makes it possible to leave neutral zones for an easy positioning of reference pins and stops.
Cubotec is available in 2 different configurations:
C1: 1 face with magnetic surface, the other with T-slots for conventional clamping of a-magnetic material.
C2: with both faces with magnetic surface.
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WALKER BRAILLON MAGNETICS chuck's range offers efficient and reliable solutions for every milling applications.
Due to its extremely strong construction and reliable watertighness, WALKER BRAILLON MAGNETICS chucks provide efficient and stable clamping solutions.
WALKER BRAILLON MAGNETICS clamping systems differ from other systems through thier unique design which allows a maximal flux concentration, thus an extremely strong clamping force.
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Magnetic chucks for Rail Milling
Thanks to 15 years as world leader in rail clamping applications, WALKER BRAILLON MAGNETICS offers efficient and state-of-the-art Magnetic Clamping Sytems for rail milling machines.
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The TRT series.
The TRT (Turning Rotary Table) series is designed for vertical lathes and gantry type machines for milling and boring. Within the range, the design can be adapted according to each application and can be delivered either as an integrated axis, stand alone variation or as a sliding unit. For positioning and milling, an excellent quality of control is reached through the master-slave configuration. Also available are linear axes specially constructed and perfectly adapted to individual applications.
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Rotary table for turning, milling, indexing
Application fields
Aerospace, Aircraft, Commercial vehicles, Energy, General mechanical machining, Heavy duty machines, Naval, Oil, Wind generators
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The L-743 Triple Scan Laser Alignment System is one of only 2 lasers (the other is the L-733) in the world to offer 3 automatically rotating laser planes that are accurate enough for today's ever-increasing tolerances. This creates a powerful tool to not only MEASURE but also FIX problems in a fraction of the time needed with conventional methods. From machine tools to aircraft assembly, the L-743 is the best alignment system on the market today.
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