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CPS PALLET CHANGER
The CPS pallet changer is a mechanical unit applied mainly on horizontal machining centres. The cam mechanism permits the transformation of an input rotary motion in a uniform sequence of intermittent movements of the output shaft, to which the pallet grip arm is splined.
The entire cycle composed of grip, rotation and laying of pallets is realized through a complete turn of the cam shaft.
The complete turn could take from 2.5 to 6 seconds, in accordance to the weight and the pallet entraxe.
Rotation angle of the arm for pallet gripping is usually 180°; it is also possible to project units with different angles (90°, 60°, 45°, 30°)
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WorkPal Compact Servo is a simple, easy-to-use pallet changer for machine tools.
The compact unit comes in several models for practically every purpose in the workshop. Both the horizontal and the vertical motions are adjustable, meaning that the robot can lift the pallet over the chip guard or tray lip of the machine. So – no need for costly modifications to the machine.
The units, which are suited for both toolmaking and series production, can produce for 168 hours a week if necessary. Further benefits include reduced operator dependence, minimised work planning and simpler NC programming.
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Features:
- Best suited for batch, small and large series production
- Compact height, variable gauges
- 5-side processing possible with direct mounting of the workpiece
- numerous options (Integrated blow off, coolant drain, with mounting, clamping and position check; Integrated coupling body for compressed air and hydraulic fluid, impervious to dirt with central locking etc.)
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8-Series: Pallet Changers & FMS
A complete range of automation components for dual shuttle systems or FMS type installations
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RTE ROTARY ELEVATOR
The Rte rotary elevator unit can be used in automations to slave manufacturing machines during pallets handling on automatic assembly lines or on machine tools as pallets changing.
It can be moved in two independent ways:
Indexed rotation carried out through a cam activated by a self-braking gear motor with a number of required stations varying from 2 to 48
Lifting carried out using a pneumatic cylinder having a maximum stroke equal to 50 mm.
The RTE unit is made up of a steel plate supporting a rotary table with a cam activated by a self – braking gear motor and controlled by a FCR micro switch.
Inside the rotary table there is a special pneumatic cylinder vertically moving an aluminum plate on which the needed equipment can be fixed.
The RTE rotary elevator unit is standard built with 2 main sizes:
RTE 06 P with a maximum capacity of 150 kg and compressed air pressure of 5 kg/cm²
RTE 06 P with a maximum capacity of 300 kg and compressed air pressure of 5 kg/cm²
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Stable and robust monobloc design virtually eliminates distortion (one-piece body and fixed jaw).
-The clamping mechanism type can be changed at any time as required.
Any type of vise may be combined with any type of clamping mechanism!.
-The movable jaw can easily be removed to clean the vise body (by pulling out the positioning pins).
-Optional angle driver available.
-Optional swivel base available.
-Many accessories available
The following clamping mechanism are available:
- Manual clamping mechanism with hydraulic power booster.
- Manual clamping mechanism with mechanical power booster.
- Hydro-pneumatic (air over oil) clamping mechanism (6-7 bar).
The spindles are available with adjustable power control. This allows you to preset the clamping pressure before operating the vice.
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Extreme light clamping tower for horizontal manufacturing center
Realizable with all Zeropoint Quickclamping cylinders
Hydraulic release or pneumatic release
Note:
• Lightweight construction structure
• Vibration resisting concept
• Up to 60% weight saving
• No stability losing compared to a traditional construction structure.
• Realizable with all Zeropoint Quickclamping cylinders
• Possibility to integrate Zeropoint Quickclamping cylinders for automatised solutions
Remark:
Zeropoint Quickclamping cylinder angle or cube realisable
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Possible working positions: supported on the base, on the side or on the head vertically.
Suitable for working in horizontal and vertical machining centres.
Grinding of all surfaces with a parallelism and perpendicularity of 0 .02 mm.
0,01mm clamping repeatability.
Monoblock design avoids deformations due to high pressure and offers great rigidity.
Side windows to enable the interior cleaning of the vices.
Fitted with high pressure intensifier.
The clamping force is 2.5/4/5 tons. depending on the size.
Power regulator optional.
available with different high pressure spindles:
- mechanical with or without powerregulation
- hydraulic with or without powerregulation
- prox
- automat (70 bar)
- oleo-dynamic
- pneumo-hydraulic
Fits tombstones (see catalogue page 20/21)
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OK-VISE rotary columns are made of aluminium and they come with steel made corner clamps. They work as a trunion unit between indexer and a tail support. This new system makes efficient use of machinable area a reality, ultimately leading to savings in tool changes, less operator interventions and extended cycle times. Most important feature is a possibility to use subplates resulting to a remarkable cut down in machine stop times which is critical especially in the vertical machining centers.
Parts fixturing probably represents the best value in today´s metalworking technology, if you calculate the cost of a CNC machine tool, the cutting tools, tool-holders and tool-changer with both the programming and the design software and compare these investments to the cost of your workholding equipment. Fixturing normally costs only a fraction of the amount the others cost. Yet, the potential for time savings and process improvements offered by a good fixturing solution are substantial.
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Along with electric and pneumatic solutions, hydraulic drive technology traditionally has a permanent place in cutting machine tools.
The rapid advance of microelectronics now means that electrohydraulic systems operate not only powerfully and dynamically but also with great sensitivity and precision.
System solutions for the following machines:
* Machine centers
* Transfer machines
* Turning centers
* Drills
* Milling machines
* Sawing machines
* Grinders
* Honing machines
* Gear cutting machines
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This is the most modern, rapid and flexible CNC line to punch plates. Its main features are: low-cost; easy installation; reduced dimensions; easy programming; flexibility for small/medium size pieces. Besides the multi-tool punching station, a marking tool and a drilling head are also available. The plate positioning is granted by a two-pincher coordinate table assuring high precision while processing.
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PG Marking, punching and drilling machine for plates and gussets
PG range: PG 83 PG 83 P PG 116 PG 116 S PG 116 P PG 2000
Simple, inexpensive and fast machines
The machines from the PG range are powerful and fast, while combining at the same time operations such as marking, punching, drilling, pop marking, deburring and tapping for working on large-size plates and gussets (up to 2000 x 1000 x 40 mm).
The layout of the clamps inside the machine gooseneck frees the working space and makes handling of parts to machine easy.
Easy programming and use thanks to the computer-assisted manufacturing softwares and the numeric control system.
The machines in the PG range are inexpensive and fast, and satisfy most requirements in a structural steel workshop. The layout of the clamps gives the operator space and safety, important factors ensuring high productivity.
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Along with electric and pneumatic solutions, hydraulic drive technology traditionally has a permanent place in cutting machine tools.
The rapid advance of microelectronics now means that electrohydraulic systems operate not only powerfully and dynamically but also with great sensitivity and precision.
System solutions for the following machines:
* Machine centers
* Transfer machines
* Turning centers
* Drills
* Milling machines
* Sawing machines
* Grinders
* Honing machines
* Gear cutting machines
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STRONG POINTS
Ease of use: complete setup of units at a touch of the touch screen PC
Quick setup and automatic positioning of units: the high level of automation means it takes much less time to adapt the machine when the product being made is changed
Optimized cutting process: patented AVTC® (constant chip volume removal) system to provide a constant mean volume of chip removal under all operating conditions.
Connection with LAN (Local Area Network) and WAN (Wide Area Network)
Self-diagnostics with built-in graphics
User info, maintenance data and functional diagrams viewable on PC
Option of installing SPC (Statistical Process Control) and messenger (email/SMS) systems in case of machine alarm, as well as remote servicing with web cam.
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STRONG POINTS
Ease of use: complete setup of units at a touch of the touch screen PC
Quick setup and automatic positioning of units: the high level of automation means it takes much less time to adapt the machine when the product being made is changed
Optimized cutting process: patented AVTC® (constant chip volume removal) system to provide a constant mean volume of chip removal under all operating conditions.
Connection with LAN (Local Area Network) and WAN (Wide Area Network)
Self-diagnostics with built-in graphics
User info, maintenance data and functional diagrams viewable on PC
Option of installing SPC (Statistical Process Control) and messenger (email/SMS) systems in case of machine alarm, as well as remote servicing with web cam.
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Single-level FMS w/ RGV
One of the most popular arrangements with almost unlimited capacity. The in-line configuration allows any number of future machines, pallets and stations to be incorporated.
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Manufactoring systems
Toyoda Mitsui flexible manufacturing lines perfectly combine productivity, flexibility and low space requirement.
The configuration of a manufacturing line allows both, simultaneous manufacturing of different parts and efficient machining of complex workpieces.
Transfer systems
Due to their flexible modular design Toyoda Mitsui transfer lines are tailored exactly to the customer’s needs boosting productivity by high-automated operation.
Compact systems
These compact machines can be upgraded and are most suitable for efficient serial production of small workpieces as well as for dies and moulds. Accuracy paired with efficiency and low space requirement.
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. FROM PROJECT PLANNING TO TROUBLE-FREE OPERATION
You can expect from ANGER a turn-key process solution. From pre-planning via optimization of tool- and spindle design, construction of chucking systems, cleaning and deburring up to integration of tool monitoring systems, measuring systems and automation on shop
floors.
Professional project management guarantees run-off in time and process capability as well as high availability of the installations.
. No Limits for AUTOMATion
The ANGER high performance machine permits flexible loading from three sides and offers to the planning engineers the flexible use of standard automation solutions: robots, gantry, portal, NC-axis and semi-automatic
feeding system Easy Handling™. Loading from the side, either from left or from right is commonly a big benefit in plant integration.
. AUTOMATIC REFERENCING
A new software for automatic referencing by touch of a button and additional features such as the teleservicing module and graphic visualisation modules incorporated in the control make ANGER machines intelligent systems facilitating the operator's work and saving operating costs.
. VIRTUAL PRODUCTION ENGINEERING (VPE)
Designed for volume manufacturing, ANGER technology offers a mechanic, modular and reconfigurable concept, using state-of-the-art software tools for process simulation in real time.
In this way, mechanical limits of processing can be studied during pre-planning (simulation of collision). Customers are enabled to modify their manufacturing processes in the course of operation and change programs on their CAM software.
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Flexibility combined with productivity
Drawing on our experience as a manufacturer of special-purpose machinery, HORKOS helps to achieve greater efficiency by manufacturing and installing high-precision / high-efficiency special-purpose machines for use in time-consuming special machining processes. Advanced, highly flexible lines can be created by configuring machining cells at each major node.
Cell Standardization
Since cells are standardized, they can be combined to construct basic lines, reducing cost.
Meets Diverse Demands
Cells are available in a wide range of variations, and for machining work pieces of several different sizes, enabling the optimum lines to meet diverse demands.
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- 1st and 2nd operations on same lathe W22-T4;
- complete drilling on vertical drilling center DWN-22V.
The cycle can be carried-out only when the lathe Is equipped with pallet loading system. Production capability is influenced by the lathe's ability to machine 1st and 2nd turning operations in sequence of one another on a continuous basis.
As indicated in the machining cycle below, the theoretical production capability for the machining of a 15"x7" wheel is about 33 pcs./hour.
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A totally new concept in rotary transfer machine technology is presented by Mikron Machining Technology, Mikron NRG-50, a revolutionary machining system developed to meet the future demands of automotive, medical, high pressure systems, and mechanical and electronic sectors of industry.
The Mikron NRG-50, a 12 station rotary transfer machine can be specified with up to 140 CNC axes, carry up to 30 NC controlled unit heads providing up to four axes of movement. It is capable of five-axis interpolation for milling cycles and is able to carry up to 96 cutting tools with Automatic Tool Changing (ATC) if required.
Due to the construction and incorporation of thermal stabilisation techniques – an exclusive concept of Mikron named Advanced Thermal Stabilisation (ATS) – the machine has an accuracy capability of ± 4 microns and a deviation tolerance of ± 2 microns at a measuring diameter on the rotary table of 1,400 mm.
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Multistep XT-200: Where linear machining comes full circle!
We now present our new innovation, the high-performance Multistep XT-200 with incomparable change-over flexibility, which also proves to be very economical!
Precision
- High positioning precision
- Compact and firm machine construction
- Extremely stable B/C axis
- Direct distance measurement system for all axes
- Radio measurement sensor for the automatic measurement and offset of reference positions (blank part in loading module and during processing in the machining modules)
- Chuck repetition precision of the workpiece carrier palette ± 2µm.
Productivity
- Acceleration 1G
- Axes speed up to 52 m/min
- Very short tool change time, chip-to-chip time of less than 1 second
- Transfer of clamping chuck devices in only 5.5 seconds
- Multiple chucking
- Increase of the production volume through an addition of more machining modules is possible at any time.
- Integrated loading/unloading system
- Optimum accessibility due to ergonomic design
Flexibility
- Short set-up times, ideal for the production of different workpieces
- Swift Change-over of tools and tool carrier palettes
- Code-able workpiece carrier palettes for stop-and-go production.
Versatility
- 5-axes interpolation on 5½ workpiece sides in one chucking
- Milling, drilling, deep-hole drilling, plunge cutting, threading, deburring, reaming, chamfering, engraving, countersinking, knurling or honing
- Recess turning with U-axis
- Integration assembly tasks such as friction pressing of guide bushes and position pins
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Owing to the acquisition around mid July 2007 of the company Namco SA in Caslano (Switzerland), Mikron Machining Technology widens its transfer systems portfolio.
Namco products are divided in two types of systems:
NAD extremely flexible and NAM extremely productive (up to 120 parts/min).
The main features of Namco products are:
• Preprocessing directly on the wire or on the bar before cutting, including
turning
• Complete processing of the work piece, such as drilling, threading,
milling, turning or broaching
• The extraordinary performance accuracy, typical of Mikron products
• The full CNC technology with the MTX control of Bosch Rexroth
• The high flexibility owing to the rapid clamping replacement, and the
possibility to produce various parts from one single wire and to unload
the finished parts in an automatic sorting basket
• The high productivity with a maximum of 18 CNC machining units working
at the same time and the double-wire feeding
• The use of an electronical probe for extremely accurate pieces allows to
measure the position of the premachined part and the following
automatic correction of the working unit.
With the Namco transfer systems, Mikron completes its application range with productive solutions in the field of locks, gas, watches, glasses, medical devices and the automotive industry.
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The Multistar is a machining system with excellent accessibility, simple tool changing and easy operation. Developed for the economical manufacturing of small components, such as electric and electronic pins or sockets, various kind of nozzles as well as ball pen and roller ball tips, the Multistar is able to produce up to 450 finished parts per minute.
This machining system is the fastest, purely mechanically controlled rotary transfer machine ever built.
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Wherever high precision and increased production capabilities are important, the rotary transfer machining system Multifactor meets the requirements by producing economically, work pieces of medium size. This machine, of modular design, is available with 8, 10, 12 or 15 stations. The standard version has mechanically controlled stations, which do not require frequent change over. For increased flexibility, CNC controlled stations and/or CNC indexing work piece fixtures are available.
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