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CPS PALLET CHANGER
The CPS pallet changer is a mechanical unit applied mainly on horizontal machining centres. The cam mechanism permits the transformation of an input rotary motion in a uniform sequence of intermittent movements of the output shaft, to which the pallet grip arm is splined.
The entire cycle composed of grip, rotation and laying of pallets is realized through a complete turn of the cam shaft.
The complete turn could take from 2.5 to 6 seconds, in accordance to the weight and the pallet entraxe.
Rotation angle of the arm for pallet gripping is usually 180°; it is also possible to project units with different angles (90°, 60°, 45°, 30°)
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WorkPal Compact Servo is a simple, easy-to-use pallet changer for machine tools.
The compact unit comes in several models for practically every purpose in the workshop. Both the horizontal and the vertical motions are adjustable, meaning that the robot can lift the pallet over the chip guard or tray lip of the machine. So – no need for costly modifications to the machine.
The units, which are suited for both toolmaking and series production, can produce for 168 hours a week if necessary. Further benefits include reduced operator dependence, minimised work planning and simpler NC programming.
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Features:
- Best suited for batch, small and large series production
- Compact height, variable gauges
- 5-side processing possible with direct mounting of the workpiece
- numerous options (Integrated blow off, coolant drain, with mounting, clamping and position check; Integrated coupling body for compressed air and hydraulic fluid, impervious to dirt with central locking etc.)
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8-Series: Pallet Changers & FMS
A complete range of automation components for dual shuttle systems or FMS type installations
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Haas APC – Automatic Pallet Changer
Increase productivity by running your Haas VF-3 or VF-4 unattended with our heavy-duty, automatic pallet changer. The Haas APC is a side-loading pallet changer featuring two 19" x 40" steel pallets. The heavy cast-iron base of the APC is secured directly to the VMC for stability, eliminating the need for further anchoring, and a three-point leveling system provides stability and prevents rocking.
The APC allows non-machining tasks, such as fixture setups and part changeovers, to be performed off-line on one pallet while parts are being machined on the other pallet
APC Specifications:
• Pallet size: X 40", Y 19"
• Max pallet load 1,000 lb
• Pallet hole pattern 1/2""-13 on 5"" centers
• Designed and manufactured by Haas
• Pallet change time 30 seconds
• Clamping force 14,900 lb @ 85 psi
• APC footprint 60" x 50"
• Available for Haas VF-3 and VF-4 only
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RTE ROTARY ELEVATOR
The Rte rotary elevator unit can be used in automations to slave manufacturing machines during pallets handling on automatic assembly lines or on machine tools as pallets changing.
It can be moved in two independent ways:
Indexed rotation carried out through a cam activated by a self-braking gear motor with a number of required stations varying from 2 to 48
Lifting carried out using a pneumatic cylinder having a maximum stroke equal to 50 mm.
The RTE unit is made up of a steel plate supporting a rotary table with a cam activated by a self – braking gear motor and controlled by a FCR micro switch.
Inside the rotary table there is a special pneumatic cylinder vertically moving an aluminum plate on which the needed equipment can be fixed.
The RTE rotary elevator unit is standard built with 2 main sizes:
RTE 06 P with a maximum capacity of 150 kg and compressed air pressure of 5 kg/cm²
RTE 06 P with a maximum capacity of 300 kg and compressed air pressure of 5 kg/cm²
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Logitron 900 label printer applicators may be operated in single or double axis mode (for two or one-stop application of two labels) and may also apply labels to stacked pallets. They are typically driven using Logisoft SW from an industrial PC.
The key features of Logitron 910 palette labellers are:
Built using proven industry-standard components fromblue-chip suppliers.
Choice of print engine to comply with customer preferences.
IP55 and 380 volt options.
Designed, built and operated in accordance with LogiGoTM minimum down-time maintenance and service principles.
Fully compatible with Logisoft message design, printer control and networking software. 900 series label printer applicators for pallets are robust best-of-class systems for applying EAN128 standard A4 and A5 labels to pallets and other large items.
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A label robot for automatic labelling of pallets, as a system supplier REO-PACK offers to integrate labelling as part of the end of line system. After stretchwrapping, a label is often the only means of identification on a pallet that can be used for traceability or destination. The label robot features:
- Rigid construction for industrial applications
- Can label on the front side and top of the pallet
- Up to 120 pallets/hour line speed
- Siemens PLC controller
- Fully enclosed plexi glass housing for protection
- Industrial PC with touchscreen for easy operation and data handling
- Thermo transfer print head for labels up to A4 size
- 800mm stroke of the printer arm ensures a large range of pallet sizes can be labelled
- Bar code scanner to check label quality
- Meets GS1, EAN128, EAN13 standards
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Pallet live storage systems play an increasingly important role in warehousing and storage technology, as users recognise their potential for improving efficiency. In the past, pallet live storage was mainly installed as a buffer store in the production area as well as in warehouses and despatch areas. Today, there is a strong tendency towards using the pallet live storage system for order picking because the FIFI principle is strictly main-tained. An equally interesting option is push-back pallet racking which allows compact storage according to the LIFO principle.
The system specific compact lane configuration in with as well as in height results in a high storage density and thus in an optimum utilisation of available warehouse volume.
With pallet live storage, floor space utilisation is 60% higher than with conventional racking. Moreover, constant availability of stock avoids idle times.
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Live racking is fitted with a slightly-inclined gravity flow rack which allows the pallets to slide down to the other side at a controlled pace thanks to gravity.
Advantages:
- Enables perfect pallet turnover (FIFO SYSTEM).
- Maximum capacity as storage system is compact.
- Time and space saved in pallet handling.
This is an ideal system for warehouses of perishable goods, although it can also be used in any industry or distribution business (food, car and pharmaceutical industries, chemicals, etc.).
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DeepLane™ FIFO Storage Systems
That Increase Your Warehouse Capacity
A First In, First Out (FIFO) pallet flow storage system can double or triple the capacity of a warehouse. This alternative to drive-in, static racks or storing pallets on the floor is ideal for freezer warehouses, food distribution centers and storage of high-volume consumer goods.
Advantages of DeepLane™ FIFO system:
FIFO inventory control
Minimizes warehousing and handling costs
Maximizes warehouse capacity / cubic storage space utilization
Operates in temperature range -30F to 150 F
Flow Rails are composed of:
Standard flow rails constructed from 4" x 1" galvanized steel with flow wheels mounted in a single or double staggered configuration
3" diameter flow wheels are fully-spoked
Cast aluminum flow wheels are available for impact protection
DeepLane™ Centrifugal Speed Controllers (Brakes) are composed of:
All steel gears to maximize performance and life of mechanism
Oil impregnated bronze bushings at all shaft locations provide maximum support and guarantee precise gear alignment
No springs or mechanical adjustment required - Westfalia's brake tire maximizes pallet engagement by compressing and taking shape of the bottom board surface, conforming to the shape of warped or cracked bottom boards
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The dynamic or stacking MRK pallet storage system lets you set up LIFO (last in, first out) or FIFO (first in, first out) systems for any kind of storage requirements.
MRK Stack Racking Storage:
Its "corridor" structure optimises volumes and surfaces, reducing service aisles and increasing storage volume by 80%. This storage system is adapted to LIFO stock management systems.
MRK Dynamic Storage:
By eliminating service aisles, the MRK increases available storage space, optimises FIFO stock management, enhances productivity, assures more compact storage for easier order preparing operations, and reduces operating costs while providing increased safety of use.
The use of this storage system is simplicity itself: The pallets are moved by gravity from the loading area to the retrieval area, reducing travel time and the risk of errors.
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-Quick access to bar stock, pallets, cassettes
-Crane operating elements guarantee easy and safe operation
-Different shelf dividers ensure flexibility
-Optional individual bar removal and supply to a saw roller conveyor possible
-Usable load up to 3 tons
-No „overhead handling"
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Pallet handling, pallet conveying, quick exchange of pallets and pallet stacking are only some of the processes that SOCO SYSTEM's pallet modules make very efficient.
The system is supplied in a variety of lengths, widths and heights.
Examples of modules are: non-driven and driven pallet roller conveyors, chain conveyors, pallet magazines, transfer trucks and rotary tables.
There is also a wide range of auxiliary equipment.
- Pallet roller conveyors height 90
- Pallet roller conveyors height 190
- Accessories for pallet roller conveyors
- Chain conveyors
- Accessories for chain conveyors
- Pallet rotary tables
- Pallet transfer units
- Pallet transfer trolleys
- Pallet exchangers
- Pallet magazines
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It is designed to stack and destack pallet units, e.g. layers of pallets with kegs. It can be placed above all types of conveyors.
Application: For all usual types of pallets.
Load capacity: Up to 1.000 kg.
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HEAVY DUTY BRICK FORK WITH INTEGRATED SAFETY GUARD GEFM PSI and GEFM AU PSI
This heavy duty type of pallet fork is extremely robust and widely used on building and civil engineering sites.
The GEFM PSI and GEFM AU PSI are fitted directly in our plant with an integrated safety guard. This device is highly recommended by the labour inspection to comply with the current regulations.
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