|
|
|
|
|
|
DIMECO offers a comprehensive range of uncoilers for coils from 50Kg to 25 tons, up to 2000mm wide.DIMECO uncoilers can afford 1,2 or even 4 coils. They are equipped with a pneumatic brake or driven.
Gifted with a particularly robust design, our machines are manufactured in mass production and can be fitted with a number of accessories, which improve stamping line productivity and enhance personnel safety (pressure arm, lateral guides...).
Our coil-car range from 1 to 25 tons makes coil handling easier.DIMECO uncoilers own dedicated features to process HLSA steels or delicate material (pre-coated, copper, mirror finished aluminium...)
The « PITSTOP » configuration allows automatic strip feeding and recoiling and offers an automatic line parameters adjustment when selecting a new job in the press terminal.
Our machines can uncoil from top or bottom, clockwise or anticlockwise and even without loop.
When combined with a DIMECO roll feeder, DIMECO uncoiler speed is automatically tuned to the press rate and to the feeder output.
|
|
|
|
|
|
DIMECO range includes more than 80 straighteners for strips from 0,1mm to 10 mm thickness and up to 2000mm wide.
Gifted with a particularly robust design, our machines are manufactured in mass production and can be fitted with a number of accessories, which improve stamping line productivity and enhance personnel safety (threading table, lateral guides...).
Maintenance programs are cut thanks to lifelong lubricated bearings (or centralized automatic lubricating system), and to the head crocodile opening for roll cleaning.
DIMECO straighteners own dedicated features to process HLSA steels or delicate material (pre-coated, copper, mirror finished aluminium...)
The « PITSTOP » configuration allows automatic strip feeding and recoiling and offers an automatic line parameters adjustment when selecting a new job in the press terminal.
All our straigtheners are delivered with adjustable speed feature. When combined with a DIMECO roll feeder, DIMECO straightener speed is automatically tuned to the press rate and to the feeder output.
Also available in combined straightener-feeder machine.
|
|
Precise tension control is essential in maintaining accurate register and reducing paper waste during make- ready and production.
MEGTEC infeeds deliver maximum productivity by providing stable web tension over wide operating ranges.
MEGTEC infeeds are available as independent units or integrated into MEGTEC pasters.
Shafted and shaftless technology is available to suit all applications from book printing, newspaper printing, to high-volume offset printing.
|
|
To achieve this, defects such as curvature, camber, torsion, scuff marks and ripples must be removed by the use of levelling machines. Defects result due to coiling in the rolling mill, due to slitting lines or due to the punching process. Depending on the application, these defects have negative effects on further processing.
Special characteristics are:
- Patented EcoPlan® drive system
- Easy-to-clean leveling unit
- Quick-change system for leveling rolls
|
|
| ... products without technical information |
| |
The SAFAN R-Brake is Safan's latest bending cell with 100 Ton compressional force and a bending length of 3100 mm. The robot arm has a capacity of 50 kilo. The arm can be moved horizontally on a 6 m. track in front of the machine.
The SAFAN R-Brake is very compact and the machine can also be operated manually. The machine is as standard equipped with a zero table but optionally the basic model can be equipped with a vision system for the zero positioning of the sheet.
For the off-line programming Safan is offering the RoboWave programming software which enables the user to make programmes for the bending cell and make an accurate simulation. The setup times are reduced using this software. Most important is the man machine interface.
|
|
|
|
|
|
RoboCell offers mid-level automation, combining an LVD PPEB or Easy-Form® Series CNC press brake with a multi-axis Kuka robot to efficiently handle small to medium-sized components in capacities from 80 to 110 tonne bending force and 2.5 or 3.0 meter table configurations.
RoboCell increases machine throughput by automatically loading, forming and stacking finished parts in an unmanned process, providing high-precision parts, shorter cycle times and lower production costs.
All functions of the RoboCell robot and press brake are controlled through instructions from an integrated off-line programming software solution, resulting in repeatable, high-quality formed parts produced in a non-stop process.
RoboCell may be integrated with an LVD Easy-Form® press brake. In addition to the robot and press brake, RoboCell includes hardware for all part handling requirements in the automated bending process.
RoboCell is equipped with LVD’s CADMAN® Touch intuitive touch screen control system to simplify operation. Robot programs, simulation and gripper configurations are efficiently calculated offline by LVD’s CADMAN B – 3D programming software and the Kuka Sim software to ensure consistent production of accurate, high quality parts.
RoboCell can function as a fully automated system or the press brake can be operated manually via the CADMAN® Touch control. The system features a full 2.0 m of space between the robot and the press brake, and the press brake is maintained at its normal working height, facilitating standalone operation.
|
|
Press brake bending cells
The robotic bending process is the result of integrating offline programming software and robot precision.
Drawing on experience gained in systems manufacture, Rea has developed a range of sheet metal bending systems that deliver high productivity, quality production, flexibility and safety.
|
|
AUTOMATIC BENDING ROBOT CELL
ASTRO CELL it is designed to be the perfect automatic bending system. Long running scheduled automatic operations are possible, with the automatic tools layout changer, automatic handling-jig changer, automatic work-piece gripper changer, even if they are small quantity batches. Coping with different kinds of small quantity products offers a vast improvement in productivity, and shortens delivery time. The bending process times can be reduced, and an improvement in the quality can be obtained
|
|
| ... products without technical information |
| |
* type LBR uses mechanical, type LBH hydraulic lifting
* balls allow movements at any angle
* moderate rolling friction
* especially useful for dies that have to be accurately positioned by hand
|
|
Changing technique for rapid die change:
Die changing technique using roller bars, ball bars, ball inserts, carrying consoles and die carts. Everything to allow easy and safe die changing.
Carrying consoles – Die changing consoles:
Consoles to permit easy, safe and efficient die change on the press bed. Carrying console, either swivelling or supported, for large weights of up to 250 kN. Set-up times reduced to a minimum, this guarantees more efficient use of the machine and a high degree of operational safety.
Die carts for rapid die change:
HILMA die carts facilitate the handling of heavy dies. All the robust die carts are designed for changing dies weighing up to 40 kN on presses and machines without risk of accidents, without using force and in an efficient (time-saving) manner. Their solid construction guarantees a long service life. The die carts designed to withstand the harsh conditions prevailing in a press shop are very reliable “partners”.
|
|
|
|
|
|
Bespoke 'T' & 'B' Block Systems for Rapid Tool
Change. Roll on - Roll off facility dramatically reduces
tool changeover times.
Advantages:
Roll on - Roll off facility:
- Dramatically reduces tool changeover times.
- Eliminates tool and press bed damage.
- Allows accurate tool positioning.
The Omnitrack 'T' & 'B' Block systems are designed to facilitate
rapid tool change on any type of press / machine.
The standard format consists of housed spring-loaded Ball Units
which are inserted into the tenon slots of the press. When in the
raised position, the balls protrude above the bed level allowing
the tool to be rolled onto the bed and positioned accurately.
When clamping is carried out the balls retract, lowering the tool
onto the press bed. When clamping is released the balls lift the
tool, allowing it to be rolled from the press.
Standard slot dimensions for 'T' & 'B' bars are shown. We also
manufacture these systems for non-standard slots. Ball pitch,
deflection, load and clamping are application specific. Contact
us for a bespoke solution.
|
|
The slots in the press table define the shape and size of the required ROLLBLOC die lifters.
ROLLBLOC ball version offer the advantage of being able to easily move dies in any direction. In conjunction with different die formats, this advantage ensures particularly short setup times.
ROLLBLOC roller version offer double the load bearing capacity. They enable exact linear transfer of the die. This linear technology requires accurate die positioning during transfer to the die table or to the die loading arms.
To further reduce rolling friction, we recommend hardened strips on the underside of the die. Unlike the ball version, the ROLLBLOC die lifter with rollers can also be used in the die base plate (overhead installation).
|
|
|
The 150 Series of low speed granulators is intended primarily for beside-the-press injection moulding applications. Immediate recycling of sprues and reject parts maintains product quality and eliminates the distribution and storage of waste and regrind.
|
|
|
Cumberland's A Series 1000X granulator runs quietly and are extremely versatile, they can be used with robot feed, conveyor feed or hand feed applications. All models provide excellent quality regrind with the added advantage of reduced maintenance costs. The standard design includes integrated rotating end discs for low-heat granulation and reduced frictional wear. Cumberland offers a wide choice of evacuation systems to meet every production requirement. The A Series 1000X granulator unique machined, bolted and doweled construction ensures strength and durability. Integrated rotating end discs provide for low-heat granulation for heat-sensitive materials. Double-sealed bearings are lubricated for life.
|
|
The MAS Series (MAS1 to MAS4) has been developed specifically for the in-line recycling of soft to medium hard plastics.
- The very compact design allows MAS granulators to be used directly beside the injection molding machine.
- The granulators can be easily adjusted to suit the individual application.
- Special hopper design for tangential feeding
- High quality regrind due to low rotor speed (200 rpm)
- Fastest change of knives without using pre-adjustment gauge (MAS1, MAS3)
- Standard pre-adjustment gauge for fast and easy change of knives (MAS2, MAS4)
- Moving and fixed knives can be sharpened
- Patented tensing clamps of the rotor knives ensure fast and safe change of knives
- Pre-equipped with electrical cabinet to receive all electrical options later on
- Regrind collection bin allows manual emptying or vacuum evacuation
- The hopper and regrind evacuation bin, which are in contact with the regrind materials, are made from stainless steel (standard).
|
|
| ... products without technical information |
| |
PRESS TENDING:
Motoman’s EPH-series “Expert Press Handling” robots set a new standard for speed with large robots and are specifically designed for the rigors of press tending. EPH-series press tending robots feature payloads from 100-200 kg (220.5-441.0 lbs) and come in floor- and shelf-mounted configurations. Shelf-mounted versions allow improved clearances for ease of die changes. Large work envelopes allow EPH models to be used to tend presses with spacing from 4-7 m (13-22.9 ft).
Compared to general-purpose robots, EPH-series press tending robots feature higher performance drive systems on the S, L and U axes (axes 1, 2, 3) for high duty cycle applications. These robots also feature a high vibration rating of 9.8 m/s2 (1.0G), which is needed for the press room environment. They can also be used anywhere that high-performance handling is required.
|
|
Dedicated to the press automation: top performance in rapidity and flexibility:
· Wide working volume: 3.5 m (SH version)
· Shelf version for handling of large-sized parts
|
|
| ... products without technical information |
| |
PRESS TENDING:
Motoman’s EPH-series “Expert Press Handling” robots set a new standard for speed with large robots and are specifically designed for the rigors of press tending. EPH-series press tending robots feature payloads from 100-200 kg (220.5-441.0 lbs) and come in floor- and shelf-mounted configurations. Shelf-mounted versions allow improved clearances for ease of die changes. Large work envelopes allow EPH models to be used to tend presses with spacing from 4-7 m (13-22.9 ft).
Compared to general-purpose robots, EPH-series press tending robots feature higher performance drive systems on the S, L and U axes (axes 1, 2, 3) for high duty cycle applications. These robots also feature a high vibration rating of 9.8 m/s2 (1.0G), which is needed for the press room environment. They can also be used anywhere that high-performance handling is required.
|
|
Dedicated to the press automation: top performance in rapidity and flexibility:
· Wide working volume: 3.5 m (SH version)
· Shelf version for handling of large-sized parts
|
|
| ... products without technical information |
| |
The automatic strapping machine mod. 078 is ideal to vertically strap pallets or stacks of corrugated carboard that need to be kept compact and together during transport and storage.
It can either be combined with automatic lines in which it exchanges input and output signals or it can work separately.
|
|
|
The Power master 10481 is a high performance strapping press of the most recent generation, manufactured in our plant in Wuppertal. With an infinitely adjustable compression automatic height seeking of incoming loads for faster troughput and numerous variations of pallet and load handling equipment for feed, center and turn the Sander power master can be integrated very easy in automatic packing lines. As a special feature the electric motor driven compression platen includes a permanent accurate compression sensing which is a requirement in the corrugated and paper industry. This ensures an intermittent further compression cycle. Both PET or PP strapping material can be used with the machine. The Sander GS-41 strapping head guarantees a solid vibration seal joint without any emissions of vapors.
|
|
JN-85PBTAPN
Features:
- Suitable for bigger carton/ paperboard or pre-transported forming-case strapping.
- Equipped with 2 sets of photocell and light-duty air-pressing bar.
|
|
|
|
see the results for the following category : 
