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MACHINE TENDING ROBOTS & SOLUTIONS:
SIA20 robot (20 kg payload) features a revolutionary 7-axis design with best-in-class wrist performance characteristics that enables amazing freedom of movement, coupled with the ability to maneuver in very tight areas. Short axis lengths/extreme motion flexibility allow it to be positioned out of the normal working area without limiting the motion range of any axis.
EH-series “Expert Handling” robots set a new standard for speed for large robots. These high-speed, high-payload robots are specifically designed for high duty cycle handling applications and offer superior performance.
HP-series “High-Performance” robots (payloads from 3-600 kg) are extremely versatile, general-purpose manipulators that excel at a wide variety of applications. These six-axis robots can be floor-, ceiling- and shelf-mounted for flexible layouts.
LoadWorld® is a flexible automation solution for machine tool tending. Pre-engineered modules include a Motoman robot, plus options for grippers, conveyors, part positioners, pallet floor locators, part cleaners and markers. Plug-and-play electrical connections facilitate integration. Motoman has standard electrical interfaces available for Haas, Mazak, Daewoo/Doosan, and Okuma machine tools.
EasyLoad™ machine tending software uses a conversational approach to speed programming and enhance productivity by reducing robot downtime for teaching. Using graphics, rather than text, and a touch screen interface on the Motoman NX100 robot programming pendant, EasyLoad guides users through simple step-by-step procedures to create complete, custom robot programs for the desired machine tending process.
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Machine loading and unloading typically requires fast speed for improving process time efficiency. Nachi robots have a combination of high top speed, fast acceleration, and high accuracy.
The Nachi controller includes collision detection software to improve the response of a misloaded or damaged part. Additional axis slide options are available to extend the robot capability to tend several machines at once.
Nachi robot series applicable for machine loading:
- MR Series
- MC Series
- VS Series
- SC Series
- ST Series
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FANUC robots can capitalize on FANUC’s strong experience in Factory Automation:
- the robots have a special design with slim arm and wrist to allow operations in confined areas
- the new M-710iC series (20 to 70kg payload) is especially designed for machine tending
- most FANUC robots have flip over capability to operate in narrow spaces
- FANUC robots offer among the best cycle times in their class
FANUC robots bring advanced intelligence to increase the reliability and precision:
- unmanned operation is possible thanks to FANUC vision system, which is now directly integrated within the new R-J3iC controller as standard
- line tracking and multiple arm software can be coupled with vision to increase flexibility
- intelligent software options such as soft float and high sensitive collision detection ensure protection of robot, tooling and parts
- FANUC force sensor can be used for sensitive handling operations
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FANUC robots can capitalize on FANUC’s strong experience in Factory Automation:
- the robots have a special design with slim arm and wrist to allow operations in confined areas
- the new M-710iC series (20 to 70kg payload) is especially designed for machine tending
- most FANUC robots have flip over capability to operate in narrow spaces
- FANUC robots offer among the best cycle times in their class
FANUC robots bring advanced intelligence to increase the reliability and precision:
- unmanned operation is possible thanks to FANUC vision system, which is now directly integrated within the new R-J3iC controller as standard
- line tracking and multiple arm software can be coupled with vision to increase flexibility
- intelligent software options such as soft float and high sensitive collision detection ensure protection of robot, tooling and parts
- FANUC force sensor can be used for sensitive handling operations
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The dispensing table-top robot TR300 designed and produced by mta automation ag is controlled by an industrial PC allowing the automation of dispensing operations for liquid or viscous products. The increasing demands of customers in term of quality, precision and repeatability lead to increasing levels of automation. However, when production batches are small or products widely dissimilar, the cost of sophisticated equipment can place automation beyond the reach of many would-be users. In order to satisfy this need, mta developed a table-top robot which combines flexibility with required high levels of process quality and repeatability, all at a reasonable cost.
The 3 or 4 axes can be fully programmed, as are the dispensing parameters for each dispensed point.
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The development of robotics has led Matrasur Composites to widen its equipment offer, manual and automatic by integrating an internal Robotic Service in the company, completely dedicated to the design of robotic solutions.
The new generation of spray-up robots from MATRASUR Composites covers various stages of composite part production: gelcoat spray-up, resin spray-up, simultaneous spray-up of resin and fibreglass, and spray-up of demoulding agent.
Two programming technologies are available: Self learning (ROBOMAT series); the robot memorizes and reproduces the best operator’s movements endless number of times, or In-line programming based on a simulation software (ROBOSTRAT series).
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The dispensing robotic cell RC500 designed and produced by mta automation ag is controlled by an industrial PC allowing the automation of dispensing operations for liquid or viscous products. This cell enables a wide range of micro-dispensing tasks to be carried out with the highest quality and repeatability.
The 3 or 4 axes can be fully programmed, as are the dispensing parameters for each dispensed point.
In order to avoid production interruptions during loading or unloading the components to be dispensed, a version with a two or four position rotary table is available.
Thanks to its modular concept, this cell can be easily integrated into existing lines or even pallet conveyors can be integrated into the cell.
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Brokk 90 electrically driven and remote-controlled demolition machine packs many times the hitting power of a jackhammer in a unit small enough to go practically everywhere. Weighing less than 1 ton it has an impressive weight/power ratio and is a versatile machine for light to medium demolition work in residential, commercial and industrial buildings. Equipped with concrete crusher, Brokk 90 demolishes without creating noise and pollution. Reach of arm 3.6 m, max. attachment weight 130 kg.
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Our most wanted model is back in a new package, updated to a new high level to cope with even greater demands within the demolition industry. The Brokk 260 is a perfect all-round machine and the basic concept was developed in the mid 1970s. A powerful combination of reliable technology and continuous development are the basis of the precursor Brokk 250´s success around the world!
The Brokk 260 covers up the gap between Brokk 180 and Brokk 400 since it has great capacity and remarkable hitting power. The machine is however small enough to work in tight spaces!
The Brokk 260 is designed for different kind of demolition work in the construction industry but can be used equally well in the cement- and process industry. The machine is 1,8 ton lighter than the bigger Brokk 400 and enables strong attachments for example the Atlas Copco hydraulic breaker SB 302 and the Darda crusher CC520. The combination of light weight and the capacity to carry heavy tools makes the machine very efficient!
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The Brokk 180 electrically driven, purpose-built demolition machine is operated by radio control. Although its weight is only 2 tons it works with hydraulic breakers in the 600 footpound class (410 joules of hitting power at the tip of the tool). In addition to breakers, Brokk 180 can be fitted with concrete crusher, bucket, scabbler, grapple and other attachments. It can also be equipped for work in hot environments like processing plants. Reach of arm up to 5 m, max. attachment weight 230 kg.
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The smallest demolition robot in the Brokk family is Brokk 50. Originally introduced to strip down tiles in old bathrooms,
Brokk 50 is able to pass through 60 cm wide doorways and is therefore the perfect machine wherever narrow openings have to be considered. It can be transported in a standard passenger elevator or even climb up and down ordinary stairways.
The low weight of Brokk 50 enables it to be used in most normal buildings, even on weak floor structures. Its small dimensions also allow it to operate in very confined spaces, such as bathrooms of only 3 sq m floor area.
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The Brokk 400 is the largest machine in the Brokk range and the most powerful demolition robot available on the market today.
As with all Brokk machines, the capacity in relation to size and weight is unsurpassed. The Brokk 400 weighs 4800kg without attachment and can handle tools of up to 600 kilo weight. Compare these figures with the weight of a conventional excavator equipped with the same type of breaker!
The difference is that a Brokk machine is designed and built specifically for demolition purposes, thus optimised for this particular kind of job. And it does it better than any other equipment available.
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The HydroCat is equally effective on vertical surfaces such as ship hulls and tanks, on horizontal surfaces such as flat decks, and on overhead surfaces such as the bottom of ship hulls. It traverses smoothly over weld seams, doubler plates, lap joints and riveted seams. It easily moves in and around keel blocks and other common obstructions. And for straight line work the HydroCat automatically stays on course with its exclusive "autopath control."
Benefits
100% collection and containment of water, paint and corrosion products
No grit to collect and dispose of
High productivity; cleans up to 1,000 sq. ft./hour
One operator
Simple; fully automated so setup and operation times are reduced
Standard Features
HydroCat:
12 inch cleaning path
Omni-directional steering
40,000 psi x 6.5 gpm
Vacuum attached
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Contractor Rugged, Single-Operator Robot
The Eliminator is a compact, maneuverable stripping robot with 360 degree unrestricted visibility for its single operator.
The Eliminator, a true contractor-friendly system, features forward and reverse cleaning, allowing for easy removal of all pavement markings: long lines, chevrons, diagonals, arrows, and other short radius obstacles. Its versatility and compact size enable work in low overhead areas, parking garages and on other membrane-removal projects. The HUSKY® pump and hand tool accessories separate easily from the Eliminator system for use with other cleaning or cutting operations.
With the Eliminator, paint and thermoplastic are completely removed from pavement crevices and pockets without roadway surface damage. The Eliminator removes ghost lines and confusing markings dramatically improving motorist safety. Flow's industry standard HUSKY pump and exclusive floating head design give the Eliminator a clear advantage over competing systems.
Benefits
Improves motorist safety
No ghost lines or grooves
No damage to road surfaces
Unique nozzle attack patterns
Highly maneuverable and productive
High road clearance
FHWA and DOT approved Specifications
High-pressure pump: Flow HUSKY model S-200 Diesel
Maximum continuous operation: 40,000 psi, 6.5 gpm
Robot:
Toro hydrostatic custom robot
Kubota 49 hp diesel engine
Hydraulic UHP Flow swivel: 1,800 - 2,700 rpm
Cleaning head options: 9", 19", 27"
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The operating scope of this high performance blasting system “Roboblaster” with one arm robot comprises deburring, surface finishing, as well as shotpeening of impact sensitive components of various dimensions. Every user of shotblasting technology that is using or planning a certain degree of automation in his company, should think about having a system like this with robo-handling. The Roboblaster® system comprises definition of the size, the performance and the technical parameters of the robot to be used, as well as determination of the design of transport systems. The Roboblaster® is tailored to suit the needs to the needs of the customer. The system comprises definition of the size, the performance and the technical parameters of the robot to be used, as well as determination of the design of transport systems. The Roboblaster concept has been implemented a number of ways. One example is the deburring and surface-finishing of cylinder heads made of aluminium diecastings for a car manufacturer. The sealing system, with patent pending, is a Roboblaster specialty. The robot places its docking plate on the shot-blasting machine aperture and seals it. This ensures shorter cycle times and less wear, without any mechanical locking mechanisms.
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Fully automatic sand blasting jet plant for turbine blades, the movement is accomplished with the robot.
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SPECIMEN PROCESSING AUTOMATION:
Motoman’s AutoSorter™ III is a compact, fully integrated pre- and post-analytic specimen processing instrument that is ideal for hospital and medical center laboratory environments. Designed to improve processing accuracy and relieve laboratory staff of repetitive tasks, AutoSorter III provides fast, accurate and reliable specimen sorting, centrifugation and decapping.
AutoSorter III permits use of a wide variety of specimen tube configurations and instrument racks. It may be used as a stand-alone workcell for specimen processing, or may be connected to a track system for direct transfer of specimens to and from diagnostic instruments. It also consolidates post-analytic specimens and creates inventory files for archive consolidation.
Motoman provides automated clinical laboratory specimen processing solutions for sorting; aliquoting; decapping/recapping; thawing/mixing; centrifugation; and archive storage and retrieval -- with a range of standard platforms. AutoSorter solutions can be customized to develop unique work cells to meet each laboratory's unique specimen processing needs.
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MPS WorkStation
The GERSTEL MultiPurpose Sampler MPS can be configured as a WorkStation or sample preparation robot, independent of the chromatography system.
Using the MAESTRO software, sample preparation steps are easily set up for maximum flexibility and ease-of-use:
- Derivatization and Standard addition
- Dilution and extraction
- Cooled or heated conditioning and mixing
- Sonication or Centrifugation
- Automated weighing of liquid samples and standards
- Solid Phase Extraction SPE
- Disposable Pipette Extraction DPX
For increased flexibility and performance, the WorkStation can be configured with two independent robotic systems enabling the combination of different syringes and the performance of multiple tasks using one automated system
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The F5 is a state-of-the-art, 6-axis articulated robot designed for laboratory automation. ±0.02mm repeatability at full, 5kg payload and full speed within the entire robot work envelope ensures maximum accuracy and superior positioning, while the robots advanced servo technology enables smooth motion without vibration even at full speed, optimizing efficiency and throughput
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Robotized system for heating and positioning samples for Hopkinson benches.
Hopkinson benches are test benches for the characterization of materials under dynamic mechanical solicitations.As temperature has a key role in materials behaviour, it is therefore quite important to perform those tests at different temperatures.The system described below allows automated heating and manipulation of the tested samples, without any change in the temperature of the extremities of the Hopkinson bars, improving significantly the test conditions and providing so much more relevant results.
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The LX/L series die lubricator with 1 or 2 axis, assures precise and accurate spraying for easy extraction of castings.
Modular standard lubrication head with adjustable width to adapt to the shape of the casting. On request, lubrication heads of other brands can be mounted.
Spraying cycles are automatically adjusted to any changes made to the program and stored on flash eprom. The Lubricator is supplied with standard functions easy to customize.
Equipped with Siemens S7 Control for flexible and efficient management, as well as a TOUCH-SCREEN operator panel to store all programs on flash eprom.
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Tinning machine TP60P
Automatic tinning. The TP 60P allows premium quality results thanks to its adjustable parameters.Principle :
This robot allows the transport of components during tinning, gold and enamel removal or fluxing operations by regulating the following parameters:
- Entry speed
- Exit speed
- Preheating time
- Immersion time
Advantages :
Thanks to its very precise parameters, it allows, for example, to avoid bridges that we can often find between the components’ legs when going out from the tin.
This programmable robot is conform to the norm NF C 20 720 relating to brazing’s modes of tries.
Other example of use
- Allows the tinning of components tinned before with alloy tin/lead to make them conform to the RoHS norms.
- Components’ types : axial and radial components, SMT, DIP, PLCC, QFP etc…
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