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Applied Robotics' QuickSTOP collision sensors are at work on just about every type of assembly line in the world - proof of their value. With dynamically variable trip points and permanent repeatability, they're uniquely designed to help protect your investment in automation equipment and resources.
See how our collision sensors have worked to solve our customers' more specialized application challenges - in assembly, dispensing, material handling and welding.
The QS-7500 is a dynamically variable collision sensor that operates on an air pressure system - and provides excellent protection applications involving heavy payloads.
A regulated air supply provides positive, variable pressure to hold the collision sensor rigid during normal operation. At impact, the air chamber seal is opened, immediately signaling the system controller.
Key Benefits
-Dynamically variable trip points
-Permanent repeatability
-Detects angular, rotational and compressive forces
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QS-AW Collision Sensor
The QS-AW is a dynamically variable collision sensor that operates on an air pressure system.
A regulated air supply provides positive, variable pressure to hold the collision sensor rigid during normal operation. At impact, the air chamber seal is opened, immediately signaling the system controller.
Factory-proven and engineered to withstand the harsh realities of these applications, QS-AW is the collision sensor specifically designed for arc welding, plasma cutting and laser cutting.
Key Benefits
-Positive, variable air pressure to hold the QS-AW rigid during normal operation, resulting in more accurate welds and cuts
-Permanent repeatability
-Detects angular, rotational and compressive forces
-Common mounting flange to work with a variety of torches
-Flat plate or stem mount available
-Built-in harsh environment shielding
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AU - Emergency Stop Device
Range of 5 models of Emergency stop modules
* Easy to install and to use
* Wide range of loading force and capacities
AUR - Resettable Emergency Stop Device
Range of 2 models of ressetable emergency stop modules
* Easy to reset due to our patented mechanism
* Easy to install and to use
* Wide range of loading force and capacities
ULS - Emergency Stop Module
The ULS series load limiter protects the machine and parts from overloads caused by collisions, excessive loading, or programming errors by providing a coupling that separates before pre-determined limits are exceeded thus shutting down the operation.
* Prevents robot damage caused by excessive overloading, collision, or programming errors
* High payload to weight and size ratio
* Variable overload setting
* Built-in sensors are factory set and never need adjustment
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CH - Horizontal Compliance Device
Range horizontal compliance including five models. The CH series allow to compensate horizontal misalignment.
- Stroke range from 6 to 24mm
-Options : spring safety (RA ou RL), probe (T), interface (I), Viton seals (V)
KA - Lateral Compliance Device
The KA series of lateral alignment devices compensates for part misalignment (X/Y) during assembly where part positioning may be less than precise. The locking cylinder centers the tool plate and secures the unit during rapid movement.
- Compensates for misalignment between parts at assembly
- Stiff in all directions when locked, fully compliant when unit is unlocked
- X-Y roller bearing motion with pneumatic centering
RCW - Lateral and Angular Alignment Device
The RCW compliance wrists are ideal for insertion applications where part positioning may be less than precise. Compliance in torsion, bending and lateral directions allow this device to compensate for inaccuracies thus protecting the part and machine.
- Compensates for inaccuracy or misalignment between parts and machine in both lateral and angular axis
- Increases assembly speed while reducing wear and parts jamming
- Improves quality and reduces cost by avoiding damage of parts
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CH - Horizontal Compliance Device
Range horizontal compliance including five models. The CH series allow to compensate horizontal misalignment.
Stroke range from 6 to 24mm
Options : spring safety (RA ou RL), probe (T), interface (I), Viton seals (V)
KA - Lateral Compliance Device
The KA series of lateral alignment devices compensates for part misalignment (X/Y) during assembly where part positioning may be less than precise. The locking cylinder centers the tool plate and secures the unit during rapid movement.
Compensates for misalignment between parts at assembly
Stiff in all directions when locked, fully compliant when unit is unlocked
X-Y roller bearing motion with pneumatic centering
RCW - Lateral and Angular Alignment Device
The RCW compliance wrists are ideal for insertion applications where part positioning may be less than precise. Compliance in torsion, bending and lateral directions allow this device to compensate for inaccuracies thus protecting the part and machine.
Compensates for inaccuracy or misalignment between parts and machine in both lateral and angular axis
Increases assembly speed while reducing wear and parts jamming
Improves quality and reduces cost by avoiding damage of parts
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Description
The Dr. Heinrich Schneider Messtechnik coordinate measuring systems meet all of the requirements placed on high measuring accuracy, precise movement, easy operation and flexible use.
Their efficiency is due to a variety of factors: a stable basic unit, excellent optics, various probe and laser systems, flexibly usable sensors and a fast, universal control system. The sturdy granite construction guarantees a rigidity, and thus ensures the system's insensitivity towards mechanical and thermal influences. Contactless measuring scales guarantee backlash-free operation and high measuring accuracy.
The measuring stages are motordriven, the speed of the CNC control can be adapted to the respective function. Moreover, the measuring stage is electronically corrected in all axes; this calibration can be checked at any time and corrected if necessary. The telecentric optics and diode light - with programmable intensity and adapted angle of incidence - are specially coordinated to each other. This eases the measuring of complicated workpieces and even of pieces with low contrast - also in incident light.
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Werth Benchtop EasyScope CNC
- The gateway multisensor coordinate measuring system with automatic image analysis and CNC positioning.
-·Design: compact and benchtop sized multisensor CMM; L-shaped/cantilever configuration with rigid steel weldment construction and ball bearing guideways; stacked, motorized X-Y stages and steel Z axis ram assembly
-·Measuring Range: X=200 mm; Y=150 mm; Z=200 mm
-·Available Measuring Sensors: Noncontact - Werth image processing (IP) video sensor with fixed telecentric objective; Werth Zoom sensor (patented); Werth 3D-Patch (patent pending); Werth Laser sensor, Contact - Renishaw point to point touch trigger sensor; Werth Fiber (micro) sensor (patented); Werth Contour sensor
-·Applications: plastic connectors and housings; stamped/formed parts; medical industry tools and fixtures; printed circuit boards (PCBs); watch plates; gears; plastic injection molding components
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Singleturn - Vert-X 13E
High protection class IP69
Very compact dimensions
Non-contacting measuring method
Very long life
High accuracy of measurement
Use in cramped installation conditions
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MTCSiCT in TO39 packaging, clear plastics
JENCOLOUR product family / True Colour sensors
The MTCS true colour sensor, based on the standard spectral value function CIE 1931 (DIN5033), makes it possible to measure colours in the three-range method, in accordance with DIN 5033.
- Detection/ measurement of colours more accurately and much faster than human eye
- low dark current
- Signal input frequencies >100 kHz
- RoHS compliant
- Values display as XYZ
- Calibration in system L*a*b
Typical Applications:
- Conceptual formulation from the colour and white metrics
- Low-cost colour measurement
- Colorimeter (measurement and calibration e.g. display screen)
- Illuminate regulation (video projector and RPTV)
- LED test
- Control of coloured light sources
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CHINO's Price / Performance Technology Breakthrough for IR Thermal Imaging Used for On-line Condition Monitoring and Alarming
The TP-L Series is a compact Infrared Thermal Imaging Sensor, utilizing a low cost, high sensitivity, thermopile array detector. This CHINO developed detector allows the camera to measure real time temperature and provide zone alarms. Ethernet connectivity allows the camera to communicate with a PC running CHINO Imaging Software or customer’s LAN network.
Up to 4 sensors can be connected to a PC via LAN running the CHINO Viewer Software, which allows you to monitor thermal images, measure temperature and provide an alarm.
The unit can be used as a stand-alone (not connected to PC software) area temperature alarm sensor, which provides 2 Mos-Fet contacts and stores Alarm Image in Camera/Sensor.
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High Powered RGB Digital Fiberoptic Sensor
• SUPER HIGH POWER RGB sensor Industry's best color differentiation
• High resolution amplifier for triple 16-bit calculation
• Dual digital display & Direct access
• New UV sensor head for fluorescent Detection
• New Luster Detection sensor head
• Three detection modes for every target [Super I / C' / C+I]
Digital, 7 light color combinations RGB fiberoptic sensor with 16-bit accuracy. Including a new UV sensor head, luster detection head, 2-color digital display and unique color element detection. Detects targets conventional sensors cannot.
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Integrated Color LTV Sensors : The integrated color LTV sensors combine a photodiode, color filter, and transimpedance amplifier on a single die. The output is then fed to an ADC for digital processing. TAOS’ solution requires fewer components, saves board space and reduces assembly cost over a discrete photodiode approach. TAOS’ solution also simplifies design and board layout because sensitive analog circuitry is integrated on-chip, which also improves the noise immunity. The Color LTV devices are ideal for applications such as colorimetry, printing process control, display color correction, and selectively ambient light detection or rejection.
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The TCS3404 is a digital color light sensor designed to accurately derive the color chromaticity and illuminance (intensity) of ambient light and provide a digital output with 16-bits of resolution.. The device includes an 8x2 arry of filtered photodiodes, analog-to-digital conveters, and control functions on a single monolithic CMOS integrated circuit. Of the 16 photodiodes, 4 have red filters, 4 have green filters, 4 have blue filters, and 4 have no filter. With the advanced patent pending in-package trim capability, device-to-device and sytem-to-system tolerance can be minimized allowing very precise repeatability to be attained.
* Internal Filter Eliminates Signal Fluctuation Due to AC Lighting Flicker--No External Capacitor Required
* In-Package Trim Provides an Easy and Accurate Means to Achieve System-to-System Repeatability
* 16-Bit Digital Output with 100 KHz SMBus
* Programmable Analog Gain and Integration Time Supporting 1,000,000-to-1 Dynamic Range
* SYNC Input Synchronizes Integration Cycle to Modulated Light Sources
* Operating Temperature Range of -40 C to 85 C
* Operating Voltage of 2.7 V to 3.6 V
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Vision Sensors - Simple and intelligent
The intelligent vision sensors of the SIMATIC VS100 series, the color area sensor SIMATIC MV220 as well as the height profile sensor SIMATIC MV230 are specially designed for application-specific image processing. The product family impresses customers with a simple operating concept and easy teaching of the inspection task.
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Faults in welding tongs or incorrect process parameters in welding can result in production line waste or defective parts. Checking the electrode force periodically permits spark malfunctions to be detected at an early stage so that repairs can be carried out in good time.
The new Type 9833A test sensor allows precise and reliable measurements to be carried out with minimal electrode gaps. The built-in charge amplifier simplifies the task of mounting and helps to ensure the reliability required by the automobile industry.
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The quality of spot welding depends on the force applied by the electrodes as well as on the intensity of the welding current. Within such a control program, the measurement of the force applied by the electrodes is extremely important for ensuring constant production.
That is why we have developed this equipment to measure the closing force of the grips that may be used during the final stage or during periodic maintenance. The end-pieces are interchangeable and can be used to measure force with various shapes of electrodes, the minimum closing dimension being 0.12 in.
This new instrument leverages the robustness, quality and precision of the Centor instrument family, which are specially designed for mobile use in a production workshop.
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Testweld™ Hand Held Electronic Force Gauge
An ergonomically designed hand held force gauge.
ADVANTAGES
User comfort "'Ergonomically" designed - for ease of use
One piece unit
Very high accuracy
Swivel head allows access to difficult to reach positions
As with all welding procedures, it is important to eliminate as many variables as possible in order to achieve optimum welding consistently over long periods.
Electrode force is one of the critical parameters in obtaining repeatable, reliable resistance spot welds.
Force can vary because of variable factory air pressure, water in the air lines causing air cylinders to deteriorate and loss of air pressure due to worn seals.
This self contained instrument uses a cell with a force sensor to provide accurate digital read out for auditing weld electrode forces.
Accuracy of this instrument is better than 0.2% and can be switched to read 0-2000 kg, 0-20.00 kN or 0-4400lbs.
In cases of difficult access the head of the swivel head gauge can be swiveled at least ±72º up or down and rotates at least ±90º. Once the desired position is reached it can be fixed by a simple hand tightened knob. A 90 mm long handle is provided for optional use with 2 mountain positions either in-line or at 90º.
A support wrist strap is attached to the gauge so that in the event that it is forced out of the operators hand by misaligned electrodes, it need not fall to the floor and be damaged.
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ULTRASONIC CONDITION ALERT
UE SYSTEMS is pleased to introduce the new Ultrasonic Condition Alert (UCA 586)
This new sensor is economically priced and is specifically designed for contact applications.
Typical Applications:
Bearing Monitoring
Valve Leak Monitoring
Flow/No Flow
Solid Flow Detection
Electrical (arcing/tracking/corona)
Cavitation Monitor
Coal Fineness Monitor
Bearing Lubrication Failure
Gearbox Monitor
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Ultra-Trak passively monitors ultrasounds produced by operating equipment. It can be readily connected to alarms or recorders for datalogging, thanks to its 4-20 mA current output, coupled with a pure demodulated output.
Housed in stainless steel, the rugged Ultra-Trak 750 is water resistant and dust proof which means it can be externally mounted in some of the most challenging environments. Couple this with an extraordinarily wide dynamic range of 120 dB and sensitivity adjustment, this sensor is ready to meet your most demanding sensing needs.
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Hydro-Probe II (HP02)
Digital sensor for accurate measurement of moisture in flowing materials such as concrete, sand and aggregates in bins, chutes or conveyor belts
Hydro-Probe II Moisture Sensor for Bins, Chutes and Conveyor Belts
The Hydro-Probe II (HP02) was the first moisture sensor to use the digital microwave moisture measurement technique. It has integral signal processing which provides a linear output (both digital and analogue) and it can easily be connected to any control system. Typical applications include sand, cement, concrete, asphalt and aggregates, but the Hydro-Probe II has also been successfully installed in processing plants for grain, cereal, animal feed and aqua feed.
Designed for use in processing plants which use bins (silos), chutes and conveyor or feed belts, the sensor is positioned into the flow of material. Measurements are taken 25 times per second as the material passes over or around the sensor head, meaning that the sensor can rapidly detect changes in moisture levels. Real time adjustments to the moisture content of the material can then be made during processing if required. This ensures that the manufacturer can continually produce a consistent, quality product and reduce costs by limiting the amount of wasted or spoilt materials.
The sensor can be installed in a variety of locations where there is a flow of material. Some typical examples can be found on our installations page. A range of accessories are available including extension mounting sleeves and clamp rings to assist with fitting.
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The MS100 offers a compact solution for permanent control in real time of the level of contamination of water in the hydraulic systems and of lubrication used in all industry.
* For the systems using of synthetic oils of oil/, hydraulic and of lubrication.
* Versions with the phosphate ester can also be specified.
* Be only 106 mm long and 50 mms in diameter.
* Conceived for a maximum operational pressure of 420 bar.
Advantages: A useful measurement which offers a method of calculation simple and quantitative of the contents of moisture in the hydraulic systems or lubrication.
* Provides results in real-time, precis and repetitive in the form of percentage of saturation out of water.
* Utmost precision of detection.
* Allows to carry out a preventive maintenance in real time and to take corrective measures.
Applications: Industry of paper, systems hydraulic in the shipbuildings, transmission and distribution of power, recycling of oil, hydraulic systems industrial.
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Our 30000 Series fixed set-point flow switches have factory-preset settings. The many features and the adjustability found on our other models have been designed out.
Their compact size and basic profile results in low cost switches that can be mounted where space is limited. This makes them popular for OEM applications where
simple flow switch actuation is required.
Designed for in-line use, the fluid enters the end connection and exits the side port. As the fluid passes through the unit it pushes against a spring-loaded
piston magnet sensor. As the sensor magnet moves into proximity of the reed switch the switch is actuated.
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Thermocouple Capacitance Welders:
Although thermocouple hot junctions are frequently made by twisting a pair of conductors together by hand, this is not considered good practise when accurate and reliable measurements are required.
When validating pharmaceutical autoclaves and liophilizers or temperature mapping process vessels, it is necessary to use thermocouples that have a properly formed homogenous hot junction. This can only be achieved by fusing the two conductors together in a welding process.
The SR Series of capacitance welding machines are an economical solution for producing hot junctions that are able to provide sustained and reliable temperature measurement. The units are based on the capacitance discharge principal and are designed for bench mounting and portable use, operating from a 100/110V or 220/240V AC supply.
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