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The Protector is ATI Industrial Automation’s patented collision sensor designed to prevent costly damage to robotic end-effectors resulting from robot crashes. The Protector’s features include: automatic reset, high repeatability, large moment rotation, rugged design and low cost.
The automatic reset feature particularly benefits workplace safety. After the robot crashes, the Protector will automatically reset when the robot removes the tooling from the crash-causing object and when torsional rotation does not exceed 20-25 degrees.
Compliant in the X, Y and Z axes, this capability provides a safer method for resetting by making it unnecessary for personnel to enter the robotic work cell.
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Applied Robotics' QuickSTOP collision sensors are at work on just about every type of assembly line in the world - proof of their value. With dynamically variable trip points and permanent repeatability, they're uniquely designed to help protect your investment in automation equipment and resources.
See how our collision sensors have worked to solve our customers' more specialized application challenges - in assembly, dispensing, material handling and welding.
The QS-7500 is a dynamically variable collision sensor that operates on an air pressure system - and provides excellent protection applications involving heavy payloads.
A regulated air supply provides positive, variable pressure to hold the collision sensor rigid during normal operation. At impact, the air chamber seal is opened, immediately signaling the system controller.
Key Benefits
-Dynamically variable trip points
-Permanent repeatability
-Detects angular, rotational and compressive forces
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QS-AW Collision Sensor
The QS-AW is a dynamically variable collision sensor that operates on an air pressure system.
A regulated air supply provides positive, variable pressure to hold the collision sensor rigid during normal operation. At impact, the air chamber seal is opened, immediately signaling the system controller.
Factory-proven and engineered to withstand the harsh realities of these applications, QS-AW is the collision sensor specifically designed for arc welding, plasma cutting and laser cutting.
Key Benefits
-Positive, variable air pressure to hold the QS-AW rigid during normal operation, resulting in more accurate welds and cuts
-Permanent repeatability
-Detects angular, rotational and compressive forces
-Common mounting flange to work with a variety of torches
-Flat plate or stem mount available
-Built-in harsh environment shielding
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AU - Emergency Stop Device
Range of 5 models of Emergency stop modules
* Easy to install and to use
* Wide range of loading force and capacities
AUR - Resettable Emergency Stop Device
Range of 2 models of ressetable emergency stop modules
* Easy to reset due to our patented mechanism
* Easy to install and to use
* Wide range of loading force and capacities
ULS - Emergency Stop Module
The ULS series load limiter protects the machine and parts from overloads caused by collisions, excessive loading, or programming errors by providing a coupling that separates before pre-determined limits are exceeded thus shutting down the operation.
* Prevents robot damage caused by excessive overloading, collision, or programming errors
* High payload to weight and size ratio
* Variable overload setting
* Built-in sensors are factory set and never need adjustment
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CH - Horizontal Compliance Device
Range horizontal compliance including five models. The CH series allow to compensate horizontal misalignment.
- Stroke range from 6 to 24mm
-Options : spring safety (RA ou RL), probe (T), interface (I), Viton seals (V)
KA - Lateral Compliance Device
The KA series of lateral alignment devices compensates for part misalignment (X/Y) during assembly where part positioning may be less than precise. The locking cylinder centers the tool plate and secures the unit during rapid movement.
- Compensates for misalignment between parts at assembly
- Stiff in all directions when locked, fully compliant when unit is unlocked
- X-Y roller bearing motion with pneumatic centering
RCW - Lateral and Angular Alignment Device
The RCW compliance wrists are ideal for insertion applications where part positioning may be less than precise. Compliance in torsion, bending and lateral directions allow this device to compensate for inaccuracies thus protecting the part and machine.
- Compensates for inaccuracy or misalignment between parts and machine in both lateral and angular axis
- Increases assembly speed while reducing wear and parts jamming
- Improves quality and reduces cost by avoiding damage of parts
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CH - Horizontal Compliance Device
Range horizontal compliance including five models. The CH series allow to compensate horizontal misalignment.
Stroke range from 6 to 24mm
Options : spring safety (RA ou RL), probe (T), interface (I), Viton seals (V)
KA - Lateral Compliance Device
The KA series of lateral alignment devices compensates for part misalignment (X/Y) during assembly where part positioning may be less than precise. The locking cylinder centers the tool plate and secures the unit during rapid movement.
Compensates for misalignment between parts at assembly
Stiff in all directions when locked, fully compliant when unit is unlocked
X-Y roller bearing motion with pneumatic centering
RCW - Lateral and Angular Alignment Device
The RCW compliance wrists are ideal for insertion applications where part positioning may be less than precise. Compliance in torsion, bending and lateral directions allow this device to compensate for inaccuracies thus protecting the part and machine.
Compensates for inaccuracy or misalignment between parts and machine in both lateral and angular axis
Increases assembly speed while reducing wear and parts jamming
Improves quality and reduces cost by avoiding damage of parts
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Robot tracks
Advantages:
- combination of 6-axis robot with state of the art linear module
- precise, hardened LM guides, or hardened flat bar
- high stiffness achieved by steel construction
- high flexibility in handling of parts
- excellent value for money
Technical characteristics:
- hardened, play free LM guides in size 35 - 55 or hardened flat bar
- hardened rack and pinion drive
- felt pinion for lubrication of the rack
- central lubrication system for complete axis
- repeatability less ± 0.1 mm
- easy floor adjustment
- driving speed over 2m/sec
- with covers on request
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This is the enhanced 2nd generation of IAIs most polular series of linear actuator. The series incorporates a number of major design innovations which have greatly enhanced the capability of our ballscrew actuators.
Increased overall rigidity and frame strength
- Minimised overall length and smaller footprint
- AC servo motor with optical encoder
- Four different sizes
- Low, medium and high speed type
- Maximum stroke : 2,500 mm
- Maximum horizontal payload : 150 kg
- Maximum speed : 2,000 mm/s
- Repeatability : +/-0.05 mm ("P" precision design: +/-0.02 mm)
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This driving unit, although compact in size, has a high thrusting force. The moving coil catches the magnetic flux generated by the magnets arranged in the magnet shaft and converts it into the thrusting force efficiently. As this structure requires no frame, it is compact and light weight.
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Pico series robots are single axis robots using a program-less controller PRC. While priced at a low level, each robot has various functions such as thrust control and zone signal output. It is also designed for great ease of use.
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Pico series robots are single axis robots using a program-less controller PRC. While priced at a low level, each robot has various functions such as thrust control and zone signal output. It is also designed for great ease of use.
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This driving unit, although compact in size, has a high thrusting force. The moving coil catches the magnetic flux generated by the magnets arranged in the magnet shaft and converts it into the thrusting force efficiently. As this structure requires no frame, it is compact and light weight.
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Demands for higher speed, enhanced quality and less cost are increasing
more than ever. How to meet these demands quickly is the task
expected of manufacturers now and in the future.
YAMAHA PHASER series is a completely new line up of
high performance single axis robots in which the cost
factor and performance are combined in a desirable
way."YAMAHA PHASER series"is the key word
that in creating the manufacture scene of the
next generation with new value concepts.
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KUKA Software
KUKA robots have an infinite variety of potential uses. To allow these to be exploited to the full, KUKA also offers unique software tools.
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Motoman PC-based and controller software ensures that your solution operates as efficiently as possible, with operator-friendly features that allow for quick changeover and setup, and complete control over the quality of your product or parts produced.
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act/weld enables the user to graphically program a robot from a virtual scene and qualified welding conditions. The parts or assemblies to be welded, together with the tooling, are imported from a 3D CAD system via native or neutral formats (STEP and IGES). A specific simulator enables users to take into account all controller parameters and to simulate the movements of the robot on the screen.
act/weld integrates welder know-how together with programming and simulation tools that enable the user to create his programs optimally, and even to validate the design of a tooling or to study a cell layout.
A post-processor specifically adapted to the controller allows the generation of the programs executed with act/weld in robot language. The integration of functions specific to cell and part-program sizing enables the user to take into account all automatic error correction functions relative to robots (shifting of trajectories via sensing of joint follow-up, laser camera…) and it is possible to upload the modified programs in the robot in order to optimize programming.
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act/X is an activeX component library that enables you to develop robotics software or animation applications involving 3D articulated objects (3D simulation software, robot programming software, simulation of machines moving in space, etc). act/X is a tool box including all the mathematical and robotic functions that are necessary to modelize and animate articulated objects in 3D. The main functions available are object modelization, collision detection and automatic robotics trajectory search to avoid obstacles. The activeX format enables the user to use the development language of his choice.
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Maximize productivity with The RoboReels Retractable Robot Teach Pendant Cable Reel for ABB. This product protects robot teach pendants from damage, saving you time and money in annual repair costs. It enables a safe and more organized work area by storing cables when not in use. It enhances worker productivity by enabling a clutter-free environment. It is custom-built for your specific robotic system.
- Implemented for ABB S4, S4C, and S4C Plus systems.
- Comes with pigtail cable, with 2 E-stop contacts and 1 E-stop push button.
- 10m long cable.
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Maximize productivity with The RoboReels Retractable Robot Teach Pendant Cable Reel for Fanuc. This product protects robot teach pendants from damage, saving you time and money in annual repair costs. It enables a safe and more organized work area by storing cables when not in use. It enhances worker productivity by enabling a clutter-free environment. It is custom-built for your specific robotic system.
- Implemented for Fanuc RJ2 systems.
- 10m long cable.
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Robot gearboxes, as units ready for installation, have a low level of torsional clearance, high rigidity and a good efficiency. Thanks to their design principle, they function quietly and are suitable for precise, rapid motion processes with high levels of repeat accuracy.
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act/cut 3d is aimed at programming all 3D-cutting installations (laser, water-jet, plasma) whatever the number of axis. Furthermore, act/cut 3d offers another specificity: the software can be extended to other technological processes such as laser welding and polishing.
From a true 3D-representation of the machine (kinematics, axis limits...) and its environment,
act/cut 3d allows a very quick definition of cutting contours on CAD-imported parts. In addition, the software enables you to automatically model the tooling based on the 3D model of the part. Then, the software generates the head trajectories using a powerful algorithm that optimizes the paths with collision avoidance. Creating and validating the cutting program is easily carried out thanks to the realistic simulation functions and automatic control functions combined with visual displays of anomalies.
act/cut 3d is an autonomous programming software that pilots all machine and robot trademarks. Moreover, for 5-axis machines that may have to cut flat sheets, the 2D programming modules are provided with act/cut 3d. For companies that might have to cut tubes, the optional module act/tubes that includes specific features for tubes cutting (modeling, nesting and programming) can be combined with act/cut 3d.
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The washing machine with an anthropomorphic robot is particularly recommended for the precision treatment of complex components, including of different shapes.
Inserting the robot into the washing machine (whether of the booth, transfer or pallet recirculating type) allows, after a simple programming of the movements, positioning the spray fixed to the wrist near the critical recesses to be fluxed.
The robotized solution is ideal if the customer needs perfectly washed complex components but without having production volumes on the individual product that justify the use of tailor-made machines. With the implementation of high pressure circuits (400-800 bar) the anthropomorphic robot machine is particularly suitable for deburring operations.
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