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MACHINE TENDING ROBOTS & SOLUTIONS:
SIA20 robot (20 kg payload) features a revolutionary 7-axis design with best-in-class wrist performance characteristics that enables amazing freedom of movement, coupled with the ability to maneuver in very tight areas. Short axis lengths/extreme motion flexibility allow it to be positioned out of the normal working area without limiting the motion range of any axis.
EH-series “Expert Handling” robots set a new standard for speed for large robots. These high-speed, high-payload robots are specifically designed for high duty cycle handling applications and offer superior performance.
HP-series “High-Performance” robots (payloads from 3-600 kg) are extremely versatile, general-purpose manipulators that excel at a wide variety of applications. These six-axis robots can be floor-, ceiling- and shelf-mounted for flexible layouts.
LoadWorld® is a flexible automation solution for machine tool tending. Pre-engineered modules include a Motoman robot, plus options for grippers, conveyors, part positioners, pallet floor locators, part cleaners and markers. Plug-and-play electrical connections facilitate integration. Motoman has standard electrical interfaces available for Haas, Mazak, Daewoo/Doosan, and Okuma machine tools.
EasyLoad™ machine tending software uses a conversational approach to speed programming and enhance productivity by reducing robot downtime for teaching. Using graphics, rather than text, and a touch screen interface on the Motoman NX100 robot programming pendant, EasyLoad guides users through simple step-by-step procedures to create complete, custom robot programs for the desired machine tending process.
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Machine loading and unloading typically requires fast speed for improving process time efficiency. Nachi robots have a combination of high top speed, fast acceleration, and high accuracy.
The Nachi controller includes collision detection software to improve the response of a misloaded or damaged part. Additional axis slide options are available to extend the robot capability to tend several machines at once.
Nachi robot series applicable for machine loading:
- MR Series
- MC Series
- VS Series
- SC Series
- ST Series
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PRESS TENDING:
Motoman’s EPH-series “Expert Press Handling” robots set a new standard for speed with large robots and are specifically designed for the rigors of press tending. EPH-series press tending robots feature payloads from 100-200 kg (220.5-441.0 lbs) and come in floor- and shelf-mounted configurations. Shelf-mounted versions allow improved clearances for ease of die changes. Large work envelopes allow EPH models to be used to tend presses with spacing from 4-7 m (13-22.9 ft).
Compared to general-purpose robots, EPH-series press tending robots feature higher performance drive systems on the S, L and U axes (axes 1, 2, 3) for high duty cycle applications. These robots also feature a high vibration rating of 9.8 m/s2 (1.0G), which is needed for the press room environment. They can also be used anywhere that high-performance handling is required.
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System: Workpiece loader for weights up to 250 Kg (560 lbs)
Application: Milling, drilling, grinding, wire -EDM and other technologies
Connection to CNC: Serial; M-Function; Parallel I/O Bit
Workpiece Identification: EWIS (TM) Rapid
Technical Data
Max. transferweight: 250 Kg
Axis travel in X: 1600 mm
Voltage: 3x400 V+PE
Pneumatic consumption: 200 l/min at 5 bar (73.5 psi)
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FANUC robots can capitalize on FANUC’s strong experience in Factory Automation:
- the robots have a special design with slim arm and wrist to allow operations in confined areas
- the new M-710iC series (20 to 70kg payload) is especially designed for machine tending
- most FANUC robots have flip over capability to operate in narrow spaces
- FANUC robots offer among the best cycle times in their class
FANUC robots bring advanced intelligence to increase the reliability and precision:
- unmanned operation is possible thanks to FANUC vision system, which is now directly integrated within the new R-J3iC controller as standard
- line tracking and multiple arm software can be coupled with vision to increase flexibility
- intelligent software options such as soft float and high sensitive collision detection ensure protection of robot, tooling and parts
- FANUC force sensor can be used for sensitive handling operations
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FANUC robots can capitalize on FANUC’s strong experience in Factory Automation:
- the robots have a special design with slim arm and wrist to allow operations in confined areas
- the new M-710iC series (20 to 70kg payload) is especially designed for machine tending
- most FANUC robots have flip over capability to operate in narrow spaces
- FANUC robots offer among the best cycle times in their class
FANUC robots bring advanced intelligence to increase the reliability and precision:
- unmanned operation is possible thanks to FANUC vision system, which is now directly integrated within the new R-J3iC controller as standard
- line tracking and multiple arm software can be coupled with vision to increase flexibility
- intelligent software options such as soft float and high sensitive collision detection ensure protection of robot, tooling and parts
- FANUC force sensor can be used for sensitive handling operations
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Many tasks which previously were the sole preserve of linear feed systems can now also be carried out by flexible KUKA shelf-mounted robots. For example, the robot can be integrated into an injection-molding machine, a die-casting machine or a machine tool.
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Stäubli’s Plastics range of robots is the first line of 6 axis robots designed specifically for use in the plastics industry. They have been developed following detailed consultation and evaluation by both injection molding companies and system integrators.
Flexibility
Simply re-program the robot when the mold changes
Utilise the capacity of the machine fully by grouping various moulds together
Easy integration of the Plastics robots (can be easily moved to another Injection Molding Machine - IMM)
New molds or process additions can be easily accommodated by the plastics range
Speed
Stäubli plastics robots are the fastest 6-axis robots on the market in terms of speed and acceleration (i.e. 0,8 second demould time inside a 4 second cycle)
Cleanliness
Class 100 comes as standard
Fulfilling the requirements of the plastics industry
Plastics robots are available ready to use with pre-wired Euromap (Europe) / SPI (USA) hardware and safety interlock, along with industry dedicated interface
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Dedicated to the press automation: top performance in rapidity and flexibility:
· Wide working volume: 3.5 m (SH version)
· Shelf version for handling of large-sized parts
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MACHINE TENDING ROBOTS & SOLUTIONS:
SIA20 robot (20 kg payload) features a revolutionary 7-axis design with best-in-class wrist performance characteristics that enables amazing freedom of movement, coupled with the ability to maneuver in very tight areas. Short axis lengths/extreme motion flexibility allow it to be positioned out of the normal working area without limiting the motion range of any axis.
EH-series “Expert Handling” robots set a new standard for speed for large robots. These high-speed, high-payload robots are specifically designed for high duty cycle handling applications and offer superior performance.
HP-series “High-Performance” robots (payloads from 3-600 kg) are extremely versatile, general-purpose manipulators that excel at a wide variety of applications. These six-axis robots can be floor-, ceiling- and shelf-mounted for flexible layouts.
LoadWorld® is a flexible automation solution for machine tool tending. Pre-engineered modules include a Motoman robot, plus options for grippers, conveyors, part positioners, pallet floor locators, part cleaners and markers. Plug-and-play electrical connections facilitate integration. Motoman has standard electrical interfaces available for Haas, Mazak, Daewoo/Doosan, and Okuma machine tools.
EasyLoad™ machine tending software uses a conversational approach to speed programming and enhance productivity by reducing robot downtime for teaching. Using graphics, rather than text, and a touch screen interface on the Motoman NX100 robot programming pendant, EasyLoad guides users through simple step-by-step procedures to create complete, custom robot programs for the desired machine tending process.
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Machine loading and unloading typically requires fast speed for improving process time efficiency. Nachi robots have a combination of high top speed, fast acceleration, and high accuracy.
The Nachi controller includes collision detection software to improve the response of a misloaded or damaged part. Additional axis slide options are available to extend the robot capability to tend several machines at once.
Nachi robot series applicable for machine loading:
- MR Series
- MC Series
- VS Series
- SC Series
- ST Series
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FANUC robots can capitalize on FANUC’s strong experience in Factory Automation:
- the robots have a special design with slim arm and wrist to allow operations in confined areas
- the new M-710iC series (20 to 70kg payload) is especially designed for machine tending
- most FANUC robots have flip over capability to operate in narrow spaces
- FANUC robots offer among the best cycle times in their class
FANUC robots bring advanced intelligence to increase the reliability and precision:
- unmanned operation is possible thanks to FANUC vision system, which is now directly integrated within the new R-J3iC controller as standard
- line tracking and multiple arm software can be coupled with vision to increase flexibility
- intelligent software options such as soft float and high sensitive collision detection ensure protection of robot, tooling and parts
- FANUC force sensor can be used for sensitive handling operations
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FANUC robots can capitalize on FANUC’s strong experience in Factory Automation:
- the robots have a special design with slim arm and wrist to allow operations in confined areas
- the new M-710iC series (20 to 70kg payload) is especially designed for machine tending
- most FANUC robots have flip over capability to operate in narrow spaces
- FANUC robots offer among the best cycle times in their class
FANUC robots bring advanced intelligence to increase the reliability and precision:
- unmanned operation is possible thanks to FANUC vision system, which is now directly integrated within the new R-J3iC controller as standard
- line tracking and multiple arm software can be coupled with vision to increase flexibility
- intelligent software options such as soft float and high sensitive collision detection ensure protection of robot, tooling and parts
- FANUC force sensor can be used for sensitive handling operations
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Suitable for picking of primary and secondary foods, the M-430iA/2F and M-430iA/4FH can handle payload of 2kg respectively 4kg and have a long reach of 900mm. Their five axes lend them flexibility to accommodate horizontal or vertical product placement positions.
M-430iA/2P and M-430iA/2PH are 6-axes robots especially designed for pharmaceutical applications with 2kg payload and 700mm respectively 900mm reach.
The anthropomorphic arm design produces a large work envelope that allows the M-430iA/2F to quickly rotate or flip back on itself. The arm can be ceiling or floor mounted. With its high speed axes M-430iA can achieve up to 120 cycles per minute at 1kg payload.
The M-430iA has been designed to meet stringent cleanliness requirements and has a smooth exterior surface with no contaminant trap areas – the paint has a high gloss finish and is resistant to acids and alkaline materials.
For regular wash down the robot is sealed to meet IP 67 standards and is equippped with food grade grease.
The M-430iA robots are controlled by the new intelligent R-30iA series controller with fully integrated vision control system iRVision.
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The MPK2 is high-speed, 5-axis picking robot that provides superior performance
and reliability for food handling, picking, packing and other high-speed material handling applications.
Its compact, slim arm design allows reach into confi ned spaces and the hollow arm allows cables and hoses to be run internally throughout the entire robot. The MPK2 is wash-down ready (wrist and body) for applications where cleanliness
is important.
Its fast axial speeds and acceleration reduce cycle times and increase production output. The top wrist speed of 2000 degrees per second provides maximum productivity, even when parts need to be rotated more than 90 degrees.
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Suitable for picking of primary and secondary foods, the M-430iA/2F and M-430iA/4FH can handle payload of 2kg respectively 4kg and have a long reach of 900mm. Their five axes lend them flexibility to accommodate horizontal or vertical product placement positions.
M-430iA/2P and M-430iA/2PH are 6-axes robots especially designed for pharmaceutical applications with 2kg payload and 700mm respectively 900mm reach.
The anthropomorphic arm design produces a large work envelope that allows the M-430iA/2F to quickly rotate or flip back on itself. The arm can be ceiling or floor mounted. With its high speed axes M-430iA can achieve up to 120 cycles per minute at 1kg payload.
The M-430iA has been designed to meet stringent cleanliness requirements and has a smooth exterior surface with no contaminant trap areas – the paint has a high gloss finish and is resistant to acids and alkaline materials.
For regular wash down the robot is sealed to meet IP 67 standards and is equippped with food grade grease.
The M-430iA robots are controlled by the new intelligent R-30iA series controller with fully integrated vision control system iRVision.
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Systems of manipulation for all type of packages: rigid and flexible plastic crystal, metalists, packages, realizing the functions of encestado, descestado, palletizing and despaletizado.
Integration of Robot Palletized of 4 and 6 axes. Manipulation of precise and safe packages. Great versatility, lifting capacity and high speed.
Formation of mosaics and line feed by means of mechanical and electropneumatic movements of the packages.
With different systems from it takes hold: magnetic, mechanical and pneumatic.
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SPECIMEN PROCESSING AUTOMATION:
Motoman’s AutoSorter™ III is a compact, fully integrated pre- and post-analytic specimen processing instrument that is ideal for hospital and medical center laboratory environments. Designed to improve processing accuracy and relieve laboratory staff of repetitive tasks, AutoSorter III provides fast, accurate and reliable specimen sorting, centrifugation and decapping.
AutoSorter III permits use of a wide variety of specimen tube configurations and instrument racks. It may be used as a stand-alone workcell for specimen processing, or may be connected to a track system for direct transfer of specimens to and from diagnostic instruments. It also consolidates post-analytic specimens and creates inventory files for archive consolidation.
Motoman provides automated clinical laboratory specimen processing solutions for sorting; aliquoting; decapping/recapping; thawing/mixing; centrifugation; and archive storage and retrieval -- with a range of standard platforms. AutoSorter solutions can be customized to develop unique work cells to meet each laboratory's unique specimen processing needs.
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The F5 is a state-of-the-art, 6-axis articulated robot designed for laboratory automation. ±0.02mm repeatability at full, 5kg payload and full speed within the entire robot work envelope ensures maximum accuracy and superior positioning, while the robots advanced servo technology enables smooth motion without vibration even at full speed, optimizing efficiency and throughput
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The washing machine with an anthropomorphic robot is particularly recommended for the precision treatment of complex components, including of different shapes.
Inserting the robot into the washing machine (whether of the booth, transfer or pallet recirculating type) allows, after a simple programming of the movements, positioning the spray fixed to the wrist near the critical recesses to be fluxed.
The robotized solution is ideal if the customer needs perfectly washed complex components but without having production volumes on the individual product that justify the use of tailor-made machines. With the implementation of high pressure circuits (400-800 bar) the anthropomorphic robot machine is particularly suitable for deburring operations.
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