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(2-Panel CO2 Laser)
World Champion of 2-Panel CO2 Laser
Drilling Machine manufacturers
To the world of High quality Cu direct drilling
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(CO2 Laser)
World Champion of 2-Panel CO2 Laser
Drilling Machine manufacturers
To the world of High quality Cu direct drilling
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IPTE 's depaneling systems offer a unique combination of cutting tools, material handling and tooling to cut high technology panelized printed circuit board assemblies. They can be utilized in all kinds of production environments and can be seamlessly integrated, for example, in in-line manufacturing environments with automated ingoing and outgoing feeder units, and also be used in stand-alone configuration for manually supplied loading and unloading of boards.
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As a leading company in the PWB manufacturing systems industry, Hitachi Via Mechanics has been providing a broad range of products including PWB Mechanical Drilling Machines, Routing Machines and Laser Drilling Machines
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Fine and High speed drilling (equipped) with 1/8 inch shank and 160,000~300,000 min-1 spindles
As a leading company in the PWB manufacturing systems industry, Hitachi Via Mechanics has been providing a broad range of products including PWB Mechanical Drilling Machines, Routing Machines and Laser Drilling Machines. We have also commercially introduced other products including Hole Analyzer and Printed-circuit Motherboard Products. Furthermore, we have been providing PWB manufacturing facilities, which are ready to address the needs of the highly-advanced information age. These solutions have an excellent reputation and have earned a high level of customer confidence.
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Fine and High speed drilling (equipped) with 1/8 inch shank and 160,000~300,000 min-1 spindles
High Performance and Best Seller Ne Series equipped with full range spindles of 125,000~200,000 min-1 to meet various proces
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K1BL
High-speed hole EDM by Sodick for micro-holes of 0.08 mm diameter
The K1BL is an easy-to-use micro-hole EDM machine for hole diameters up to 0.08 mm.
Its strengths lie in the machining of steels, nonferrous metals, and other difficult materials. With a linear drive for the z axis, it operates with vibration-free precision and high dynamic response in the drilling of holes between 0.08 and 0.25 mm in diameter.
Highly responsive linear motors secure continuous and high precision drilling of very small holes down to the use of 80 micron electrodes. The machinining scope of K1BL, equipped with a Sodick linear motor on the main (Z axis) completes the range. In addition the high response of the linear motor increases the machining speed and reduces the electrode wear significantly.
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The Drill 11 is a production machine designed for the drilling of parts in hard materials such as hardened steel or carbide. Its drilling capability ranges from 0.3 to 3.0 mm diameter through a depth of 200 mm. Particularly simple and easy to use, the 3 axes (X, Y, Z) numerical control makes it possible to program a series of holes for fully automatic machining.
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* NEW 3D and Multi-Axis-µEDM CNC controller SX-CU offers new possibilities on the Micro-Machining with new dedicated SARIX Technologies of 3D Micro-Milling. Its combination with a continuous automatic wear compensation spindle and a "built in "Micro Wire-EDM electrode grinding device opens up new perspectives on the micro machining of ;
* 3D Micro Milling of complexes forms with radius corner down to 3 microns
* perfect fins walls and microstructures
* high precision of smaller, deeper and more precise perfect round holes
* high surface finishing of Micro Sinking cavities
* NEW SX-MMI, "On-board", easy and user friendly unlimited programming and editing software.
* NEW SX-µEDM-CAM SARIX Modul compatible to ESPRIT CAD-CAM software, integrates the new Micro-EDMing process "Multi-Axis-Multi-Step" for the machining down to 10 microns with Ra up to 0.05.
* High precision machining and accuracy up to ±1 micron.
* High performance Micro Fine Pulse Shape generator SX-MFPS for 3D Micro EDMing machining using tubes and solid electrodes from 5 microns to 3.0 mm.
* High Speed Micro EDM Drilling Technology with automatic breakthrough detection device.
* "High production capability concept" upto 8 axis for complex work pieces with X-Y-Z, back slide W-axis (Z2), C and A/B indexing axi
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Best-seller machine for drilling small holes
Drilling hardened hard materials to non-metal materials such as aluminum within seconds
Using Sodick’s original water-soluble dielectric fluid VITOL-KS developed for high-speed drilling, K1C drills holes with pipe electrodes Φ0.25 to 3.0 mmwithin a matter of seconds. The machine is capable of drilling a wide variety of materials from difficult-to-cut materials to aluminum and other non-metal materials (material: SKD11, thickness: 20 mm, electrode diameter: Φ0.8 mm, drilling time: 20 sec.).
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The automatic plate systems are suitable to process heavy steel plates with a thickness up to 40 mm.
The CNC controlled plate processing machines are able to punch, drill, tap, centre point, deburr and mark heavy steel plates automatically.
V250 Plate punching system
The V250 plate punching system is consists of a hydraulic triple punching machine and a X-Y table with hydraulic material clamping. A drilling unit, an automatic tool changer, a numbering unit and a deburring unit can be added to the machine as an additional extra. With the drilling unit, steel plates can be provided with holes, which cannot be punched, due to the material thickness restrictions.
V200 Plate drilling system
The V200 plate drilling system consists of a CNC-controlled vertical drilling unit and a X-Y table. With the V200, steel plates, pre-cut to a certain dimension, are automatically provided with holes and screw taps. The X-Y table has a double hydraulic material clamping system. Automatic tool changer, a numbering unit and a deburring unit can be added to the machine as an additional extra. With the deburring unit the drilled holes will be deburred automatically from the underside.
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COMPLETE PLATE PROCESSING MACHINE HIGH SPEED DRILLING AND MILLING
The Fabricator XRP is a complete plate processing system combining the very best cutting, marking, drilling and milling technologies. The sub-axes drilling capability provides the drillhead with a range of movement independent of the main machine X & Y axes, creating a 250mmx250mm clamped work envelope for continuous, uninterrupted machining. The XRP is currently operational in Australia and the U.S.A. producing complex parts, straight off the table, in one set-up.
TECHNICAL DATA
Profiling speed: to 20m/min
Max spindle speed: 6000rpm
Rapid traverse: to 50m/min
Spindle torque: 210.1Nm @ 1000rpm
Max drilling power: 27kW (36hp) @ 60% duty, 30kW (40hp) for 30 min
Accuracy: ± 0.15mm
Maximum drill: 65mm
Repeatability: ± 0.1mm
Max tool diameter: 75mm all pockets full, 130mm alternate pocket empty
Cutting widths: 2m to 5m
Cutting length: 3m to 50m
Max clamping thrust: 12000N
Material thickness: 6mm – 140mm
Spindle taper: BT40
Max drilling power: 27kW (36hp) @ 60% duty cycle
Coolant system: High pressure through spindle, external coolant & plate wash
Milling capacity: up to 350mmØ while clamped
Drive system: Twin side drive Helical rack & twin pinion, backlash free gear box
Components: Hypertherm HyDefinition plasma up to 400 amp, 5-axis bevel head, oxy-fuel systems, marking systems, BT40 spindle taper with 40 tool changer, raise/lower water table and touch screen controller. All Siemens servos and drives.
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The TIPO B machines are designed to comply with the different requirements when automatically processing in one cycle large plates and medium/high thicknesses, ensuring high quality, precision, productivity and flexibility. These lines are flexible CNC centers capable of complying with the requirements of both traditional steel fabricators and all types of industry requiring flat components in steel for their particular needs. Besides punching and plasma cutting units, daisy wheel marking unit, drilling/milling head, automatic tool changer , oxy-cutting unit and automatic unloading devices are also available. The plate positioning is granted by two carriages with pincher assuring high precision even when heavy plates are processed.
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MAP Automatic marking, punching, shearing line for metal profiles - flat bars - angle sections - I - U - H- UPAF, etc.
MAP range: MAP 160 MAP 300 MAP 450
Universal, powerful and high-speed machines
MAP 160, 300 and 450 machines are flexible marking, punching, shearing systems for metal profiles, etc., designed to switch easily from angle sections to flat bars, or to I - U - H profiles.
The modular design makes it possible to adjust equipment capacities to user requirements at the lowest cost.
Access to tools, punches and dies, is easy and makes it possible to switch production quickly.
The MAP series punching-shearing lines are the only machines on the market performing in a single pass all operations normally carried out on beams:
- easy programming
- fast and precise
- flange and web punching in a single pass
- easy and quick machine adjustment.
These machines are especially suited to steel structure construction.
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The AF_10 is a machining centre designed to cut to the utmost the time you have to dedicate to reinforcement fastening operations.
Because it features a loading roller conveyor and an unloading magazine, the bars are stored at exit. Once the profile has been inserted, movement, machining and unloading are all automatic. This way, the operator in charge of welding can take up the bars four at a time, thus cutting times down to the minimum. Or else the operator can dedicate him/herself with greater continuity to other operations required for the preparation of the welding bar.
The AF_10 offers various machining options: it permits having two screw pitch values and two distance values for the first screw from the outer point of the profile (tip of corner in case of 45° cuts, or outer point in case of 90° cuts for the crosspieces). What is more, it also carries out another operation of primary importance (selectable): because it has a lower motor, it drills frames for wall mounting preparation (or other jobs to be verified).
Finally, this is a machining centre which we recommend if you wish to increase the productivity of both a medium-sized workshop or an industrial workshop (in this latter case together with other machining centre and/or cutting/machining units)
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The I.4F is an electro-pneumatic milling machinewith a vertical axis, fitted with a revolving head, equipped with four cutter-holding shafts.
This model allows you to fit four different cutting units with the relevant stops, and to use each time the required unit simply by turning the cutter-support head.
It is also supplied with orienting gripper to obtain cutting at 45° or intermediate angles.
The wide range of extra fittings allows very quick changes in working, saving time wastage caused by errors in setting up, by avoiding disassembly and assembly, with considerable increase in productivity.
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