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High-speed Double Flyer Armature Winding Machine
Displayed Machine : HDF-0160
HDF-0160 is a coil winding machine for variously shaped armature coils.
HDF-0160 utilizes NITTOKU`s original controller as well as the newest servomotors. In addition to the compact and simple mechanism of the machine, remarkably easy and flexible specification changes can be performed with NC 11 axes control.
Features :
. Easy specification change
. NC controlled formers. Core indexing possible in very narrow space
. No scrap wire
. Mono-block cast body for high stability and longevity
HDF-0160 is the High-speed version of coil winder DF-0150.
NITTOKU offers a range of further Armature Winding machines. For small-lot production and high variety of specifications consider the KIO-0150.
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CNC Controlled Automatic Coil Winder
AN 240 / 480 / 720 Series
AN 240 / 480 / 720 series are excellent winding machines in versatility that can be widely used for variously-shaped bobbin winding types such as relays, solenoids, ignition coils, and others.
Optionally AN series winders can be equipped with
. Double Traverse mechanism
. Direct Spindle drive
. Quick mount / disconnect type jig holder
for substantially higher production, even more accuracy, reduced running cost and less noise.
NITTOKU`s tool transfer system vastly reduces down-time for specification changeovers. It`s modular system permits addition / removal of processing modules for soldering, taping or assembling to / from a full-range system line.
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Bobbinless Coil Winder
Displayed : BHS-0155
NITTOKU offers various spindle and flyer type winding machines for bobbinless coils.
Models BLS-0135 and BHS-0155 are working with a newly developed controller for precise perfect layer winding! Automatic controls have been improved for consistent high quality production.
Features :
. Rigid traverse guide, making perfect layer winding possible without a slit groove wire guide
. Automatic adjustment to jig flange position
. BHS-0155 equipped with special software for even or uneven number of turns per layer winding
. BHS-0155 with NITTOKU`s unique intermittent wire feed mechanism
. BHS-0155 has jig synchronize with traverse to guide winding first layer
Optional :
. Pul-servo tensioner (recommended for stable high speed winding)
. Alcohol dispensing unit
. Nipper cutter to get required length at wire ends
. Unloading unit
. Unloading robot
. Other units as per requirements
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Brushless Inslot Stator Winding Machine
(Nozzle Oscillation Type)
Displayed Machine : CIT-0150
The CIT-0150 is a newly developed coil winding machine especially for winding 3-phase brushless inslot motor. 3 Nozzles wind synchronously, allowing high productivity. High slot-fill factor and minimized noise make this machine a technological wonder.
Features :
. NC synchronized 3 Nozzle Winding
. Nozzle traverse, stroke change and core indexing servo-driven
. High slot fill
. High speed
. Vibration reduced. Minimized Sound
. High accuracy and durability
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Chip inductor coil winding machine
Displayed Machine : NCI-0150
The NCI-0150 and NCI-0250 machines are specialized machines for inductor coil winding. The machine is controlled by 12-axis and is capable to wind multiple inductor specifications. Cross-winding is possible for transponder coils. The type of welding is selectable.
Features :
. Shortened cycle time by core supply, winding, welding and core unload simultaneous processing
. Consumes little floor space
. Reduced weight
. Indexer operated by direct drive motor. No maintenance required.
. NITTOKU`s original auto tuning system stabilizes welding temperature
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Benchtop Operating System
BOS Series Spindle Coil winder
NITTOKU`s most sold model of winding machines!!!
The BOS series machines are high-performance, bench top coil winding machines equipped with servo motors. The cast-metal body is excellent in rigidity. Compact machine construction reduces the number of component parts and makes it easy for maintenance. The machine is capable of perfect layer winding.
Optionally BOS winders can be equipped with
. Direct Spindle drive
. Wire skeiner and Pulservo tensioner
. Nipper cutter
. Quick mount / disconnect type jig holder
for higher production, more accuracy, reduced running cost and less noise.
We have a variety of manufacturing lines utilizing BOS winders according to production specifications or wire specifications.
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Coil Winding Machine
Displayed Machine : KAI-0160
Nittoku offers a wide variety of coil winding machines. The range is from very small bobbinless coils or chip coils up to big motor coil winding machines. Front-end and back-end processes are also offered. NITTOKU is a manufacturer of complete coil winding systems and solutions!
The displayed KAI-0160 coil winding machine is an example of a very flexible inside-slot motor winding machine. The KAI series can not only wind, but also perform terminal wrapping. A single machine can be set up for a variety of specifications.
Features :
. AC servo motors
. NSC60 machine controller
. Quick and easy specification change-over
. Compact and simple mechanism
. 4 Axis NC control
. Perfect layer winding capable
. Tight winding possible
. NITTOKU`s original nozzle traverse mechanism included
. Can be included in manufacturing lines through our free-flow system.
Automation Options :
. Terminal inserting
. Soldering
. Testing
. Assembly
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Motor Winding Machine
TOM-0150H
TOM-0150H is the new generation motor winding machine. It is capable of direct multi-wire concentrated winding instead of single large wire (over 1.5 mm diameter). A high slot fill is possible due to untwisting the wire during the winding cycle. The newly developed process can achieve higher motor output without changing the stator outer diameter. TOM-0150H achieves lower coil-end by direct winding. The motor can be downsized.
Features :
. Increased Motor output by high slot fill
. Compact and light motor winding possible
. Save material cost
. 11 axis NC-controlled
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Full automatic power inductor winding system
Displayed Machine : PWF-0150
NITTOKU offers various power inductor coil winding systems. Each system can perform the complete range from front-end processes to winding to back-end processes. Thus, depending on your requirements you can get a maxed-out machine for mass-production of single-spec or systems with high flexibility, allowing multi-spec small-lot production.
The PWF-0150 system is ideal for multi-spec small-lot production.
The PIW-0150 and PIW-0450 are NITTOKU`s high-performace winding machines for single-spec mass-production.
General Features :
. Little floor space consumption
. Weight reduced
. Short cycle time
PWF-0150 :
. Core loading method is selectable from manual loading or bowl feeding depending on the output
. Welding is conducted during winding to shorten the cycle time
. Pre wire fixing is made by thermal compression bonding
PIW-0150 / PIW-0450 :
. Supplies the coil from the bowl feeder. Winding, soldering and unloading to tape are conducted automatically
. Lead-free solder available
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This machine is used for winding tasks of transformer loops and is widely used in many transformer manufactures.
Feauters:Beautiful appearance and high load bear capacity
Stable starting speed and efficient break speed
Reliable operation and easy to control
Big torque force and low noise
Adjustable winding mould for optional choice.(maximum length:5000mm)
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ND-RX01 Multi-tap wire array automatic winding machine
Technical Data:
Diameter of Wire: 0.1-1.2mm
Wire amplitude: 0-30mm
Winding Diameter 25-180mm
Effective distance between winding shafts: 550mm-700mm
Winding tooling distance: 210mm-280mm
Rotation speed: 3200R.P.M
Input: 220V/50Hz
Air pressure: 0.5-0.8MPa
Power: 750W
Machine productivity: around 1500 pcs/8 hours
Dimension: 1450mm × 912mm × 1200mm
Weight: ≈ 800kg
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Stand alone winders
MARSILLI winding machines are designed to produce wound components, suitable for any application.
Machine programmability, by means of the Personal Computer, offers the operator great versatility. The machine can be programmed to perform all movements allowed by its mechanical conformation.
The working cycle can be easily modified, stored and finally recalled, with absolute certainty of operation repeatability and positioning precision. The main features of MARSILLI’s machines are: programmability and flexibility of use.
Thanks to the quality level in organization, planning and implementation of its machines, MARSILLI received the international quality certification ISO9001.
MARSILLI’s machines are designed to work with absolute safety, and are certified as complying with the EC safety standards.
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BL-1 Wave Shape Coil Winding Machine
Application: suitable for wave shape coil winding for auto generator stator.
Features: apply servo wire winding, step motor wire winding, automatic loading to tooling, automatic shearing and three phases finish in one time.
Main Technical Parameters:
Power Supply Voltage: 220V±10% 50Hz
Air source Pressure: 0.5~0.7Mpa
Wire Winding Diameter: ≤Φ1.7 or 2×Φ1.3
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The Control is a PID controller that makes any solenoid valve "intelligent", the choice of solenoid valve depending on the user's application (from among the 601, Posiflow, Preciflow solenoid valves etc), and on the installation, which may be in a critical environment.
The Control can control 2 loops in the same manufacturing process, whether they are open, closed or double (cascaded). For instance:
- In an open loop: the Control adjusts the valve's pressure or flow rate (without a sensor) by measuring the feedback value.
- In a closed loop: the Control continuously compares the set pressure or flow with the set point thanks to a signal emitted by the sensor. The benefits? Very precise control (hysteresis of 1%) that reacts to external interference
- In a double loop (with 2 sensors): the first loop adjusts the valve's pressure or flow for optimum control, while the second loop returns the signal of the relevant feedback value (pressure, position, force etc). Because the process's response time is integrated into the control process as a whole, the latter is more stable.
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LS-C41
Hybrid PID Controller/Driver
The LS-C41 is a complete, high-speed, high-accuracy analog PID controller paired with an efficient PWM-based valve driver to maximize the performance of the LS and M2 Valves.
Features:
* Mutiple PID and Feed Forward Options
* "Nested Loop" Control Architecture
* Adjustable Dither Frequency and Amplitude
* Adjustable Dead-Band Compensation
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LS-C10
Proportional Controller/Driver
The LS-C10 combines a proportional closed-loop controller with a proportional high current driver. Designed to optimize the performance of the LS and M2 valves, the LS-C10's driver can also control other current driven devices.
Features:
* Proportional Gain Adjustment
* Analog Response and Resolution
* 2 kHz Dither with Adjustable Amplitude
* Regulated Linear Current Output
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The Control is a PID controller that makes any solenoid valve "intelligent", the choice of solenoid valve depending on the user's application (from among the 601, Posiflow, Preciflow solenoid valves etc), and on the installation, which may be in a critical environment.
The Control can control 2 loops in the same manufacturing process, whether they are open, closed or double (cascaded). For instance:
- In an open loop: the Control adjusts the valve's pressure or flow rate (without a sensor) by measuring the feedback value.
- In a closed loop: the Control continuously compares the set pressure or flow with the set point thanks to a signal emitted by the sensor. The benefits? Very precise control (hysteresis of 1%) that reacts to external interference
- In a double loop (with 2 sensors): the first loop adjusts the valve's pressure or flow for optimum control, while the second loop returns the signal of the relevant feedback value (pressure, position, force etc). Because the process's response time is integrated into the control process as a whole, the latter is more stable.
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General Description
The D3C and D3D Series directional control valves are high-performance, 4-chamber, direct operated, cam controlled, 3 or 4-way valves. They are available in 2- position and conform to NFPA?s D05/CETOP 5 mounting patterns.
Features
Choice of 2 cam roller positions (D3C and D3D)
Short stroke option
High flow, low pressure drop design
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