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Bondjet BJ820
The Bondjet BJ820 is the latest development of Hesse & Knipps' wedge bonding innovation, handling all challenging wire bonding applications on a single platform - RF and microwave devices, COB, MCM and hybrids, fiberoptics and automotive using aluminium or gold wire or ribbon.
High Speed Fine Pitch Wedge Bonder
Precision:
- 1 μm at 3 σ axis repeatibility at an interpolated encoder resolution of 20 nm
Largest Bonding Area
- 305 mm x 410 mm (12'' x 16,1'') work area can serve as two or mor smaller stations for efficient handling of smaller products or substrates, eliminating index time and maximizing throughput
- Enables intelligent automation of extra large products
Speed:
- Up to 7 wires per second
Quality:
- Consistant performance for the highest yields
- Realtime bond quality monitoring system
- Wear- and maintenance free piezo bondhead with solid state hinges
- Software supports control by host computer, product traceability and external statistical analysis
Small footprint, big capability:
- Integrates easily into complex production lines
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Bondjet BJ920
The Bondjet BJ920 is a nex development in heavy wire bonding. Hesse & Knipps has designed a bonder available with integrated pull and shear test, a high speed and accuracy and largest bonding area which is presently unique in the market. Advanced features available only on Bondjet BJ920 and enhanced quality control systems serve to meet your customers' requirements and greatly enhance productivity.
Advanced Features:
- E-Box: patent-pending solution for optimized tool change and programmable alignment marks for guide, cutter and bond wedge
- Quality monitoring by high resolution deformation and transducer current measurement
- Program upload and download via LAN
- Flexible multi-lane handlers
Integrated Non-destructive Shear and / or Pull Test:
- Fast shear test with less stress for the connection than pull test
- Programmable pull test for each wire
Speed:
- 450 ms per wire (300 μm diameter, 8 mm loop length, 4 mm loop height)
Accuracy:
- 10 μm at 3 σ repeatibility at each position in the large work area
- 7 μm pattern recognition system accuracy
Largest Bonding Area:
- Up to 380 mm x 500 mm (15'' x 19.7'')
Bondhead Highlights:
- Maintenance-free solid state joints
- Active cutting bondhead with extended cutter lifetime
- No pusher provides better access into tight packages
- Closed loop force control, programmable from 0 to 1400 cN
- Touchdown and deformation sensor without signal delay
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FC150: The Most Flexible High Accuracy Die Bonder
With ± 0.5 µm placement accuracy and ± 1 µm post-bond accuracy, the SET FC150 Die/Flip Chip Bonder offers the latest evolutions in bonding techniques. With configurations ranging from manual to full automation, the FC150 provides development and production capabilities on a single upgradeable cost-effective platform. The high degree of flexibility offered on the FC150 makes it the machine of choice for advanced research with the ability to move directly into pilot production.
Available as a fully automated system to level, align and bond components ranging in size from 0.2 to 100 mm, the FC150 supports a complete range of bonding applications, including Reflow, Thermo-compression, Thermosonic, Adhesives and Fusion bonding.
Designed to maximize accuracy and versatility, the FC150 answers almost every need in high-end bonding applications.
The FC150 accommodates a wide variety of processes and materials, including extremely fragile materials such as GaAs and HgCdTe. Active leveling is made possible through a motorized pitch & roll system combined with autocollimation or laser leveling. Bond process changes are easily achieved.
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Panasonic's DMX is a world-class, high-productivity die bonder supporting 200mm and 300mm wafers. The eight-nozzle head system offers unparalleled productivity, providing results that are nearly 300% greater than conventional die bonders. The 3-beam mechanism and multi-nozzle bond head provide substrate recognition and both pre- and post-bond inspection.
The high-speed and volumetric epoxy writing system provide for increased productivity of up to 8,000 UPH (actual cycle). Seven (7) standard patterns are installed with free pattern programmability. Multi-beam parallel processing supports wafer (die) recognition, multi-nozzle bonding and substrate recognition (pre- and postbond inspection).
Features & Benefits
Flexible for ultra thin die, Semi S2/S8 option
Near zero transport time for increased machine utilization
Wafer mapping software capability
High speed positive displacement dispensing
Accurate to +/- 25 microns, die size: 0.25mm to 25.4mm
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Model 616A Peg Bonders are used for ultrasonic bonding of bare wires, insulated wires, copper leads, gold ribbons, gold coated copper flex leads, coining bumps and other applications that do not require the wire be fed by the machine. Bare wire diameters equal to or smaller than 75um, insulated wires up to 51um and flat conductors up to 25um x 500um can be bonded with the 616A.
The 616A has a series of seven different configurations that allow it to fit into existing production lines, single work benches or new production lines.
For more information, please contact us at mailus@hybond.com.
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The 626 can be a Wedge bonder (wedge-wedge), Ball bonder (ball-wedge), Peg bonder (for tacking down pre-aligned leads, ribbons and bare or insulated wires) and a Bump bonder (gold stud bumping) without having to remove or replace any electrical or mechanical machine component. Conversion time from Ball bonder to Wedge bonder or vice versa is the same as the time spent replacing a used tool with a new one.
With servomotor control, touch sensor and linear vertical movement, the 626 bond head can move and bond within a 0.750” vertical range without the need to readjust the work stage or bonder platform height. The 626 also has LCD display with parameters in actual units, storage in memory for up to 75 different schedules (or “recipes”) and independent 1st and 2nd bond digital parameter settings. All these features and yet it’s smaller, weighs less and is more cost effective than most other wire bonders.
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Hybond designs, manufactures and sells ultrasonic and thermosonic wire bonders. Products include:
Ball Bonders: for ball bonding and bump bonding of gold wire.
Wedge Bonders: for bonding of gold, aluminum, platinum, copper and other material wires and ribbon (flat wire).
Peg Bonders: Used for ultrasonic bonding of bare wires, insulated wires, copper leads, gold ribbons, gold coated copper flex leads, coining bumps and other applications that do not require the wire be fed by the machine.
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Heli-Coil® inserts are precision formed screw thread coils of stainless steel wire having a diamond shaped cross section.
When they are installed into Heli-Coil® tapped holes, they provide permanent conventional 60' internal screw threads that accommodate any standard bolt or screw.
All related tooling such as STI Taps, hand and power installation tools, gages and tang break-off tools are also available. Typical Applications would include: Automotive,Communication, Aerospace, Military and the Defense industries
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This self-locking series corresponds in all points to the conventional series, the screw threads being locked by polygonal deformation of one or more turns of the thread.
This deformation results in a powerful locking on the sides of the screw thread and counteracts the unscrewing effects of dynamic stresses, vibrations and thermal loads. The locking torques obtained are comparable with the values indicated in standard ISO 2320.
The stainless steel self-locking thread insert is recognised by its red colour.
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Because of its optimal dimensions, the SR series keeps all the characteristics of the conventional series while offering additional advantages for installation and use:
- Easier and safer installation for higher productivity,
- 100% compatible with the existing tools of the conventional series, it allows adopting this new series without changing the habits of buyers and users,
- More economical to buy, the SR installation tool has new user-friendly features which make it quicker to use and allows a self-check.
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Recoil strip feed inserts provide many advantages such as:
Minimised handling costs
Faster, more economical assembly
Positive inventory control
Recoil 'Strip-Feed' inserts are available in most common thread diameters and lengths in addition to the various surface finishes which are available on standard Recoil bulk inserts
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SR series: additional advantages
Because of its optimal dimensions, the SR series keeps all the characteristics of the conventional series while offering additional advantages for installation and use:
Easier and safer installation for higher productivity,
100% compatible with the existing tools of the conventional series, it allows adopting this new series without changing the habits of buyers and users,
More economical to buy, the SR installation tool has new user-friendly features which make it quicker to use and allows a self-check.
Amecoil locking thread inserts
This self-locking series corresponds in all points to the conventional series, the screw threads being locked by polygonal deformation of one or more turns of the thread.
This deformation results in a powerful locking on the sides of the screw thread and counteracts the unscrewing effects of dynamic stresses, vibrations and thermal loads. The locking torques obtained are comparable with the values indicated in standard ISO 2320.
The stainless steel self-locking thread insert is recognised by its red colour.
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Because of its optimal dimensions, the SR series keeps all the characteristics of the conventional series while offering additional advantages for installation and use: Easier and safer installation for higher productivity; 100% compatible with the existing tools of the conventional series, it allows adopting this new series without changing the habits of buyers and users ; More economical to buy, the SR installation tool has new user-friendly features which make it quicker to use and allows a self-check.
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Thread technology for HELICOIL® plus, HELICOIL® tangless, KOBSERT® and QUICKSERT®
For metals with low shear resistance, Böllhoff offers an outstanding solution for thread reinforcement: HELICOIL® plus and HELICOIL® tangless thread inserts ensure high-strength, non-wearing, thermally loadable, high-precision threads.
These thread inserts are also suitable for waste recycling and repair of inside threads.
Böllhoff offers corresponding fitting solutions, from handheld fitting tools to fully automatic fitting machines for mass production.
Supplemental to this, there are QUICKSERT® threaded bushings for expansion anchoring and KOBSERT® threaded bushing that is specially tailored to air (gas) and water-tight connections.
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The Recoil system consists of precision inserts, quality HSS STI taps, cost effective repair kits and easy to use installation tools which are used for repairing damaged screw threads or creating strong new threads. Available in free running, locking and strip-feed configuration, they are generally manufactured in 304 stainless steel, but also available in Inconel, Nimonic 90, Nitronic 60, Phosphor Bronze, type 316 Stainless steel or with lubrificants and specific coatings and colors.
They are available in all Metric and Imperial sizes, including UNC, UNF, BSC, BSW, BSP, BSF, BA, NPT and ISO.
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Range supplements thread inserts at Norelem.
These thread inserts of Norelem are average a rapid, effective and economic to restore tappings torn off, damaged or seized up. The quality of completion makes it possible to guarantee a high gripping force of the screws. The versions stainless and chromium-nickel are corrosion resistant in moist environment and acid. Practical, the assembly of the thread inserts is fast and easy because apart from the tool for assembly, no special tool is necessary; the keys are used as brake in rotation during the assembly. They are available of M8 to M24, (starting from M4 for references 07661 and 07664).
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Inserts
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Hand Brushes, Spark Plug Brushes and Fine Brushes
Good partners
Hand Brushes are used everywhere, in the metal industry, construction work, in the workshop... They are found in every tool box. The complete range contains all types of filling materials, from coarse steel to the finest brass wire. The handles are made of beech wood with two hanging holes. All hand brushes have a bar code stamp. For special applications we recommend hand brushes with plastic body. For example the Brake Caliper Brushes ROKI or our hand brushes for the food industry.
Spark plug brushes and Fine brushes are the perfect tool for fine brush applications.
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Hand brushes with wooden cores are available in a variety of widths (multiple rows). Strip-type hand brushes have a slimmer working surface for precision work, specifically on the cavities in profiled surfaces. Hand brushes help in cleaning, derusting, paint removal and polishing processes.
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Steel Wire Hand Scratch Brushes are densely filled with an even trim to provide a uniform brushing face. They are made with solid hardwood blocks, smoothly finished and shaped for more comfortable brushing. Wood handles are made in two shapes. Made available in specially Tempered Steel, Stainless Steel, Brass and Phosphorous Bronze. Excellent industrial tools for general cleaning purposes.
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