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VMC 4525
The MAG Fadal VMC 4525, with XYZ travels of 45"(1,143mm) x25"(635 mm) x24"(609.6mm) and 53.5" (1,359mm) x 25" (635mm) table, is a robust machine with heavy cast iron construction. Included is a high torque spindle, that reduces cycle time for heavy cutting operations including steel.
Box Way Construction
The VMC 4525 features heavy cast iron box ways, which provide large surface area contact for maximum vibration damping and rigidity. The hardened and ground box ways utilize virtually friction-free non-metallic liners on all gibs and way surfaces to ensure consistently closer tolerances for more years of heavy machining.
±0.00016 Tolerances
Wider castings increase rigidity and coupled with the box ways, Cool Power and large 40 mm diameter ball screws, enable the VMC 4525 to deliver tolerances of ±0.00016.
Positive Displacement Lubrication
Stickslip is virtually eliminated, accuracy preserved and machine life extended by positive displacement lubrication over the full length of the way surface.
Vector Drive
A leading-edge AC Vector Drive system with a high torque 22.5 HP spindle motor delivers 270 ft/lbs. of peak torque and maintains consistent torque over the full RPM range from 10-10,000 RPM with closed loop feedback.
Two Speed Spindle
The automatic two-speed spindle drive system features a mechanical, two-speed gearless system that delivers higher performance at a wider range of RPM, which results in reduced noise, heat, vibration and power loss associated with gear boxes.
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The VMC 6535 40 Taper and VMC 6535 HTX are robust VMCs designed to deliver high material removal rates and reduced part cycle times while holding increased positioning accuracy and repeatability. They feature heavy cast iron construction, flame hardened box ways, high power spindle performance and high capacity dual arm tool changer.
Our newest VMC 6535 HTX features 441 ft-lbs torque, 48 HP and extra large 63 mm ballscrews. The VMC 6535 HTX has been designed to optimize heavy-duty cutting operations for aerospace, defense and automotive parts suppliers.
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HPM machines are intended for the universal production of high-quality parts with 3, 4 or 5 axes. State-of-the-art motor-spindles, direct drive round and swivelling axes and the solid machine body offer the very best conditions hand in hand with modern tools to achieve precise and economical production.
The UCP range was specially designed to meet the demanding requirements for multi-axis, high accuracy machining in die/mould, aerospace and motor sport applications.
The range was designed using, the latest materials and technology, to ensure the dynamic features required for high power high speed machining of multi-axis parts.
The VCP range was specifically designed to meet the highly demanding requirements of the mould and die industry as well as the production of parts requiring high accuracy.
The range was designed using the latest materials and technology to ensure the dynamic features required for high speed machining.
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CNC BED TYPE HORIZONTAL AND VERTICAL MILLING MACHINE
HIGH PERFORMANCE
MODEL KFC-AR
- Centralized control panel.
- Numerical Control (DIGITAL).
- Push-button panel with electronic handwheel.
- Rack and double motor and pinion in longitudinal movement.
- Ball screws in cross and vertical movements.
- Counterweight with direct hydraulic cylinder in vertical movement.
- The three movements guided with preloaded roller packs over hardened and ground steel guideways.
- Hydromechanical tool clamping.
- 45º head, manual rotations.
- Spindle orientation.
- Spindle taper: DIN 69871 A 50(*).
- Hydraulic unit.
- Automatic lubrication.
- Electrical cabinet, with temperature conditioner.
- Coolant equipment JUMA+GAIN-60, tank 1.000 l, 30 l/min, 10 bar. (*)
- Protections .
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Milling systems featuring high dynamic performances for the machining of medium size parts. 3 milling heads are available in order to make available the most suitable configuration for each spe-cific need (3-axis, 3+2 axes and 5 continuous axes ma-chining).
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Mikron Ultra High-Speed Machining Centres XSM
With the worlds fastest control Mikron, the pioneer in HSC technology, has developed the XSM product line to meet the requirements of the rapidly developing high speed machining technology market. The XSM has been developed from the well-known HSM line, with the addition of the world's top level of feed rate, acceleration and control performance. These exacting requirements have been met by using the best components available in the world market.
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Patented sealing of all machine elements, therefore also ideally suitable for machining of graphite and other dust-creating abrasive materials without retooling, additional extraction equipment and other forms of restrictions.
Temperature stabilisation of the complete machine frame for highly accurate production, water-cooling of bearings and spindle nuts as well as the milling spindle by means of an extra cooling sleeve.
Integrated chip conveyance %u2013 simple disposal
Accessibility of the work area is particularly easy from 2 sides and visibility is excellent
Environmentally-friendly spray cooling %u2013 no disposal necessary
Part loading with crane possible, front door opens roof
Automatic loading of pallets and / or tools is possible with a robot by means of a door at the front
Tool changer %u2013 dust protected and with integrated laser measuring equipment
Laser measuring equipment for length and diameter measuring as well as checking and profile determination of the milling tool in use.
Digital drives with Sercos interface
2 encoder systems, with high resolution in each axis for greatest accuracy and dynamic response.
Control technology, matched to the mechanical system of the machine, for movement completely free of contour variations
Operational accuracy, depending on use, with the accuracy being restricted by the machining process and not the machine itself.
Workpiece probing with Infrared 3D probe for fast setting up.
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Patented sealing of all machine elements, therefore also ideally suitable for machining of graphite and other dust-creating abrasive materials without retooling, additional extraction equipment and other forms of restrictions.
Temperature stabilisation of the complete machine frame for highly accurate production, water-cooling of bearings and spindle nuts as well as the milling spindle by means of an extra cooling sleeve.
Integrated chip conveyance - simple disposal
Accessibility of the work area is particularly easy from 2 sides and visibility is excellent
Environmentally-friendly spray cooling - no disposal necessary
Part loading with crane possible, front door opens roof
Automatic loading of pallets and / or tools is possible with a robot by means of a door at the front
Tool changer - dust protected and with integrated laser measuring equipment
Laser measuring equipment for length and diameter measuring as well as checking and profile determination of the milling tool in use.
Digital drives with Sercos interface
2 encoder systems, with high resolution in each axis for greatest accuracy and dynamic response.
Control technology, matched to the mechanical system of the machine, for movement completely free of contour variations
Machining precision depends on the application
Workpiece probing with Infrared 3D probe for fast setting up
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MCV300
Travel
X-Axis 610 mm(24")
Y-Axis 305 mm(12")
Z-Axis 460 mm(18.1")
Spindle nose to table 70 - 530 mm(2.8-20.9")
Table
Table size 700 mm X 308 mm(27.6-12.1")
Floor to table 835 mm(32.9")
Max. table loading capacity 350 kgs()770Lbs
T-slot (no x Width x Pitch) 4 X 16 X 63.5 mm ( 4 X 0.6 X 2.5 inch )
Spindle center to column 415 mm(16.3")
Feed system
Rapid traverse speed X/Y: 20 M/min ( 787.4"/min) , Z:18 M/min (708.7"/min)
Feed motor(FANUC) X/Y: 1.2kW (8Nm) , Z: 1.8kW (12Nm)
Ball screw diameter & pitch 32 mm / 10mm (1.3" / 0.4")
Cutting feedrate 1-10,000 mm/min (0.04 - 393.7")
Type of transmission X/Y/Z%uFF1ADirect mounting
Spindle
Type of tool shank BT 40 / CAT 40 / DIN 69871A
Max. spindle speed 8,000 rpm / 10,000 rpm (Op)
Spindle motor 5.5 / 7.5 kW / 7.5 / 11 kW (Op)
Type of transmission Belt
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MCV 2000
Spindle
Type of tool shank ISO40 (BT / CAT / DIN 69871A)
Max. spindle speed 8,000 rpm / 10,000 rpm (Op)
Spindle motor 7.5/11 kW / 11/15kW (Op)
Type of transmission Belt
Table
Table size 1,050 X 600 mm ( 41.3 X 23.6 " )
Floor to table 855 mm(33.6")
Max. table loading capacity 1,000 kgs(2,200Lbs)
T-slot (number x width x pitch) 6 X 18 mm X 100 mm (6 X 0.7" X 3.9")
Spindle center to column 652 mm (25.6")
Travel
X-Axis 850 mm (33.5")
Y-Axis 600 mm (23.6")
Z-Axis 560 mm (22.0")
Spindle nose to table 100 ~ 660 mm (3.9 ~ 25.9")
Feed system
Rapid traverse speed X/Y: 20 M/min(787.4"/min) , Z:15 M/min(590.6/min)
Feed motor (FANUC) X: 1.8kW (12 Nm) , Y: 3.0kW (22 Nm) , Z:4.2kW (30 Nm)
Ball screw diameter & pitch X : 40mm, Y/Z :45mm / 10mm(0.39")
Cutting feed rate 1~10,000 mm/min(0.04 ~ 393.7"/min)
Type of transmission Direct Drive
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MCV1300
Travel
X-Axis 1,300 mm (51.2")
Y-Axis 760 mm (29.9")
Z-Axis 680 mm (26.8")
Spindle nose to table 195 ~ 875 mm (7.7 ~ 34.45") 145 ~ 825 mm (5.7 ~ 32.48
Table
Table size 1,420 mm X 700 mm (55.9X27.6")
Floor to table 920 mm (36.2")
Max. table loading capacity 2,200 kgs (4840Lbs)
T-slot (number x width x pitch) 5 X 22mm X 125mm (5 X 0.86" X 4.9")
Spindle center to column 760 mm (29.9")
Feed system
Rapid traverse speed X / Y: 20 M / min ( 787.4" / min ), Z: 18 M / min ( 708.7" / min )
Feed motor (FANUC) X / Y / Z: 4.0 kW (22 Nm)
Ball screw diameter & pitch X / Y / Z: 50 mm / 10 mm ( 2 / 0.4" )
Cutting feed rate 1~10,000 mm/min(0.04 ~ 393.7"/min)
Type of transmission X/Y: Direct Drive , Z: Belt
Spindle
Type of tool shank BT 40 / CAT 40 / DIN 69871A
Max. spindle speed 8,000 / 10,000 rpm (Op)
Spindle motor 11/15 kW / 15/18.5kW (Op)
ype of transmission Belt
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Description of standard accessories:
Full Length Enclosure VMC-84, VMC-115
Splash Table Guard VMC-136, VMC-158, VMC-199, VMC-229, AF-8
Remote Manual Pulse Generator (M.P.G.)
Oil & Coolant Separator
Automatic Lubrication System
Taper Air Through Spindle
Collant Unit
Spindle Chiller
Work Lamp
Air Blast
Heat Exchanger
Tool Box with Leveling Bolts & Pads
One set of AGMA Operational Manual
One set of Control Operational Manual
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The new Diana family of milling machines has been developed to suit those manufacturing sectors where enhanced 3-D surface finish in addition to rigidity and versatility is compulsory. Also the choice of several accessories available to this machine make it most suitable for multiple jobs.
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Travel
- X-axis travel (Longitudinal movement of table): 1500mm
- Y-axis travel (Vertical movement of spindle head): 1200mm
- Z-axis travel (Cross movement of Column): 1100mm
Table
- Table working surface: 1000x1000mm
- Table loading capacity: 5000kg
Spindle
- The highest revolving speed: 10000min-1 [15000min-1, 18000min-1]
- Spindle taper hole: 7/24 taper,No.50(BT50)
Automatic tool changer
- Tool storage capacity: 60 tools[90-450]
APC/PLS
- The number of palettes: 2nd page / [5th page ]
NC equipment: FANUC 31i-MODEL A5
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The Biesse machining centres in the Rover B series are designed to be used to process panels and solid wood elements. Technologically innovative solutions, working units that can be extensively adjusted and extremely solid manufacturing characteristics all ensure high quality finish and great reliability under any type of working condition.
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Vertical Machining Centers V.Plus / R.Plus Series
V.Plus-550
Travel:X/Y/Z mm (in.) 550 / 410 / 460 (21.65 / 16.14 / 18.11)
Working Surface mm (in.) 860 x 400 (33.85 x 15.74)
Loading Capacity kg (lb.) 400 (880)
Rapid Traverse:X/Y/Z m/min (ipm) 36 / 36 / 30 (1,417.3 / 1,181.1 / 1,181.1)
R.Plus-550
Offering twin pallets for enhanced productivity on the V.Plus-550 .
R.Plus-800
Offering twin pallets for enhanced productivity on the V.Plus-800 .
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The System 3 centers are two-place centers (two separate work spaces for parallel loading and unloading) with one or two (TWIN) working spindles.
Designed as TWIN center for highly productive serial productions - high-performing, flexible and robust.
Automation-compatible machine design for any type of workpiece handling via robots or pallet changing system and loading portal.
Suitable for dry and wet machining with coolant pressure up to 100 bar.
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Travel
- X-axis travel (Longitudinal movement of spindle head): 600mm
- Y-axis travel (Cross movement of table): 400mm
- Z-axis travel (Vertical movement of spindle head): 350mm
Table
- Table working surface: 700x450mm
- Table loading capacity: 300kg
Spindle
- The highest revolving speed: 24000min-1[30000min-1]
- Spindle taper hole: 7/24 taper,No.40(BT40)
Automatic tool changer
- Tool storage capacity: 30 tools[40 and 60]
APC/PLS
- The number of palettes: [2nd page] / [5th page]
NC equipment: FANUC 31i -MODEL A5
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Uniwin is the latest generation Multicentre made in Biesse for the production of standard and special doors and windows. This Multicentre combines the technology of machining centres, angular plants and integrated systems while at the same time reducing piece handling time, machining time, overall dimensions and power consumption.
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- VENUS -
The quick fixed bridge machining centre; very accurate and sturdy, it proves to be the ideal solution for the machining of small 3-5 axis batches in a pendular cycle. Designed for meeting any flexibility request, it offers wide application possibilities considering it compact size.
- Speed and accuracy -
The fixed bridge single-piece frame, the motion mechanisms appropriately sized for heavy-duty working loads, the high-performance digital axis and the electrospindle power contribute to guaranteeing high machining speeds in combination with positioning accuracy and finishing quality.
Venus can be configured with a wide range of operating units. The RX4 operating unit emphasises its work field width and the machining speeds. It can also be configured alternately with the 5-axis PX5 unit or the 3-4-axis TX3 operating unit.
The work table is available in the steel version with universal T-shaped guides and standard vacuum system, or with special universal clamping modules, for an immediate work table setting.
- Safety and protection -
The protection cabin and the extraction stroke of the work tables, which completely protrude from the cabin, make the workpiece load/unload operations very safe and isolate the work table (dust and chip ejection) for the total benefit of the surrounding environment.
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FLEXDOOR 7000 machining centre make it possible to machine large daily amounts, even if manufacturing batches are reduced and customised. The FLEXDOOR 7000 enables machining or hardware installing on frame stiles, into a common machining line or two specialised lines "locks" and "hinges" The FLEXDOOR 7000 digital control enables high flexibility to be reached while maintaining a very high productivity. The machines also allow pins, hinges or keepers to be installed.
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The PVCFLEX 8001 is digitized in all its movements, offering full automation for the loading of UPVC profiles of up to 6.5 meters in lenght, followed
by cutting and machining, as well as the identification and evacuation of finished parts, at rates of 70 to 100 frames per day. Thanks to their modular design, PVCFLEX centers can also machine several ranges, brands or types of frames, e.g. : sliding and push types.
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Compact with robust capabilities. The best of technology bundled together.
Rover A FT is the compact machining centre designed for high performances capable of meeting various levels of production requirements. It's the ideal machine for those who require a flexible and reliable solution.
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Special Accessory:
- Side Milling head.
- 90° angle milling head.
- Coolant through spindle.
- ATC 32-40 pcs. (Continuous 18.5KW, 30 minutes: 22KW)
- Spindle power 18.5W
- Digital readout.
- Fully closed safety guard.
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MCV 2000
Spindle
Type of tool shank BT 40 / CAT 40 / DIN 69871A BT 50 / CAT 50 / DIN 69871A
Max. spindle speed 10,000 / 12,000 / 20,000 rpm (Op) 4,000 rpm
Spindle motor 15 / 18.5 kW 22 / 26 kW
Type of transmission Belt Gear Box
Table
Table size 2,200 X 1,000 mm(86.6 X39.4 ")
Floor to table 810 mm(31.9 ")
Max. table loading capacity 3,000 kgs(6600 Lbs)
T-slot (no x Width x Pitch) 6 X 22 mm X 160 mm(6X0.9 X6.3 ")
Spindle center to column 1200 mm(47.2 ")
Travel
X-Axis 2,050 mm(80.7 ")
Y-Axis 1150 mm(45.3 ")
Z-Axis 760 mm(29.9 ")
Spindle nose to table 200-960 mm(7.9 -37.8 ")
Feed system
Rapid traverse speed X / Y: 20 M/min(787.4"/min) , Z: 15 M/min(590.6"/min)
Feed motor (FANUC) X / Z: 30 Nm (4.5KW) , Y: 22 Nm (3.8KW)
Ball screw diameter & pitch X: 63 mm(2.5 ") Y:40 mm(1.6 ") Z:50 mm /10mm(2.0/0.4")
Cutting feedrate 1-10,000 mm/min(0.04-393.7"/min)
Type of transmission X/Y: Direct mounting , Z: Belt
ATC
Tool storage capacity 30 Tools / 40 Tools (Op) 32 Tools / 40 Tools (Op)
ATC type Arm type
Max. tool diameter 76 mm ( 3" ) 127 mm ( 4.9" )
Without adjacent tool 150 mm ( 5.9 " ) 229 mm ( 9 " )
Max. tool length 350 mm ( 13.8" ) 400 mm ( 15.7" )
Max. tool weight 8 kgs ( 17.6 Lbs ) 18 kgs ( 39.6 Lbs )
Tool changing time (Tool to Tool) 2.5 sec 3.5 sec
Tool changing time (Chip to Chip) 5.5 sec 5.5 sec
Method of tool selection Random selection
bi-directional magazine rotation
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The new Richmond VMC Range comprises 3 models (VMC 600 - VMC 800 - VMC 1000)
Delivering the highest productivity and reliability for your money.
Features:
Fanuc control system, motors and drives
- Simple to program and to operate
Fixed, pre-tensioned 40 mm ground ballscrews and THK ways
- Ensures usable power and precision irrespective of cutting conditions
Heavy duty 15 mm thick, low stress, ribbed cast iron walls
- Heavier machine, dampens vibration and minimises thermal growth
Class leading 625 mm throat capacity
- Extends capacity for larger jobs
Richmond electronic tool magazine
- 20 Station capacity
Extra heavy duty guideway system
- High precision 0.0025 mm repeatability and increased load capacity
A 600 Group machine
- You can buy with confidence
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