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Metso Minerals (as Sala Maskinfabrik AB, later Sala International AB) has a long tradition in magnetic separation. Already in the end of th 19th century "Sala" built the first magnetic separators.
Metso Minerals LIMS - dry and wet low intensity magnetic separators
Low intensity magnetic separators, LIMS, are designed to recover ferromagnetic materials. The separators are available in designs and sizes to provide solutions for all applications. The heart of each separator is the magnetic system with its unique design, which has a proven record of highest efficiency.
Metso Minerals HGMS - high gradient magnetic separators
High gradient magnetic separators available in cyclic design with process vessel diameters from 220 mm to 3 050 mm and in continuous design with matrix ring mean diameters 1 200 mm, 1 850 mm, 2 500 mm and 3 500 mm.
We are the OEM (original equipment manufacturer) for equipment manufactured under the following brand names, and is the only supplier of parts with the original drawings and design details for:
Metso Minerals, Denver, Svedala, Sala Maskinfabrik and Sala International LIMS and HGMS
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Housed deep field chute magnets are used for the removal of tramp iron, for example, nuts, bolts, washers and mill balls from gravity fed pipelines and chutes.
These 'Primary' magnets are installed in goods inwards points or mid process to prevent large pieces of contamination damaging expensive processing equipment.
One of the main benefits of incorporating this type of unit is that there is no restriction inside the unit enabling already established product flow rates to be maintained.
All product contact parts are manufactured using 316 grade stainless steel.
ATEX type approval – we can supply ATEX certified products direct from our factory cutting turnaround and costs.
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Separation equipment includes magnetic plates, grates, and traps, rolls and tubes, drum separators, ferrous traps, magnetic pulleys, magnetic sweepers, non-ferrous eddy current separators, and electromagnetic separators... for removing fine and large tramp iron from various materials, and at the same time protecting machinery.
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Plate magnets
Application: Extraction of tramp iron from various products (grain, sand, ore, coal, waste, etc.), protection of processing machinery.
Main features:
- Custom-manufactured models with a wide range of options for special applications;
- Reliable and suitable for heavy duty applications, extra-sturdy models for separation of abrasive materials;
- Powerful Nd-Fe-B magnets used;
- No electric power required for magnetic field generation;
(!) For conducting laboratory tests with your material please contact our sales department.
(!) All plate separators are custom-manufactured, please attach a completed questionnaire to quotation requests
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(PNEUMATIC)MAGNETIC SHEET SEPARATORS
Goudsmit's very powerful sheet separators loosen, lift and separate sticky or oily steel sheets from a stack in rapid succession.
- They remove the sheets systematically, one by one to ensure a smooth
production process.
- They prevent tool and die damage by eliminating double blank problems.
- Suitable for the separation of sheets of almost any length, width or shape,
inlcuding round and asymmetrical products.
- The permanent magnetic power does not decrease and is guaranteed for several
decades.
- Expensive compressed air systems are no longer required to separate the steel
sheets as separating magnets will do the job at a much lower cost.
- Pneumatic version can be switched on and off pneumatically and can be
adjusted in height and also the magnetic field's spread force can easily be
adjusted.
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With BM sheet separators, the individual sheets (steel plates) from a stack are separated automatically through the magnetic fields created by the separator. So the can be easily picked up. A range of more than twenty different standard sizes is available. For specific applications, they can also be supplied in other sizes on request.
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They facilitate the manual gripping of sheet metals and avoid the double catch on dépileuse.
PRODUCTIVITY AND SAFETY:
The sheet metal blanks or bands piled up tend to adhere the ones aus others, causing wastes of time during their gripping.
The separators allow them "to float". Their gripping is very easy, moreover one eliminates the risks from simultaneous sending of two blanks under the cutting tool.
PRINCIPLE:
Sheet metals are locally induced with the same polarity as the poles NR and S of the separator. The zones thus polarized of the same name, push back and cause the separation of sheet metals. The magnetic field created causes a space between the blanks. This space is increasingly important to the top of the battery cell.
When the operator takes the first blank, the second takes its place with the higher part of the separator.
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Sheet separators were specially developed to permit easy and uninterrupted removal of steel sheets stacked horizontally or vertically. No more prying apart of greasy or oily sheets.
A sheet separator saves money. Sometimes compressed air is used as a sheet separator. Air is very expensive. Properly designed magnet sheet separators do the same job free from ongoing costs.
Advantages of Walker Magnetics sheet separators
Stable magnet pack
No gradual loss of magnetic power
No special precautions for storage
Stainless steel cover
Robust construction
High separating power yet compact dimensions
Large range of sizes
Very simple mounting
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The extension beyond the edge and bevel ( with angle of 30°, 35°?37.5° or 45°) of the metallic plates from 4 to 50 mm of thickness is able be performed from the machines of the series B.
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Pitbull Portable Automatic Beveler
Produce clean machined bevels without operator assistance. The SPB-3000, Pitbull Portable Automatic Beveler, will produce clean machined bevels without operator assistance. The self propelled Pitbull can bevel angles up to 60 degrees and mill all types of metal including stainless steel, aluminum, and composites because of its operational simplicity and very high machining properties. To receive solutions to all of your welding and cutting applications and for complete product brochures and video, please visit our website at www.bugo.com.
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KBM® beveling machines are designed for one man operation. They are mounted on a spring loaded undercarriages incorporating alignment mechanisms which automatically compensate for uneven work surfaces. Gullco KBM® beveling machines self-propel during the beveling operation and continuously bevels plates of any length. The KBM-18 beveling machine can be secured to a bench for stationary operation.
All Gullco portable plate edge bevelers use a rotary shear cutting action to produce clean machined bevels with no thermal distortion. KBM beveling machines are available in four models; KBM-18 & KBM-18U Beveller, KBM-28 & KBM-28U Heavy Duty Beveller. The "U" model is for underside of plate bevelling applications.
FEATURES:
- Self propelled during beveling operation
- Spring loaded adjustable base
- Rotary shear cutting action to produce clean machined bevels.
- Bevels angles 22 1/2 through 55 degrees
- NO THERMAL DISTORTION
- KBM-18 3m per minute
- KBM-28 2m per minute
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ABM 26 is the latest portable plate beveler featuring unique AUTO-FEED system.
The machine can travel along plate's edge in both directions and perform bevelling without any physical force of the operator.
Main features and benefits:
- quick fix AUTO FEED system
- advanced overload protection system
- heavy duty control system
- no physical force necessary
- effective and efficient plate beveling with machine-tool quality
- possibility to customize guide track
- user-friendly control panel
- low cost of beveled edge
- safety
Technical specifications:
Power supply: 230-240V / 50-60Hz
Motor power: 1,5 kW
Feed system: AUTO only
Feed speed: up to 500mm; 19 11/16 ” /per min. (for construction steel)
Beveling width: up to 35mm; 1 3/8 ”
Angles range: from 0° up to 75° ( 0°, 15°, 30°, 45° in standard set)
Guide track working length: 2000mm as standard; 78 ¾ ” – unlimited extensions possible by means of additional guide track (1200mm; 47 1/4" each)
Bevelled plate thickness: up to 60mm; 2 3/8 ” – when more than 35mm; 1 3/8 ” specify with order.
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The BM-20 is a new generation, easy to use, portable, heavy duty machine designed for beveling steel plates and pipes prior to welding. This bevelling machine is fitted with two milling heads each holding six inserts, allowing smooth operation and exceptional efficiency. One set of inserts can last for up to 2000 meters of bevelled steel edge and allows to work with an output around 1.5 meters/minute (depending on the amount of the metal being removed).The BM-20 incorporates many safety features. It has a state of the art electronic control module protecting the operator, the machine and tools. It is equipped with guide rolls, which make it easy and light to operate.
BM-20 TECHNICAL DATA
Power supply: 1,1 KW, 230 VAC, on request 110 VAC
Motor: inductive with increased start-up current
Motor speed: 2.820 RPM
Tooling: 2 milling heads with 12 square inserts
Standard angles range: 15-60º
Weight: 20 kg
Optional functions: Facing-off, Pipe bevelling, R3-rounding
Ordering No. 230 VAC: FRE-0075-10-20-01-0
Ordering No. 110 VAC: FRE-0075-10-10-00-0
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The BUG-O Portable Plate Beveling Machine, PBM 2000, is a machining tool that allows anyone to produce perfect bevels everytime. The machine is easily adjusted to cut any bevel angle between 30 to 60 degrees and has a maximum cutting depth of 3/4" (20mm). The PBM-2000 uses a powerful 1-1/2 horsepower motor with a dual milling head that has 12 indexable cermetalic inserts which increase metal removal. With its specially designed handle, low noise, low vibration and a weight of 42 pounds the PBM-2000 is extremely ergonomic. Optional pipe beveling attachment available for 6 1/4" (159mm) diameter or larger.
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Foot operated hydraulic punching system for sheet steel for round holes up to 142.8mm diameter and square holes up to 142.8mm square
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The SML-F has been designed for the larger panel-builder producing floor-standing control panels which require quantities of round and square holes in proprietary, pre-painted enclosures. By using a foot pump, there is less operator fatigue and both hands are free to position the punch.
It uses standard SML 3-point industrial duty punches made from tool steel, hardened and ground. The design of the 3-point punch guarantees that the blank is easily removable from the die. Square and rectangular punches are machined from single blocks of high grade tool steel to give maximum strength and dimensional accuracy.
The foot pump has a smooth and powerful action. Pressure release is by means of a toe operated side lever to avoid bending down.
This is a 2-speed pump for rapid operation with automatic pressure limiting for safety.
An 11mm pilot hole is required for punches up to 26mm diameter. For hole sizes above this, a 20.5mm pilot hole is needed and this can be made using a standard 20.5mm punch and die.
The method of operation is exactly the same as for the SML-H.
A plastic carrying case is available as an optional extra.
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Sunnex SP Series Damping Pads
Sunnex SP-Series machine pads are used in many areas of industry to insulate machinery against the adverse effects of impact, vibration, structure borne noise, or simply to prevent slipping.
Advantages:
Easily designed to meet thickness and shape requirements
High resistance to grease, acid, oil, and cooling emulsions
Significantly reduces vibration
Easily sized for different configurations
Unique cell design offsets pad deflection
Applications:
Engines
Motors
Pumps
Compressors
Generators
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Machines generate vibrations which are transmitted to the surroundings.
They can influence the manufacturing process of other machines and thereby the quality of the products.
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AirLoc pads are designed to be homogeneous and are suited for a wide range of applications. 99% of all problems with vibrations, structure-borne sound and machine installation can be solved with the AirLoc system, which features:
a high degree of isolation efficiency
high damping and load-bearing capacity
level stability
a high coefficient of friction
homogeneous materials
high strength and good aging characteristics
BiLoc pads with unique profiles were specifically developed for low-frequency applications. They feature:
low natural frequencies
high coefficient of friction
long life
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UNISORB® Vibration Isolation Pad Materials
Reduced vibration contributes to more efficient operation and longer life of costly machinery. UNISORB's job engineered isolation pads substantially reduce vibration and noise transmission. Installations are fast, easy and inexpensive.
Harmful effects of vibration and noise may cause serious impairment to the efficiency of workers and the overall effectiveness of production machinery. Proper use of these products will:
- Improve the efficiency of production equipment
- Provide a safer, more desirable environment for workers
- Reduce down time and extend the operating life of machinery
- Prevent floor damage
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Fabreeka® resilient laminated fabric pad is a scientifically designed and manufactured material composed of layers of tightly twisted, closely woven lightweight duck. Each layer is impregnated with an elastomeric compound containing mold and mildew inhibiting agents. The properties of Fabreeka® are exceptionally suited for the reduction of impact shock, vibration and structure-borne noise.
Some features and benefits of Fabreeka® pads:
- Do not have a shape factor
- Exhibit relatively high damping (C/Cc -.14)
- Creep effects are reduced to a limit of 5% of original thickness
- Operating temperature limits are -65°F (-55°C) to 200°F (95°C)
- Unusually high compressive strength - 12,000 psi
- Impervious to most oils and solvents
- Resist effects of steam, water, mildew and brine
- Can be supplied in nominal thicknesses of 1/16" (1.6 mm) up to 1" (25.4 mm)
- Thicker sections can be supplied by bonding standard thicknesses together
- Can be custom fabricated to any shape or size (see OEM section for samples of fabricated parts)
Some practical aspects and considerations when using Fabreeka® pads:
- Provides stability and limited motion
- Should be used with rigid support for best performance
- Connections to isolated system should be made flexible
- Avoid metal-to-metal contact in mount attachments by including Fabreeka® Bushings and Washers
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The AV Plate, made of oil and grease resistant rubber material, is available either as a single (4.5mm) or as a double (8mm) version. The single version has ribs on one side only, while the double has ribs on both sides applied at a 90 degree angle to each other.
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SLAB damping plates of the SL-030, SL-100 and SL-300 series are viscoelastic PUR materials that are manufactured according to a patented
formula and which were especially designed to absorb shock loads.
At the same time, the resulting structure-borne noise is effectively reduced.
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