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Cogelme Eddy Current Separator extracts non-ferrous metals of extremely thin dimensions - down to 2 mm sizes from various grinded and granulated material.
Combination of design and the scale of performance make it adaptable to many non-ferrous metal extraction cases. Are applied in commercial, recycling or industrial production, wherever non-ferrous metals have to be extracted from: Plastic, Rubber, Glass, Wee, RDF, Wood chips, Foundry sand, etc.
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Cogelme Eddy Current Separators excellent recovers non-ferrous metals (aluminium, copper, brass, etc.) from recyclable material.
Are applied in commercial, recycling or industrial production, wherever non-ferrous metals have to be extracted from:
Plastic, Rubber, Glass, Municipal waste, RDF, Construction waste, Wood chips, Stones, Foundry sand, etc.
Performance way:
a rapidly rotating system of permanent magnets in the head drum generates high-frequency changing magnetic fields. Where non ferrous metals jump out, while the inert materials freely fall down to another
container. All iron is kept by the magnetic drum and downloaded in the proper container under the Eddy Current Separator.
These cost effective and proved Separators are designed according the ultimate physics and enginering science to create the best separation opportunity.
Do you want to be more confident? Our experts will guide you through the technology capabilities for your case, show you how you can apply this equipment and what results you can achieve to ensure you can increase your productivity and profitability.
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Ideal for material recovery facilities wishing to automate removal of aluminum beverage cans from commingled recyclables. Available in feed widths of 24, 36 and 48 inches (610, 914 and 1220 mm).
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Eddy current separators (Non-ferrous metal separators)
Application: Automated recovery of non-ferrous metals from waste material, glass cullet, shredder material, foundry sand, wood chips, etc.
Main features:
- Custom-manufactured models with a wide range of options for special applications;
- Powerful Nd-Fe-B magnets used;
- Both eccentric & concentric pole systems available;
- Field-tested solutions, reliable units and assemblies;
- Equipment can be linked to existing control systems;
(!) For conducting laboratory tests with your material please contact our sales department.
(!) All the ECS models are custom-manufactured, please attach a completed questionnaire to quotation requests.
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DEFERRIZZATORE
Shown for the first time at the Saie 2007 Fair International Building Exhibition, it was created to meet the need for a tool able to separate iron from other materials after crushing. The iron separator is available as an attachment for all MB models and is supplied with a bracket/coupling and installation kit.
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High sensitivity metal separators for installation in free-fall (gravity-fed) systems
E-Z Tec 9100 Metal Separators can detect all types of metal, including stainless steel, in a variety of industries, including plastics, wood, textiles and recycling. High speed diverter ensures minimum loss of clean product.
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Magnetic grids are extremely efficient at removing fine iron contamination from dry free flowing powders and granulates
Contamination such as rust, stainless steel scrapings and wear from machinery are often too small to be detected by a metal detector, but is easily removed by these highly efficient grids.
The product flows throught the grid. Any contamination is immediately attracted to the grid's powerful magnetic rods. The contamination is pushed to undersides of the rods, where it is securely held, out of the way of the wash-off effects of continuous product flow.
The grids require no power and no maintenance (except for cleaning) and are quick and easy to install. Once the grid is in position you know it's working.
Grids are available in a vast range of standard sizes and 3 magnet strengths (standard for coarse ferrous contamination, high and super-high for micron sized and para-magnetic contamination).
We also supply custom designed and engineered grids to suit your specific requirements.
All product contact parts are manufactured using food quality 316 grade stainless steel and fully sealed.
Supplied with test certificates. Magnetic performance is guaranteed.
ATEX type approval – we can supply ATEX certified products direct from our factory cutting turnaround and costs.
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Housed easy clean grid magnets are ideal for removal of fine iron and para-magnetic contamination from a range of dry free flowing products such as sugar, grain, flour, granulates and powders.
Housings are available for both square chutes and round pipelines and are flanged to suit each customers requirement for ease of installation.
Cleaning of this system is exactly the same as for the easy clean grid unit.
For increased contamination removal efficiency or for high levels of contamination the double row unit should be used.
All product contact parts are manufactured using 316 grade stainless steel.
ATEX type approval – we can supply ATEX certified products direct from our factory cutting turnaround and costs.
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SAFEMAG - Inline magnet for injection moulding machines, extruders, and blow moulding machines
The SAFEMAG inline magnet was developed specifically for applications in the plastics industry. It is designed for inspecting different granulates up to a grain size of 6-8 mm at a temperature of up to 100°C in standing or slow-moving material columns.
Advantages:
The outstanding advantages of this magnet separator are its especially flat (60 mm) and sturdy design and its excellent magnetic power.
With its special design the SAFEMAG does not allow any depositing of plastic granulate (which is important in case of a colour or material change).
By way of adaptor plates the SAFEMAG magnet system can be easily integrated in all kinds of systems.
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LIQUIMAG filter magnets were specifically designed and built to remove even the tiniest magnetic metal particles from many different kinds of liquid and paste products.
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Magnetic liquid filters are designed to remove micron sized ferrous and para-magnetic contamination from various types of liquids.
A matrix of Easy Clean rods containing high intensity rare earth neodymium iron boron magnets are housed within a stainless steel vessel.
The magnetic configuration ensures maximum exposure of contamination to the high intensity rods without impeding liquid flow.
Filters are available in two versions, single wall and double wall jacketed. Jacketed filters are used in heated pipeline applications where temperature is critical to the product viscosity, for example, chocolate, syrups, jams and sauces. Both these versions are tested and certified to operate at pressures up to 6 bar as standard, designs capable of working at 20 bar are available on request.
All product contact parts are manufactured using 316 grade stainless steel.
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Magnetic separator for conveying lines.
The PneuMag is a high intensity magnetic separator designed to remove ferrous and stainless steel scrapings from pneumatic conveying lines operating at up to 25m/s.
It features a centrally positioned high intensity magnetic grid with quick release toggle clamps, tamper proof cover plate and totally stainless steel construction.
The PneuMag is particularly suited to flour, sugar and other powder and granulate processing.
High magnetic performance - 9000 Gauss
Reduces 'spark' risk
316 grade stainless steel construction
Cleaned in under 30 seconds
Tamper proof guard
Silicon rubber, metal detectable seal
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Magnetic grid which fits under the screens of most brands of sieve.
Protects your product not only from ferrous contamination present in ingredients but also from the sieve itself as it wears and becomes damaged over time.
The patented rubber is seal is metal detectable. Seals are available separately to fit in your current sieve.
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Metso Minerals (as Sala Maskinfabrik AB, later Sala International AB) has a long tradition in magnetic separation. Already in the end of th 19th century "Sala" built the first magnetic separators.
Metso Minerals LIMS - dry and wet low intensity magnetic separators
Low intensity magnetic separators, LIMS, are designed to recover ferromagnetic materials. The separators are available in designs and sizes to provide solutions for all applications. The heart of each separator is the magnetic system with its unique design, which has a proven record of highest efficiency.
Metso Minerals HGMS - high gradient magnetic separators
High gradient magnetic separators available in cyclic design with process vessel diameters from 220 mm to 3 050 mm and in continuous design with matrix ring mean diameters 1 200 mm, 1 850 mm, 2 500 mm and 3 500 mm.
We are the OEM (original equipment manufacturer) for equipment manufactured under the following brand names, and is the only supplier of parts with the original drawings and design details for:
Metso Minerals, Denver, Svedala, Sala Maskinfabrik and Sala International LIMS and HGMS
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Housed deep field chute magnets are used for the removal of tramp iron, for example, nuts, bolts, washers and mill balls from gravity fed pipelines and chutes.
These 'Primary' magnets are installed in goods inwards points or mid process to prevent large pieces of contamination damaging expensive processing equipment.
One of the main benefits of incorporating this type of unit is that there is no restriction inside the unit enabling already established product flow rates to be maintained.
All product contact parts are manufactured using 316 grade stainless steel.
ATEX type approval – we can supply ATEX certified products direct from our factory cutting turnaround and costs.
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Primarily to extract ferrous contamination from product that is prone to caking or bridging.
Can be used in place of a a standard grid to provide even more effective contamination removal.
The rotating action of the grid assembly gently agitates the product flow and prevents the bridging that would normally occur with starches and powders with high moisture content in a fixed grid installation.
Square units are available for chutes, circular units for pipes. Units are flanged to suit each customers requirement for ease of installation.
All product contact parts are manufactured using 316 grade stainless steel.
ATEX type approval – we can supply ATEX certified products direct from our factory cutting turnaround and costs.
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Non-stop 24/7 automated contamination removal.
Install in any vertical process line.
Suitable for dry powders, granulates; flour, sugar, herbs, spices etc.
Full clean can be carried out with stopping process line.
Supplied with pre-programmed PLC that can work independently or connect to central control room for remote activation, monitoring etc.
ATEX type approval - we can supply ATEX certified products direct from our factory cutting turnaround and costs.
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Non-stop 24/7 automated contamination removal.
Combines the non-stop operation of the Auto-shuttle with the rotating grids of the Rota -Grid to enable intervention-free contamination screening of bridging and caking products. Install in any vertical process line.
Suitable for dry & semi-dry powders, granulates; starch, protein etc.
Full clean can be carried out with stopping process line.
Supplied with pre-programmed PLC that can work independently or connect to central control room for remote activation, monitoring etc.
ATEX type approval – we can supply ATEX certified products direct from our factory cutting turnaround and costs.
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Magnetic separators of Cogelme perfectly extracts ferrous metals from inert materials and non-ferrous metals.
Are applied in commercial, recycling or industrial production, wherever ferrous metals have to be extracted from:
Plastic, Rubber, Glass, Municipal waste, RDF, Construction waste, Wee, Wood chips, Stones, Foundry sand, etc.
Due to powerful far-reaching magnetic fields of Cogelme Magnetic Separator, are achieved superior iron separation results.
Performance way:
Overbelt magnetic separator is placed crosswise or lengthwise above the conveyor tape at a fixed working distance. From flowing material iron objects are "captured" by the magnetic power and with the separator's tape carried away. When iron objects leave an area of the magnetic field they automatically drop into appropriate containers.
Magnetic separators variety are designed to best match iron recovery needs, weather material is of powder-sized or big-sized.
Do you want to be more confident? Our experts will guide you through technology capabilities for your case, show you how you can apply this equipment and what results you can achieve to ensure you can increase your productivity and profitability.
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Ideal for material recovery facilities wishing to automate removal of nonferrous metals from trash, MSW, sand, glass, dirt, electronic scrap and shredded automobiles. Available in feed widths of 24, 36, 48 and 60 inches (610, 914, 1220, and 1524 mm).
Foundry Sand: remove non-ferrous metals like aluminum or brass from spent foundry sandmold chunks. This provides a remeltable metal and the sand can be treated and reused or land-filled as non-hazardous waste.
Glass: remove nonferrous metals from recycled glass monitors, fluorescent bulbs and other specialty glass.
Wood Waste: the final step in purifying shredded pallets, wood paneling and lumber before it is ground and mixed with resins to press out medium density fiberboard (MDF).
PET/Plastics: remove trace amounts of small nonferrous metallics from granulated plastic PET beverage bottles. This allows the flakes to be used to make new products including banding.
Boiler Bottom Ash: remove nonferrous metals from bottom ash generated by refuse (garbage) fueled co-gen plants. Aluminum used beverage cans (UBCs) that look like nuggets and red metals like faucets/plumbing hardware are typically repelled.
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NON-FERROUS SEPARATORS (EDDY CURRENT PRINCIPLE)
Removing non-magnetic metals, such as Aluminium, Copper, Brass) from 4 mm
Specific application: recycling, such as: incineration waste, glass, wood, household waste, rubble, plastic, WEEE scrap, refrigerators, shredder residue etc.
Cleaning: automatic, continuous
Suitable for belt widths up to 2000 mm
Electrical current required
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The Separator of Non-Iron Metals by Eddy Currents (R-SPM) is able to separate the Non-Iron metals from the rest of the materials due to its studied magnetic collection called the “Inductor Drum”, which rotates at high speed. When a Non-Iron Metal crosses the induced magnetic field, it undergoes an repulsion effect and jumps a certain distance ahead of the Foucault drum and away from the rest of the materials.
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High intensity magnetic separators for optimum separation of paramagnetic particles from dry products
Key areas of application: to remove paramagnetic minerals; to separate fine irons from ceramic raw materials and spray dried ceramics, to eliminate fine iron contamination in granulated plastics / plastic beads in the plastics recycling industry
Most comprehensive selection: diameters of 75mm, 100mm and 300mm in a variety of widths
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HIGH-INTENSITY SEPARATOR
This magnetic separator is so powerful that it can separate all paramagnetic and slightly magnetized materials from non-magnetic materials. Stainless steel that is processed through a shredder has these lightly magnetized properties and can be separated like this. This high-intensity separator is also employed for the removal of very small Fe particles from ceramic powders.
Removal of all weak magnetic particles, stainless steel, iron or nickel-bound raw materials
Continuous automatic cleaning
Suitable for the removal of particles from 50 mhu upwards in the recycling and ceramics industry
Suitable for belt-widths up to 2000 mm
Supply voltage essential
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High Intensity / High Gradient Magnetic Roll Separator (HIMRS / HGMRS)
Application: Removal of paramagnetic impurities from various raw products, minerals recovery.
Main features:
- Custom-manufactured models with a wide range of options for special applications;
- Powerful Nd-Fe-B magnets used - high gradient and high field strength (up to 17 000 Gauss) guarantee peak separation efficiency;
- No electric power required for magnetic field generation;
- Field-tested solutions, reliable units and assemblies (belt tracking system, aspiration system, etc.);
- Equipment can be linked to existing control systems;
(!) For conducting laboratory tests with your material please contact our sales department.
(!) All the HGMRS models are custom-manufactured, please attach a completed questionnaire to quotation requests.
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Permanent magnet : automatic cleaning,stainless steel manufacture.
Control whith pneumatic or electrical actuator
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Permanent magnetic separators used for the automatic separation of ferrous metals and stainless steel
Ferrite models remove tramp and fine iron from dry bulk materials and Rare Earth models with 25 times the field strength of conventional ferrite magnets are able to separate very fine irons from both dry bulk materials/powders and slurries.
Key features: versatile, low maintenance, self-cleaning, choice of drum widths, custom-design
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Minerals and Materials Processing (MMP) equipment includes wet drum, rare earth roll, superconducting magnetic, electrostatic, and electrodynamic separators; dry vibrating filters; as well as magnetic flocculators... for filtering iron contaminants, concentrating ores, and recycling wastes.
Separators - Magnetic
Separators - Drum
High Intensity Dry Magnetic Separators
Magnetic Separators - High Gradient
Wet Concentration
Separators - Wet Drum
High Intensity Wet Magnetic Filter
Dry Vibrating Magnetic Filters
Ball Mill Magnetic Separators
Electromagnetic Pulley
Separators - Pulley-type
Separators - Electrostatic
WHIMS Separators
Magnetic Flocculators
Demagnetizing Coils
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Magnetic Drum Separator
Application: Automatic separation/recovery of ferrous materials, protection of processing machinery.
Main features:
- Custom-manufactured models with a wide range of options for special applications;
- Special options for heavy duty applications (abrasion resistant drum shells, easy shell replacement, etc.);
- Special options for high intensity applications (high gradient and field strength up to 9 500 Gauss, etc.);
- Top, bottom and side-feed installations;
- Wide range of drum diameters, lengths, magnetic field strengths available;
- Powerful Nd-Fe-B magnets used;
- No electric power required for magnetic field generation;
- Equipment can be linked to existing control systems;
(!) For conducting laboratory tests with your material please contact our sales department.
(!) All magnetic drums are custom-manufactured, please attach a completed questionnaire to quotation requests.
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Goudsmit magnetic systems ensure a consistently high product quality and an uninterrupted production process. This is very important with regard to increasing quality demands in (e.g.) the foodstuffs and chemical industry. Magnetic systems also prevent damage to expensive machinery and assure you of a metal free end product
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