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Electrolytic marking systems
You can find basic information about the function principle of electrolytic marking in the main menu at "Marking procedures".
Electrolytic marking is primarily distinguished by the fact that high-quality markings can be created very quickly - and that at an attractive cost level.
The ÖSTLING product programme principally has a modular structure. This means that most of our devices can be upgraded as required later on.
Thus, for example, a manual workplace consisting of an EU Classic can very easily be expanded to a semi-automatic system. Fully automatic solutions can also be realised on request.
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Components come in many shapes and sizes. Because of this the marking location on these components can sometimes be difficult to reach. Therefore, we manufacture a wide range of standard heads to suit most applications. If needed, we can make a bespoke head to meet a specific requirement.
Rocker Marking Head
The Metaletch Rocker Markers are designed for large marking applications such as logo's or label designs for marking onto flat surfaces. This is also available in a variety of sizes
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For secondary operations of steel, aluminum or plastic parts we offer a system of units for coining/marking, piercing and forming with forces from 1 to 100 kN.
For these operations normally only a short stroke power stroke (<1.0 mm) is required. That is why our pneumatic PFS units, which develop maximal force shortly before reaching the end position, are ideal for these operations.
Pivoting the tool 75° into the working position, this design allows an easy load and unload of the parts.
We have been active in this field for over 15 years focusing on automotive sheet metal. Especially for individual applications we can offer a broad spectrum of solutions based on our experience. Please send us a description of your unique application.
Since more than 30 years TUENKERS is working closely with the automotive industry. That makes us happy, because it is well known that automobile manufacturers do have particularly high quality demands.
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Line of assembly of limp of cellular culture
This line of assembly is articulated around an intelligent transport system made up of shuttles on monorail in closed loop. The prints of the shuttles receive the products to be assembled. The shuttles stop at each station described hereafter, where the various stages of assembly are carried out:
1. Deposit bases by a robot
2. Treatment of the bottom of the base
3. Deposit lids on the bases
4. Welding ultrasound of the lid on its basis
5. Leak test of the bottles
6. Clipsage of the cap on the neck of the bottle
7. Ejection of the bad bottles
8. Plugging of the graduation
9. Transfer of the bottles on a conveyer of exit
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- Mark multiple characters at once for quick and consistent identification
- Wheels and frames are manufactured from top-quality steel and heat treated for optimum life
- Direct-reading wheels allow for an easy front view to see which characters are in marking position
Standard and custom manual and automatic numbering heads are designed for quick, easy serial stamping. Can be used by hand or in an impact press.
Shank-Style Numbering Heads
One-piece wheel and ratchet construction for reliability and consistency, shank-style numbering heads can be used with Pannier's Mark-First® Impact Presses or your own press. Standard sizes range from 3/64” to 1/4" characters, and custom sizes are available.
Manual Head – Features locking levers for changing characters on each wheel. After unlocking, each wheel can be turned by hand.
Automatic Head – Ten-wheel heads with up to six automatically indexing wheels make serial numbering fast and easy.
Hand-Held Multi-Stamper
Hand-operated multiple wheel head stamps up to 10 figures with one impact on steel, wood or plastic. Available with one wheel quick-change feature, other wheels can be changed with a spanner wrench.
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CNC complete line automatic solution for punching, marking and shearing of medium and large size angles. Thanks to its great design and excellent finishing, ALPS will allow you to produce a great range of pieces at a low cost at with an excellent quality. The great flexibility of the ALPS allows processing plates and even plates.
Thanks to the available options that Geka offers, ALPS line can be customized for ever customer depending on its specific needs.
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C2PL range offers a full CNC automatic line for punching and shearing angles for an excellent price quality balance. It is a Geka exclusive solution being the first step into the CNC lines withy an excellent value for money.
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TECHNICAL FEATURES AND STANDARD EQUIPMENT:
The APS is the perfect line to have a quick punching and cutting activities for profiles from 30x30 to 160x160x19 mm equipped by:
- A strong main body welded.
- Feeding system equipped by rollers driven by Brushless motor
- Separate Encoder for the feeding lenght management
- N. 2 punching units of 80 Tons, with axes driven.
- N. 1 cutting unit for profiles
- With standard equipment you can fit punches and dies from 5 mm up to 32 mm.
- Feeding units 6 meters
- CNC system for axes X, Y e Z management and punching cutting activities
- Pieces counter
- Set up for a different length, holes numbers and coordinates
- Programs archive
- Display Diagnostic System
- Hydraulic control unit complete with oil.
- CE certificate of conformity
SOFTWARE:
The APS is equipped with the latest generation of software. The program can work with the pieces saved in a data base and also enables designs of several pieces in one, nesting different parts in a sequence optimising the smallest amount of wasted material.
A DXF or DSTV converter is also available as option having the possibility to import and convert these files.
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ALFA range is designed for automatically punching, marking and shearing of profiles. Therefore, the final part is obtained in a whole and single process increasing the efficiency and erasing loss of time.
Automatic line CNC controlled for punching, marking and shearing profiles. This solution is ideal for metallic constructors. The bars (flat bars up to 500x400 mm, and angles up to 150x150x15 mm) up to 12 m long are pushed and clamped by a carriage. Material is always guided by lateral roller against line reference.
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CNC line to fulfil the punching, marking and shearing of medium sized angles. Fully controlled by CNC, SPS will allow you processing large amount of angles in an easy, efficient and precise way. Thanks to the available options that Geka offers, SPS line can be customized for each customer depending on its specific needs.
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VP Marking, punching, drilling and shearing line for angle sections
VP range: VP 150 VP 160 VP 180 VP 200 VP 206 S VP250 - D
VP machines cover all machining operations: marking, punching, drilling and shearing.
The high-pressure system (400 bars) reduces production times and currently makes it possible to attain production rates of more than 1,000 operations per hour. Punching machines incorporate NC backmarking. The number (2 to 6) of punching units and the related power (50 to 93 tons) vary according to the size of the angle sections to work and the number of different diameters in each flange. The single-cut type shear (from 160 to 500 tons) prevents loss of metal and distortion. Blades do not need to be changed.
Highly appreciated by manufacturers of transmission towers and electrical steel towers, the automatic VP marking, punching, drilling, shearing lines for angle sections are controlled by a single operator. Reliable and designed for highest productivity, various types of works may be programmed.
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MAG B : Drilling punching marking and plasma cutting machine for plates
MAG B range: MAG B 320-80, MAG B 320, MAG B 620, MAG B 1225
Efficient, easy to run and flexible machines for plates
Compact line for complete machining (drilling, punching, marking and plasma cutting) of middle and high thick plates in one handling
The purely software-based solution is a new approach in which a processor carries out all automation tasks within a single-processor mode. The PC software is used for processing PLC and NC tasks.
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These are the most modern, rapid and flexible CNC lines to punch angles. Their main features are: low-cost; easy installation; automatic feeding; easy programming; flexibility for small/medium size pieces; new productivity concept. Besides the punching and shearing stations, a daisy wheel marking unit and a multifunctions unit, that can be "dressed" with extremely useful optional equipments such as double punching, notching and marking tooling, are also available. Angles are fed by means of a carriage with pincher in order to guarantee precision in positioning and reduced scrap.
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The correct selection of Electrolyte is of utmost importance. UMS supply a range of standard electrolytes for marking on most metals, as well as a number of high purity electrolytes for specialist applications, for example as used in the aerospace and nuclear industries. Neutralising is required with most of the electrolyte solutions in order to maintain the quality of the mark, and UMS supply a range to match.
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We offer everything you need for electrolytic marking ...
Manufactured at our own production site in Germany.
Whether you need a manual workplace, a semi-automatic system or a fully-automatic solution: it will be difficult for you to challenge us with a problem in the field of electrolytic marking that we have not solved already.
The examples in the right column merely represent a small selection from our programme. We can supply everything you need for the most varied product shapes, sizes and other specifications.
Electrolytic marking remains a very clever solution to obtain first class marking results with simple means.
Accessory examples
ÖSTLING electrolytes for nearly any alloy
Marking heads for all product shapes and sizes
Multi-digit stamps for changing serial numbers, etc.
Stencil paper for the easy creation of templates with the typewriter or a printer (available from us)
ÖSTLING PT devices for the fast creation of temporary templates for frequent data changes (e.g. serial numbers, 2D codes)
All sizes of long-term templates available (several thousand high-quality markings)
Our long-term templates are of the highest quality and often applied by users of other electrolytic devices (incl. marking devices / etching devices).
We are happy to assist you personally.
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