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Stamping Machines : STM-150-CS+
Features
- Servo driven main spindle - offers very high speed operation.
- Machine can work with narrow width foil - offers foil saving.
- Single station machine - reduces set-up time & tooling costs.
- Automatic ejection of part *- increases productivity.
- Easy setup & operation
- Easy roller alignment in Y axis & angle adjustment - reduces set up time.
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Components come in many shapes and sizes. Because of this the marking location on these components can sometimes be difficult to reach. Therefore, we manufacture a wide range of standard heads to suit most applications. If needed, we can make a bespoke head to meet a specific requirement.
Rocker Marking Head
The Metaletch Rocker Markers are designed for large marking applications such as logo's or label designs for marking onto flat surfaces. This is also available in a variety of sizes
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CNC complete line automatic solution for punching, marking and shearing of medium and large size angles. Thanks to its great design and excellent finishing, ALPS will allow you to produce a great range of pieces at a low cost at with an excellent quality. The great flexibility of the ALPS allows processing plates and even plates.
Thanks to the available options that Geka offers, ALPS line can be customized for ever customer depending on its specific needs.
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C2PL range offers a full CNC automatic line for punching and shearing angles for an excellent price quality balance. It is a Geka exclusive solution being the first step into the CNC lines withy an excellent value for money.
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TECHNICAL FEATURES AND STANDARD EQUIPMENT:
The APS is the perfect line to have a quick punching and cutting activities for profiles from 30x30 to 160x160x19 mm equipped by:
- A strong main body welded.
- Feeding system equipped by rollers driven by Brushless motor
- Separate Encoder for the feeding lenght management
- N. 2 punching units of 80 Tons, with axes driven.
- N. 1 cutting unit for profiles
- With standard equipment you can fit punches and dies from 5 mm up to 32 mm.
- Feeding units 6 meters
- CNC system for axes X, Y e Z management and punching cutting activities
- Pieces counter
- Set up for a different length, holes numbers and coordinates
- Programs archive
- Display Diagnostic System
- Hydraulic control unit complete with oil.
- CE certificate of conformity
SOFTWARE:
The APS is equipped with the latest generation of software. The program can work with the pieces saved in a data base and also enables designs of several pieces in one, nesting different parts in a sequence optimising the smallest amount of wasted material.
A DXF or DSTV converter is also available as option having the possibility to import and convert these files.
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The central unit MV5 ZE 101 was specially designed for the integration of marking units. Its extremely compact body is especially used for the installation as a front or back installation. It takes place in switchboards as well as on mounting plates. A direct connection to a a production line is given by type of protection IP54.
The MV5 ZE 101 works with a powerful processor and can be operated by an integrated display and an attached keyboard absolutely independend. A connection by INTERBUS or PROFIBUS is possible!
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ALFA range is designed for automatically punching, marking and shearing of profiles. Therefore, the final part is obtained in a whole and single process increasing the efficiency and erasing loss of time.
Automatic line CNC controlled for punching, marking and shearing profiles. This solution is ideal for metallic constructors. The bars (flat bars up to 500x400 mm, and angles up to 150x150x15 mm) up to 12 m long are pushed and clamped by a carriage. Material is always guided by lateral roller against line reference.
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CNC line to fulfil the punching, marking and shearing of medium sized angles. Fully controlled by CNC, SPS will allow you processing large amount of angles in an easy, efficient and precise way. Thanks to the available options that Geka offers, SPS line can be customized for each customer depending on its specific needs.
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VP Marking, punching, drilling and shearing line for angle sections
VP range: VP 150 VP 160 VP 180 VP 200 VP 206 S VP250 - D
VP machines cover all machining operations: marking, punching, drilling and shearing.
The high-pressure system (400 bars) reduces production times and currently makes it possible to attain production rates of more than 1,000 operations per hour. Punching machines incorporate NC backmarking. The number (2 to 6) of punching units and the related power (50 to 93 tons) vary according to the size of the angle sections to work and the number of different diameters in each flange. The single-cut type shear (from 160 to 500 tons) prevents loss of metal and distortion. Blades do not need to be changed.
Highly appreciated by manufacturers of transmission towers and electrical steel towers, the automatic VP marking, punching, drilling, shearing lines for angle sections are controlled by a single operator. Reliable and designed for highest productivity, various types of works may be programmed.
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Programmable electronic controller mod. BRAIN
Reggiana Macchine Utensili has developed its own software and stepping motors control, this gives the maximum flexibility, able to suit all customers needs.
Suitable for both air assisted and electromagnetic marking heads, available as top bench or portable system with rechargeable battery.
With membrane keyboard and graphic display, allows communication:
with PC direct and wireless,
through RS232 / RS485,
from/to PLC,
I/O signals,
from Bar Code readers,
TXT files,
integrated floppy disk port.
Easy to program and friendly use, BRAIN can manage all following functions:
1000 programs in memory,
texts in line, angular, mirror,
arc-texts,
serial numbers,
batches of production,
time and date,
working shifts,
customized codes,
preview, diagnostic and many more.
The excellent management of the mechanical movements allows marking:
logos,
2D Matrix and OCR codes,
fonts per dots 5x7 and 11x16,
continuous line fonts.
Low maintenance and reliable, the programmable electronic controller BRAIN is complete with all above features, includes JOG function and can be easily connected to all accessories available, rotary and vertical automated axis, nameplate automatic loader and many others even tailored on request.
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Our Compact range of Hot Foil printers are widely recognised as probably the most reliable and efficient systems available on the market today.
The units are compact, reliable and robust. They offer an exceptionally high print quality with a wide range of options that suit most applications.
Options include extended reach and low print run models for restricted spaces. An IP65 version is available, designed to work consistently within dusty and wet environments
Features
- Print areas ranging from 38mm x 25mm through to 78mm x 45mm
- Extended reach options
- Comprehensive range of clip-in type holders
- Flexible character print format layouts
- All version have quick foil change magazines
- Foil run out warning systems as standard
- Patented foil indexing system that minimised foil waste
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MODEL WP-1HS
WALDORF MODEL WP-1HS: PNEUMATIC ONE TON HOTSTAMPER. COMPLETE WITH THERMOSTATIC CONTROLS, AIR FILTER AND REGULATOR, DOUBLE SAFETY PALM BUTTONS, AND ELECTRIC FOIL FEED.
MODEL WHHS
WALDORF MODEL WHHS: MECHANICAL TOGGLE HAND HOTSTAMPER. COMPLETE WITH THERMOSTATIC CONTROLS, SPRING RETURN, MECHANICAL FOIL FEED, AND ADJUSTABLE SLIDING TABLE.
MODEL WPT- 2.5HS
WALDORF MODEL WPT-2.5HS: PNEUMATIC TOGGLE 2 1/2 TON HOTSTAMPER. COMPLETE WITH THERMOSTATIC CONTROLS, AIR FILTER AND REGULATOR, DOUBLE PALM BUTTON SAFETY CONTROLS, AND ELECTRIC FOIL FEED.
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MAG B : Drilling punching marking and plasma cutting machine for plates
MAG B range: MAG B 320-80, MAG B 320, MAG B 620, MAG B 1225
Efficient, easy to run and flexible machines for plates
Compact line for complete machining (drilling, punching, marking and plasma cutting) of middle and high thick plates in one handling
The purely software-based solution is a new approach in which a processor carries out all automation tasks within a single-processor mode. The PC software is used for processing PLC and NC tasks.
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- Mark multiple characters at once for quick and consistent identification
- Wheels and frames are manufactured from top-quality steel and heat treated for optimum life
- Direct-reading wheels allow for an easy front view to see which characters are in marking position
Standard and custom manual and automatic numbering heads are designed for quick, easy serial stamping. Can be used by hand or in an impact press.
Shank-Style Numbering Heads
One-piece wheel and ratchet construction for reliability and consistency, shank-style numbering heads can be used with Pannier's Mark-First® Impact Presses or your own press. Standard sizes range from 3/64” to 1/4" characters, and custom sizes are available.
Manual Head – Features locking levers for changing characters on each wheel. After unlocking, each wheel can be turned by hand.
Automatic Head – Ten-wheel heads with up to six automatically indexing wheels make serial numbering fast and easy.
Hand-Held Multi-Stamper
Hand-operated multiple wheel head stamps up to 10 figures with one impact on steel, wood or plastic. Available with one wheel quick-change feature, other wheels can be changed with a spanner wrench.
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These are the most modern, rapid and flexible CNC lines to punch angles. Their main features are: low-cost; easy installation; automatic feeding; easy programming; flexibility for small/medium size pieces; new productivity concept. Besides the punching and shearing stations, a daisy wheel marking unit and a multifunctions unit, that can be "dressed" with extremely useful optional equipments such as double punching, notching and marking tooling, are also available. Angles are fed by means of a carriage with pincher in order to guarantee precision in positioning and reduced scrap.
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The correct selection of Electrolyte is of utmost importance. UMS supply a range of standard electrolytes for marking on most metals, as well as a number of high purity electrolytes for specialist applications, for example as used in the aerospace and nuclear industries. Neutralising is required with most of the electrolyte solutions in order to maintain the quality of the mark, and UMS supply a range to match.
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