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Twin Column Testing Machines 5-50 kN (1124-11241 lbf)
For applications in the mid force range, Lloyd Instruments offers a wide range of testing machines and accessories for forces up to 50 kN (112241 lbf).
Ideal for routine quality control testing or complex multi-stage tests, all machines can perform tensile, compression, flexural, peel, shear, friction tests and many more. Flexible, simple to use and maintain, they provide high accuracy load measurement and are capable of a rapid 8 kHz data acquisition rate. The stand alone system can store up to 600 test results from 10 programmable test set-ups or, with PC integration with Lloyd Instruments powerful NEXYGENPlus material test and data analysis software, can perform advanced data analysis.
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It is a universal testing machine capable of carrying out tensile, compression, bending and shearing tests. Operation is manual, semiautomatic, and automatic. The test instrument can be modularised taking into account that the structure con house 3 permanently installed load cells for compression tests, and tensile grips for tests, including at break. Our system uses several cards (for axis and cell reader control) that are connected via CanBus to enable displacements to position or force at a feedback speed of 1000 Hz. Load cell reads are effected 1,000 times per second. Minimum indexing is 1/32.700 (this can be ircreased by slowing down load cell reading',. The universal testing machine operates with computerized numerical control and includes a computer with HD and touch screen.
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These series are mainly designed according to ASTM & ISO standards for tensile, compression, bending and shearing test of metallic and non-metallic materials. With special accessory, they can complete mechanics performance test of rubber, belt, chain, steel, cable, cement, brick, concrete and other materials. The Machines can process test data, screen display test results and print test reports with a printer. Equipped with a (X-Y) recorder, they can plot the testing curves.
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Allround-Line
The Allround-Line satisfies strictest demands and performs superior test tasks. Add-ons are available and harmonized with the test machines for clear-cut operability. These test machines cover a wide range of applications.
High Capacity Machines
These are static testing machines for load forces up to 2000 kN.
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The new MultiTest range of compression & tension testers features test stands which are manufactured using a rigid aluminium base casting. The test stands have a fabricated metal housing, thus providing rugged instruments with a high degree of rigidity and strength.
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Model: CMT4102; CMT4202; CMT2502; CMT4102; CMT4103; CMT4203; CMT4503
CMT4104; CMT4204; CMT4304
Capacity: 100N; 200N; 500N; 1kN; 2KN; 5KN; 10KN; 20KN ; 30KN
Features:
These rugged electromechanical UTMs feature SANS strain gage load cell force measuring systems. Choice of single working space or dual working space load frame and maximum frame capacities from 100Nto 30kN.
All testing hardware is fully complemented by SANS developed software that turns your hardware into a sophisticated quality analysis system. Be sure to examine the software products to determine which package is right for your application.
SANS professional testing software and proprietary control system ultimate come true closed loop testing and control of load, extension and displacement.
Easy to use and operate
1. High accuracy: Measurement accuracy of testing speed, load, crosshead displacement can meet or surpass +0.5% of reading
2. High sampling rate: The sampling rate 50Hz, reach advanced international level
3. High load resolution: Better than 1/300000, no step, and unchanged in full range
4. Multi-cycle control modes: Control system is capable in load cycle, displacement cycle, extensometer cycle or their combination
5. Extending function: Equipped with multi-load cells to meet the further requirement of customers
6. High security: The system can inspect and protect automatically once overload, over currency; Position limiter; Emergency stop
7. Comply with different standards, such as ASTM, BS, JIS, ISO, IEC
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Equipment manually operated for right and left torque control on springs with two ad{ustabfe stops for the angular position, with horizontal enb/oc structure with precision ball type guides- Its high definition electronic cell allows torque measurements while the angular positions are controlled by digital encoder with 0. / degree minimum division. The elasticity of the torquemeter cell is automatically compensated. This torquemeter is supplied with tables, adjustable in order to set the torsion point, and either operates with the relative zero given by the spring contact, or with the absolute zero given by the anvil contact. How it is conceived: The instrument provides direct torque measurement, which means it provides the same measurement at all times, including when connection points vary. Therefore, there is no need for accurate positioning of the drive arms.
DIGITAL
The digital part has a push button panel in order to visualize on two displays the torques and angles. Kgmm and Nmm are the commutable units and on request, British measures con be supplied. These functions are set with keyboard and they provide for:
• AUTOMATIC ZEROSETTING. Possibility to zeroset angle and torque on any point
• RECALIBRATION. Keys are provided far setting the sample torque, together with a key for storage.
• MULTICELI (optional). Electronic commutation key in case of more cells
• TOLERANCES. Three leds are far rates over/under/within tolerance
• DATA TRANSMISSION. The instrument is supplied with an RS 232 output |
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They are used for tension-compression, torsion, fatigue, sorting and strength test of various kinds of springs, I.e. helix spring, worm spring, papilionaceous spring etc.
TNS-L Series: 50-5000Nm 7 kinds of specifications, digital display torque and torsion angle, vertical construction and easy to operate.
TNS-S Series: 500-100000Nm 8 kinds of specifications, digital display torque and torsion angle & printing test report.
TNS Series: 500-5000Nm 4 kinds of specification, digital display torque and torsion angle, horizontal construction.
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For maximum torsion testing versatility and capability, Tinius Olsen offers a full range of torsion testing machines in capacities from 1,000 to 30,000 Nm. These uniquely superior torsion testers provide loading and weighing capabilities in both directions of rotation. This feature makes it possible to conveniently determine not only the ultimate torque load of a specimen, but how that specimen behaves under conditions of continuous or intermittent torque loading in both directions. Essentially, each torsion tester comprises a variable speed drive loading system and a digital control and indicating system in a fixed unit. The weighing head with its strain gage torque sensor is mounted on a moveable unit which can positioned on the rails to accomodate specimens of varying lengths.
All testing hardware is fully complemented by Tinius Olsen developed software that turns your hardware into a sophisticated quality analysis system. Be sure to examine the software products to determine which package is right for your application.
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Model: CTT202, CTT502, CTT103, CTT203, CTT303
Capacity: 200Nm, 500Nm, 1000Nm, 2000Nm, 3000Nm
Features:
For maximum torsion testing versatility and capability, SANS offers a full range of torsion testing machines in capacities from 200 to 3000 Nm. These uniquely superior torsion testers provide loading and weighing capabilities in both directions of rotation. This feature makes it possible to conveniently determine not only the ultimate torque load of a specimen, but how that specimen behaves under conditions of continuous or intermittent torque loading in both directions. Essentially, each torsion tester comprises a variable speed drive loading system and a digital control and indicating system in a fixed unit. The weighing head with its strain gage torque sensor is mounted on a moveable unit, which can position on the rails to accommodate specimens of varying lengths. |
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The TENSILON RTF is A&D's newest universal testing machine: TENSILON RTF offers innovative measurement possibilities based on A&D's most advanced technological knowledge and the informed opinions of machine operators that went into the design of this new machine.
TENSILON's primary application is the tensile testing of materials and products. However, by utilizing a variety of attachment devices, users can select various testing modes such as compression, bending, shearing, peeling and friction. In addition, a variety of jigs are available for TENSILON ¨C our unspoken recognition that different tensile test may require different jigs depending on the sample shape and testing method.
Features:
Load Measurement Accuracy: Grade 0.5 in UTM section (compliant with ISO/ITEC
17025)
Load frame stiffness has been greatly improved by 30%, in comparison to our RTC series.
Rated output accuracy of up to 1/500 is guaranteed (load range can be automatically set)
High-speed sampling: 1 msec
Up to 13 input signal channels
Color touch panel (optional)
MSAT (Multi Signal Analysis Testing) software
The MSAT series is not only equipped with functions for testing machine operation, but also data analysis, calculation and data storage for each testing mode. The operator can select from among a Standard test (tensile, compression and bending) mode, Peeling test mode, Cycle test mode, Creep test mode, and Stress relaxation test mode etc. depending on the purpose of the test.
Please see the RTF catalog for further details. |
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UNIVERSAL TESTING MACHINE CAPABLE OF CARRYING OUT TENSILE, COMPRESSION, BENDING AND SHEARING TESTS.
Operation is manual, semi-automatic, and automatic.
Testable objects include: springs, metal wires, plastics, cables, chains, hooks and other. The test instrument can be modularised taking into account that the structure can house 3 permanently installed load cells for compression tests, and 3 sefs of tensile grips for tests, including at break. Our system uses several cards (for axis and cell reader control) that are connected via CanBus to enable displacements to position or force at a feedback speed of Ě 000 Hz. Load celt reads are effected 1,000 times per second. Minimum indexing is 1/32.700 ˇthis can be increased by slowing down load cell reading). The universal testing machine operates with computerized numerical control and includes a computer with HD and touch screen. It is a self-supporting, two-columns structure with ball screws. Its electronic setup enables cycles of stress of sinusoidal form which result in machine preservation and remarkable performance - notwithstanding the boll screw mechanism. DC power driven, encoder (or optical ruler}. The computer programme for this machine has entirely been developed by Easydur based on Windows XP, with internal files, statistics and certificate management in Excel format, which allows users free modularisation and customisation.
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The reliable, flexible and 'good-looking' standard universal testing machines of our inspekt series are designed for universal use. The goals of our machine designers are highest mechanical precision, first-class stiffness and the integration of the latest control electronics accompanied by a reasonable cost-performance ratio. Our standards naturally comprise testing space adaptations in length and width as well as the addition of one or several testing spaces.
Load frames are available for 100, 150, 200, 250, 300, 400, 500, 600 and 1000kN capacity. The frame arms are driven by an AC servomotor via two spindles.
The digitally controlled drive of the inspekt series guarantees:
- exact, reproducible positioning
- large continuous speed range
- implementation of extremely small moving speeds
The spindle bearings and nuts are pre-stressed and guarantee highly dynamic force transfer and control by rolling friction. The driving spindles are protected against fouling by bellows. Additionally, the arms are supported by two or four strong guide columns to provide high transversal stiffness.
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The product line inspekt table 5kN - 50kN and inspekt table 5kN - 20kN was developed for applications like inspection of incoming goods, the testing of materials and component parts. The universal testing machines of the inspekt table - series are known by its particularly favourable price-performance ratio.
To the control unit of the testing machine a second load cell or an one range strain gauge can be attached alternatively. Simple tests are also possible without PC in stand alone mode.
The universal testing machines of inspekt table series can be offered as table model and also as standing version model (accessories: in the height adjustable).
A post and/or a re-equipment to the respectively different type of model is easily possible.
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The universal testing machine inspekt mini 3kN and Inspekt S 5kN are available with load frames of 3 kN and 5 kN. The frame arms are driven by DC motor via a play-free pre-stressed ball race spindle.
The driving spindle is protected against fouling by bellows. Optionally, the speed range can be extended up to 2,000 mm/min and the arm lift can be extended to 1,100 mm.
The a spindle test machine of the series of Inspekt mini were developed for attempts with small loads. They are used preferentially into electronics, medicine, textile and automotiv industry.
The testing machine Inspekt S is used for the examination by foam materials and padding in the furniture industry.
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This kind of machine is mainly suitable to measure and test the mechanics properties of metal, rubber, plastic and other materials. Equipped with EDC digital controller (made in Germany) and high precision load cell (made in Japan), the whole system has high liability and stability. It benefits and absorbs clients in all aspects. It is widely used in machinery, metallurgy, aviation& space flight, building, transportation, vessel, ceramic, vehicle, medical, electronic and other industries.
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Allround-Line
For optimum harmonization with the requirements of your test, the Allround-Line offers a variety of load frames, e.g. table-top or floor machines, with different maximum forces up to 250 kN, various heights and widths, or even with a second test area. And, of course, accessories like safety shields, temperature chambers, and further test equipment are also available in a wide range to meet your particular needs.
The test machines from the Allround-Line can also be operated with or without a PC as desired. The operation with standard PCs (no additional card necessary) and the test software testXpert® offers you the highest operating comfort, efficient data analysis and statistics, and performant networking functionality.
The test machines are all equipped with our proprietary electronics console testControl.
Advantages:
Mechanics, electronics and software as a modular system for customization with our add-ons
Crossheads with uniform mechanical interfaces for shorter re-equipment times, ideal when alternating test types
High crosshead travel and a wide test area
Robust and sturdy industrial drive system
Wide range of test equipment available for a large spectrum of applications
Ergonomic working in a seated or standing position |
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Model: TS5504, TS5105
Capacity: 50kN, 100kN
Features:
1. Adopt SANS up-to-date WS-3000 measure and control system with embedded technology
2. Touch screen permits extremely simple operation
3. The most advanced transducer greatly improves stability of force accuracy; no need for recalibration within 3 years
4. Applying multiple communication technology including USB,wireless remote control and so on
5. Adjusting operation height according to requirements
6. Adopt three-level synchronous pulleys for speed-down, ensuring high-efficiency driving and power saving
7. Unique design of driving structure prolongs the life of synchronous belt
8. T-Slots in profile of both columns for simple mounting of other accessories
9. Other grips can be fixed easily on tension grips while there is no need to remove tension grips
10. New-style pneumatic grips provides reliable clamping and easy-to-operate |
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- Controls can be supplied to suit customer requirements.
- 2 or 4 Column Options.
- Height of machine to suit specific requirements.
- Available in Compression or Tension modes.
- Can be supplied for load simulation applications.
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According to DIN 53316 standard, a circular test piece of the elastomer to be tested is traversed under constant contact pressure and at a constant speed through a defined abrasion distance across an abrasive cloth attached to the surface of a rotating cylinder and the loss in mass is determined.
The abrasive grade of the cloth is determined by the same procedure as the loss in mass of the standard elastomer and is required to lie within a specified range of values .
The loss in mass of the elastomer under test converted to volume loss from its calculated density , and the volume loss then referred to a specific nominal abrasive grade .
Features:
- Meets DIN 53516 Standard
- Special Specimen Holder - Anti
- Friction Linear Bushing for Dead Weight Pan
- Adjustable Length of Abrasion
- Abraded Material Collection Tray
- Step & Continue Mode for Drum Motion
- Easy to Operation & Maintenance
- Very Low Cost
Application:
For Rubber Industries.
SANTAM SAT -500 Abrasion Tester used to determine resistance of elastomers under frictional forces .
Relative velocity between two contacted surfaces create frictional forces which caused volumetric loss of the weak surface .
Materials such as rubbers in work (tires, drive belts, shoe soles and heels) contact with solid materials and abrasion will be occurred .
Abrasion continuation is a failure problem and it should be considered in design and production. Abrasion Test based on DIN 53316 is a good criterion to evaluate the resistance of rubber due to frictional wearing . |
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The TABER Oscillating Abrasion Tester – Model 6100 is best known as an “oscillating sand tester” and is used to measure the resistance of a material to surface abrasion and scratching. It’s primary application is for transparent materials and coatings utilized in windows and lenses, but it can also be used to evaluate organic coatings, plastics, metals and other materials.
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Electro-hydraulically driven Weld Seam Testing Machine, Model 138
A testing machine made to the demand of several customers, to determine the properties of weld seams of Tailored Blanks. These are sheets "made-to-measure" enabling the production of components with optimum weight and function used to a great extent in the manufacture of automobiles to reduce weight. The high-strength metal sheets used require a high punch force for the deep-drawing test. The weld seam testing machine is a special version of our Universal Sheet Metal Testing Machine, Model 142-20, and is provided with a drawing force of max. 200 kN. The four-column frame with integrated test tool enables the test of sheets up to 300 mm wide. The infinitely variable blank holder force can be read on a pressure gauge whilst the deep-drawing index and the required drawing force are displayed digitally. The sensitivity of the integrated crack detector can be adjusted to the sheet metal quality by way of a potentiometer. After specimen failure the machine returns automatically to its initial position. To evaluate and store the measured data, it is possible to connect the machine to a PC using the corresponding interfaces. The Windows based software calculates and displays the measured values from the ERICHSEN cupping test, e. g. index E, elongation at rupture E in %, tensile strength E, n-value E. Furthermore the force-displacement diagram is recorded. Several tests can be shown in a chart. |
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(a.k.a the Klaxon Test Machine)
The latex rubber stability test machine / apparatus tests the mechanical stability of concentrated natural and synthetic latex rubber when subjected to high speed mechanical stirring or mechanical shear.
Stirring is applied to the latex rubber at a constant of 14,000 rpm until the end point, or latex instability is reached.
The approach to the end point is usually indicated by a drop in meniscus of the latex, loss of turbulence and a change in the sound of stirring action.
The end point is determined by the first appearance of small pieces of coagulated rubber.
This end point is confirmed by the presence of an increased amount of coagulated rubber after 15 seconds additional rotation.
The end point in this case is the presence of approximately 1% of coagulum based on total solids.
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Simple hand-operated Sheet Metal Testing Machine, Model 100
Recommended for use in factories and workshops where a low rate of metal forming is carried out on thin material. As a useful accessory, an attachable microscope with illumination is available making the detection of the cracks much easier. The blank holder force of 10 kN conforming to the standards, is applied by means of saucer springs. The deep-drawing index is displayed on an electro-mechanic pulse counter with a resolution of 0.1 mm. |
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Features:
- High Accuracy and Repeatability
- Computer Control and Enhanced Software
- Easy toUse & Manitenance
- Wide Range of Materials Testing
- Enhanced Report
- Modular Design
- Interchangeable Load Cells, Grips and Fixtures
Application:
SANTAM Universal Testing Machine is used for industrial quality control laboratories and research centers. The machine is able to test the mechanical properties of a wide range of the materials such as:
Metals, Casting, Sheet&Foils, Plastics, Welding, Bars&Belts, Adhesives, Ceramics, Wire&Cable, Graphits, Composites, Tube&Pipe.
Timber Rubber Automobile Components:
Tension, Shear, Ring Stiffness, Compression, Flexure, Bending, Foam Hardness, Stiffness, Creep, Peel, Buckling, Relaxation.
STM Materials Testing Machines:
STM Series Materials Testing Machine is designed to test the materials easily and accurately with Low Cost. Advanced technology and high quality engineering enables the operator to test the materials quickly with full reliability.
STM Machines are designed for high capacity of Materials Testing applications.
The machines has powerful software (STM Controller) which is able to control the crosshead and to indicate the instrument. All Test procedures such az Specimen input parameter,Test method,Test report, Control of load frame movement and indication of measurement instruments are carried out by software. |
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Universal Sheet Metal Testing Machine for Research, Development and
In-process Testing, Model 146-60/100
The special feature of this testing machines is the increased drawing speed of the drawing punch which, in addition to the normal drawing speed range of 0 - 1,200 mm/min can be adjusted, in an infinitely variable manner and independent of load, up to 3,000 mm/min. This is achieved by using a separate oil circuit, fed by a pump with high volumetric displacement. Contrary to the high speed attachment based on a nitrogen accumulator, here a constant drawing speed behaviour is guaranteed over the total displacement of 150 mm. As to the technical design and the options available, including PC control and proportional valve technique, this machines are similar to Models 145. The basic version of the machines includes an oil/water cooling and have a power consumption of 45 kW. |
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Bulge/FLC Tester, Model 161
It is possible to test specimens up to a size of 400 x 650 mm when conducting the hydraulic deep-drawing test with the Bulge/FLC tester: In addition to the actual hydraulic forming process the construction of this machine also allows the use of ball punches with a diameter up to 200 mm. The maximum drawing force is 1,000 kN. To guarantee an exact reading of the required drawing force even in case of lower forces, they are divided in two measuring ranges. At specimen failure the test can be stopped both manually or automatically. The capture and the evaluation of the measuring points on the surface of the dome can be effected by an optical measuring device during the drawing process. In the basic version the height of the bulge is detected by means of a measuring probe placed on top, the maximum path measured being 100 mm, and displayed digitally.
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Stone Hammer Blow Testing Instrument acc. to VDA, MULTI GRIT TESTER 508 MC
A multi-blow test instrument | | |
