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Free-form Geometry Creation
Whether you start with imported geometry or need to create your own geometry, GibbsCAM Production Milling's free-from geometry capabilities provide a powerful means to create and edit geometry for machining. GibbsCAM's graphical user interface infers what operations you want to perform based on the elements selection dramatically streamlining interactions with the system. Auto-chaining eliminates the need to continually stop the work flow to trim and connect geometry.
Graphical Tool Definition
GibbsCAM Production Milling's graphical user interface to define tools shows the user key dimensions to allow easy and error free tooling creation. The system supports a wide variety of predefined tool types as well as user-defined form tools.
Multi-Process Programming
GibbsCAM Production Milling allows you to select geometry once and to apply multiple machining operations, such as a series of rough, semi-rough, finish passes, to it all at one time. The resulting processes are associated to each other as well as the original geometry allowing updates to be easily accommodated.
Knowledge-Based Programming
GibbsCAM Production Milling allows processes (including Multi-Process Processes) and associated tooling to be saved and re-used between programs. A knowledge base library of process/tooling can be developed from a shop's best machining practices improving programming efficiency, program consistency and part quality.
Full 2/2.5-Axis Programming
GibbsCAM Production Milling provides a full range of functionality for defining processes for efficiently machining 2- and 2.5-axis parts from geometry.
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ESPRIT SolidMill Production adds 5-axis machining capability to ESPRIT's milling cycles. Programmers can use multiple fixture offset with local or global work coordinates to machine any part face, using any ESPRIT machining cycle. ESPRIT's 5-axis indexing supports any combination of rotary tables and tilting heads to orient the part, then machines with 2 1/2 and 3-axis operations using one or more ESPRIT cycles.
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SURFCAM CAD/CAM for Aerospace Manufacturing
The Aerospace Industry is poised for unprecedented growth in virtually every segment: Commercial, General Aviation, Military, and Space. The known impediment, however, is the industry’s struggle to improve quality, reduce costs and speed time to market at the same time.
It is common wisdom that any improvement to one area seem to come at the expense of the other. SURFCAM Powered by TrueMill® overcomes this maxim -- the effect of using SURFCAM Powered by TrueMill actually improves quality, reduces costs and dramatically increases time to market by enabling striking gains in productivity – simultaneously!
The milling toolpaths created by SURFCAM Powered by TrueMill are highly effective on the harder metals most frequently used in Aerospace and Defense – titanium, Inconel and aluminum among others. In many cases, machining speed doubles or even triples with the patented TrueMill technology. At the same time, quality increases and costs are lowered.
SURFCAM Powered by TrueMill can be a significant factor in empowering Aerospace industry companies to meet the compressed time schedules, reduced costs and increased product complexity required in today’s challenging global market.
Among other features, SURFCAM Velocity offers: TrueMill® High Speed Roughing, 5-Axis Swarf, 4-Axis Spiral, 5-Axis Functionality, and Control for all scenarios.
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SURFCAM CAD/CAM for Automotive Manufacturing
The automotive industry is in a state of flux and has been greatly affected by globalization, economic factors and ever-changing lifestyle choices. Consumers worldwide have more vehicle choices than ever, putting pressure on vehicle manufacturers to deliver quality automobiles as efficiently as possible.
While Cad/Cam software may not affect a consumer’s choice between a sedan or a SUV, the effect of a highly cost-efficient Cad/Cam solution can greatly increase production productivity, quality and speed to market. Surfware’s SURFCAM Cad/Cam software Powered by TrueMill® is the indisputable leader in providing cost-effective automotive industry solutions that increase quality, and double or in some cases triple production productivity.
SURFCAM Powered by TrueMill is ideal for “lean” manufacturing solutions, allowing automotive industry manufacturers to improve the accuracy and efficiency of production and assembly line processes and optimize the use of parts and labor. The innovation and efficiency required by the automotive industry is achieved by the innovation, time-savings and cost-savings made possible by SURFCAM.
Among other features, SURFCAM Velocity offers: 5-Axis Porting, TrueMill® High Speed Milling, and Advanced Finishing.
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Turning and milling: hyperMILL® millTURN is the mill/turn module for the powerful hyperMILL® CAM software. It is fully integrated with one user interface for all milling and turning operations. For complete machining, this single CAM solution allows easy programming of milling and turning cycles in one setup on the mill/turn machine. Because of the mill/turn module’s complete integration, the tool database, stock tracking and collision check functions and the postprocessors can be freely combined for all milling and turning operations.
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VX Machinist provides a complete overview of the entire manufacturing process associated with a product design. The included CAM modules are not 3rd party solutions or external modules; they are seamlessly integrated with the hybrid modeling kernel and take full advantage of its characteristics. QuickMill offers dramatic speed and tool path improvements for mold and die machining applications - yet has exceptional ease of use to minimize training and support. VX supports a full range of material handling and cutting techniques to allow complex milling in 3D. The 2 Axis milling Tactic provides a rich set of tool paths for rough stock removal and surface finishing. It also provides the means for the operator to make holes or cut access holes with drills or mill tools. 3 Axis milling provides several families of tool paths based on different algorithms for positioning the tool. Because of VX's ability to maintain complete associativity and synchronization with the 3D product model the manufacturing information can be updated directly from the design data. Process definition and NC programming can begin sooner and design changes are much easier to accommodate. The result is increased productivity and improved quality.
Features and benefits:
VX QuickMilling
Hybrid solid and surfaces modeling kernel.
Entry level solid and surface modeling.
Powerful layout, drafting and detailing.
Model healing.
Industry standard CAD formats support.
2½ and 3 axis milling.
Automatic hole making.
Machine works verification.
ASCII CL or G-code output.
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Machine Complex Free-Form Shapes with Ease
ESPRIT's NURBS-based machining engine handles fabricating difficult free-form shapes with ease. Specifically designed to address the 3D challenges in the mold, die, and toolmaking markets, ESPRIT provides you with a powerful set of tools and machining cycles for free-form roughing, Z-level machining, finishing, and re-machining in 3-axis or 5-axis.
5-axis Free-Form Machining
Machining complex 3D parts in a single setup is easy with the powerful ESPRIT CAM system. ESPRIT streamlines programming and provides dynamic onscreen program verification, eliminating the need for expensive machine-tool dry runs. For 5-axis finishing, ESPRIT gives you a full range of options, including planar, normal, transitional, parametric, and offset styles. Program your 3D 5-axis machine cycles with ESPRIT and benefit from the superior surface quality, part accuracy, and material removal rates provided by today's multi-axis machine tools.
High-Speed Machining
ESPRIT's high-speed machining (HSM) functionality is built into all its machining cycles allowing you to cut hardened materials in minimal time while maintaining constant loads on cutting tools utilizing the smooth, continuous movements so critical in 3D HSM. Your choices include sharp corner smoothing, loop-style bridge movements, ramp and helical entry into material, spiral-style cutting with constant overlaps, tangency entry, and constant Z-level cutting. HSM optimization for NURBS, spline-curve and arc-optimized G-code output is built into ESPRIT's universal post processor.
Z-Level Machining
ESPRIT's Z-level machining cycle automatically maintains constant loads on cutting tools for smooth, continuous high-speed toolpaths. When creating a Z-level finishing operation you have the option to machine the entire part or selectively machine only vertical or horizontal areas. When machining the entire part you can choose to cut the vertical and horizontal areas with different tools and use both roughing and finishing options.
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For modern dental engineering: The hyperDENT® CAM software is a completely automated programming system. It has been specially developed for the needs of dental laboratories and dental technicians. From the automatic user interface and the undercut detection to the modern 5axis milling strategies, hyperDENT® provides innovative functions for constructing bridges simply, efficiently and precisely. The collision-free machining, even of undercuts, and the machining simulation ensure a high level of process reliability.
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The Alibre CAM family of machining products is built on technology that is in production at thousands of locations worldwide. From simple 2 ½-axis to full 5-axis indexed milling, Alibre CAM will help you make parts, fast.
Fully integrated with our Alibre Design family of 3D design products, you get a fully associative parametric CAD/CAM system for 1/5 the price of competing systems, making Alibre CAM far and away the best value in the CAD/CAM industry.
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CADDS 5 Manufacturing Option
A must for any MCAD suite is the ability to manufacture a design with ease. PTC offers powerful manufacturing capabilities to complement the CADDS 5 Modeling Foundation. CADDS 5 Manufacturing Option provides a single, associative manufacturing solution for all 2-axis through to 5-axis milling and turning operations. You can optimize your toolpaths to machine products faster and more accurately. CADDS 5 Manufacturing Option helps you save time and optimize your manufacturing tooling design and machining processes.
Benefits
- Ensure high levels of accuracy and adherence to design specifications with integrated design and manufacturing capabilities. You can easily transform design data into high quality tools, parts, and assemblies in less time
- Provides fast, accurate machining of complex part geometry typical of aerospace, automotive, and turbo-machinery applications
- Save substantial NC programming time by reusing proven manufacturing methods which optimize toolpaths and reduce machine set-ups
- Machine different parts from the same assembly simultaneously with multiple manufacturing engineers
- Leverage the integration with GPOST for a complete post-processing environment
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FeatureCAM, developed by Delcam, is a suite of CAD/CAM software which combines cutting edge technology with ease of use.
FeatureCAM automates machining and minimizes programming times for parts on mills, lathes and wire EDM.
What makes FeatureCAM different?
Feature-Based Technology to Streamline Programming
With FeatureCAM, you:
- Draw or import your part
- Identify part components as features (holes, pockets, surface milling, etc.)
- Click simulation
- You are done! NC Code is generated!
Knowledge-Based Technology to Increase Productivity
FeatureCAM automatically:
- Selects Tools
- Calculates Feeds and Speeds, including Stepovers and Depth of Cut
- Determines Roughing and Finishing Operations
- Generates Toolpaths and NC Code
- You can change any of the automatically selected machining suggestions.
Added Value at No Additional Charge
FeatureCAM includes:
- Shared Network Databases for Tools and Feeds and Speeds
- Post Processor Library with 350+ Posts, with the Ability to
Create Custom Posts or Edit Existing Posts
- Feed Rate Optimization
- Application Programming Interface (API) for Macro
Creation and Program Customizations
- Job Quoting Tools
- Integrated 3D Simulation Package
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An innovative and affordable way to plan, detail, simulate and optimize your machining activities, to build better products faster using reliable and proven technology.
The power of CATIA Machining allows you to move directly from innovative design to manufacturing. By optimizing the workload of your machine tools, your business works faster, smarter, and more cost-effectively.
CATIA Machining applications allow you to:
- Manufacture and simulate in a single integrated environment
- Work with a single CAM system to cover a wide set of machining applications
- Capture corporate process knowledge to capitalize on your best practices
- Achieve a high level of automation and standardization
- Increase the efficiency of your machining tools
This CAD/CAM combination enables NC programmers, engineering and manufacturing teams to collaborate and share knowledge in an integrated environment.
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