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GibbsCAM MTM (Multi-Task Machining) was specifically designed to address the CNC programming requirements of multi-task machine tools, providing powerful programming tools that are easy to learn and use with the ultimate in flexibility and configurability. Machining processes are easily defined with GibbsCAM's intuitive graphical user interface that provides seamless access to both turning and milling capabilities. And GibbsCAM's associativity allows operations to be updated easily when modifications are made. Factory-supplied post processors output multi-flow NC code complete with utility operations and sync codes.
Machine-Specific Setup
Multi-task machine tools represent some of the most diverse machine tool configurations available today. With GibbsCAM MTM, your machine tool's specific configuration is captured by GibbsCAM's factory-supplied settings so that you are accurately programming all its capabilities. This way you can be sure that you are taking full advantage of your machine tool for maximum productivity.
Multiple Turrets/Spindles
Today's multi-task machine tools incorporate a wide variety of spindle and turret combinations with no end in sight. A two spindle, two turret configuration is fairly common with machines with more than two spindles or turrets becoming more and more common. GibbsCAM MTM supports an unlimited number of turrets and spindles allowing you to keep pace with advances in multi-task machines.
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PartMaker applies a Patented "divide and conquer" programming strategy to simplify the programming of Multi-Axis Turn-Mill Centers with live-tooling. The software helps the operator break a complicated part surface into a set of planes or faces. Machining tasks, such as turning, plane milling and cylinder milling are carried out separately for each face in an intuitive manner.
Visual programming assures quicker learning and easier use. PartMaker supports most Turn-Mill centers currently available including models from manufacturers such as Hardinge, Mazak, Mori-Seiki, Eurotech, Hitachi Seiki, Nakamura, Miyano, Okuma and others.
PartMaker/Turn-Mill performs a full set of lathe operations: facing, turning, grooving and threading. Operations being performed simultaneously by seperate turrets or on separate spindles can easily be synchronized by just pointing clicking. PartMaker generates edit-free G-code programs with "Wait" or "Sync" codes automatically inserted. Index Milling/Drilling on the end of the part and on the outside diameter are included among the product's standard components.
Additional Milling capabilities of the software can be ranked in the order of sophistication as following: Polar Milling with X Tool, Polar Milling with Z Tool and XZC Continuous Milling on a Cylindrical surface. Another option is XYZC Milling for machines equipped with the Y-axis.
PartMaker allows you to take full advantage of the full range of your machines capabilities. PartMaker will save you money by decreasing both programming and cycle times. It will also let you program more complex parts than you could without it.
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ESPRIT SolidMillTurn® CAM Software
Multitasking Efficiency
Multitasking machine tools with mill, turn, and drill capabilities are increasingly popular in metalworking today. These sophisticated machines allow manufacturers to perform simultaneous milling and turning operations, on the front and back of a part, in a single setup. Mill-turn machines represent an enormous potential for profitability, but possess inherent programming challenges due to their complexity. The right CAM system is a key factor for success in the mill-turn equation. It’s a critical choice that determines the ultimate productivity of your machine investment.
Pre-packaged Software Solution
ESPRIT delivers a fresh, out-of-the-box approach to solving the issues that arise with programming complex multitasking machines, such a post processor writing and machine definition. Imagine programming your multitasking machine with a complete, pre-configured solution— developed in cooperation with the machine tool builders and tested extensively at the factory level. ESPRIT’s mill-turn prowess is the ultimate result of a collaboration with machine builders and DP’s focused software development for this specific class of machine tools. Trust ESPRIT to unlock the potential of your multitasking machine.
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Full 2-Axis Programming
GibbsCAM Production Turning provides a full range of functionality for defining processes for efficiently machining 2-axis parts from wireframe geometry.
Graphical Tool Definition
GibbsCAM Production Turning's graphical user interface to define tools shows the user key dimensions to allow easy and error free tooling creation. The system supports wide variety of predefined tool types as well as user-defined form tools.
Start/End Point Control
With GibbsCAM Production Turning you have complete control over where you initially position the tool to start machining to where you finish machining. Approach extensions are automatically generated if the tool is started off the machined profile.
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"For Mid/High Range CNC Automatic Lathes User..."
This will powerfully support your advanced machining data programming.
Star CAM System
• Comfortable, easy-to-learn and easy-to-use.
Closely follows the Windows GUI standard
It is simply operated in dialogic operation. Easy machining setteing, such as machining path pattern, and approach, return.
Data base utilization/
ISO/ANSI tool, and automatic lathes, tool material property data base loading(cutting condition etc.)
• Simulation (Verification)
Dynamic Visualization/
The real cut simulation by 3 dimensional models
Interference check functional loading (a tool / tip holder / cut material)
The tool path calculation of real time/
A tool path calculation of in accelerated by the high-speed operation.
• A convenient data input and output
Reads any all major CAD data files/
IGES, SAT, DXF, SolidWorks, Solid Edge etc
Data Output/
The optimum NC code for a star's machine
The machining sheet to Excel
• Simple 2D and 3D CAD function
2-dimensional-CAD and 3-dimensional-CAD function
• Knowledge Base Machining
Libraries for your tools and processes
Databases for your materials, speeds and feeds
Customize is possible at VBA usage
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FeatureTURN
FeatureTURN includes the following features for part creation.
- Holes - You can create a variety of hole types aligned with the part's Z-axis. Simply enter hole dimensions to create any common hole type including counter-sink, counter-bore, reamed or tapped.
- Facing Feature - To face off the part, you simply enter the cut thickness and two diameter values.
- OD Turning Feature - You can create outer turning features from any two-dimensional geometry or curves. Round tool roughing is supported and you have precise control of entry and exit.
- ID Boring Feature - Bores are created from simple two-dimensional geometry or curves.
- Groove Feature - OD, ID and face grooves are created from curves or by entering dimensions that describe the groove's shape.
- Thread Feature - Both OD and ID threading features can easily be created from dimensional data. Tapered threads are supported and relief grooves can be conveniently generated within the thread feature. 2006 You can also thread along a form shape.
- Cutoff Feature - Cutoff feature includes optional chamfer and part catcher control.
- Bar feed feature - FeatureTURN provides support for both bar feeders and bar pullers..
- Sub-spindle Feature - FeatureTURN supports machines with sub-spindles.
FeatureTURN/MILL
FeatureTURN/MILL is an extension of FeatureTURN and incorporates both FeatureTURN and FeatureMILL2.5D With FeatureTURN/MILL, turning features and milling features can be conveniently ordered together in a single setup.
FeatureTURN/MILL provides several capabilities, including:
- Support for lathes with C and Y axis milling capabilities and sub-spindles.
- Drilling or milling features can be positioned on the face or on the OD of the part, and are easily programmed with the FeatureTURN/MILL feature wizard.
- FeatureTURN/MILL contains all the milling features of FeatureMILL2.5D, including holes, slots, pockets, grooves, sides and patterns.
- Milling features can be created on the OD and then wrapped around the lathe's Z-axis. This process takes the Y moves of a milling feature and translates them into C-axis rotations.
- Simulations accurately reflect the rotation of the part during machining so that you can verify precise toolpaths on your computer.
- Polar interpolation can be performed by FeatureTURN/MILL or by the control.
- FeatureTURN/MILL includes the same post processing capabilities as FeatureMILL2.5D and FeatureTURN. You simply create your features and let FeatureTURN/MILL take care of the NC code details.
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Production Machining
SURFCAM Velocity gives the production manufacturer incredible functionality
Among other features, SURFCAM Velocity offers: TrueMill® High Speed Milling, 4/5 Axis Indexing, Function-Specific Operations, and Milling/Turning
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PartMaker CAM Software for CNC Lathes uses visual representation of turning operations and cutting tool parameters to assure quicker learning. The task of lathe programming is made so simple that even novices can produce good programs in a matter of minutes. Once the desired operation is selected, a graphical representation of the tool motion and material removal is shown.
With every new selection, the picture changes to show exactly how the operation will be performed. The parameters of each operation, such as finish allowances, depth of cut and clearances, are clearly displayed on the picture making entry of these parameters very easy
Key Features
Pictoral explanation simplifies parameter entry
Context sensitive help on hand
Tools Data Base stores inserts' and holders' parameters
Tool paths for turning, contouring, threading and grooving are calculated and displayed
Automatic undercuts detection
User defined hole making cycles support drilling, tapping and reaming
Materials library information files easily modified to meet shop practices
Optimum feeds, speeds, gear ranges and cycle times automatically applied
Allows easy change between machine specific canned cycle and "long hand" G-code output
3D Solid Modeling Verifier simulates machining and material removal
Bi-directional DXF interface allows data exchange with CAD systems
Post Processor Library contains sample Post Configuration Files to support a vast array of machine types an controls
Configurable Post Processor utility allows for easy customization of machines hardware features such as bar feeders, pullers and other machine specific programmable features
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SPRIT SolidTurn® CAM Software
Full Programming for Traditional and Multi-axis Turning
Traditional turning centers are being rapidly supplemented by multi-axis machines with the ability to produce complex parts unattended. Whether you are looking for a CAM system to automate your traditional turning "from roughing and grooving to threading and finishing" for faster, more accurate results, or to maximize your multi-axis machine tool investment, ESPRIT is the right CAM choice.
Swiss-style Machine Programming
Program your multi-axis Swiss-style turning centers with ESPRIT and realize their potential for single set-up, versatile, accurate, unattended machining. ESPRIT accommodates the special demands of your Swiss machines and makes it easy to create programs that take full advantage of Swiss-style capabilities with comprehensive tool path creation, simulation, collision detection, and accurate G-code generation. ESPRIT provides factory-certified programming solutions for Swiss-style machines from the leading builders including: Citizen, Star, and Tsugami.
Multi-Turret, Multi-Spindle Production Turning
Gain full control over your production turning with ESPRIT’s program synchronization, dynamic simulation, and accurate collision detection. You’ll be empowered to work simultaneously on the front and/or back of the work piece with one, two or more cutting tools.
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PartMaker applies a Patented "divide and conquer" programming strategy to simplify the programming of CNC Swiss-Type Lathes. The software helps the operator break a complicated part surface into a set of planes or faces. Machining tasks, such as turning, plane milling and cylinder milling are carried out separately for each face in an intuitive manner.
A patented visual programming approach assures quicker learning and ease of use. PartMaker supports virtually all CNC Swiss-type lathe models on the market including machines from Citizen, Star, Tornos, Tsugami and others. To learn more about specific machines supported, please see the compatibility chart below or visit our Gallery of Parts.
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T-holder
TaeguTec has improved upon its own ISO compliant T-holder style clamping system to provide enhanced stability and clamping forces due to its improved mounting an clamping system design. TaeguTec has changed the shape of the clamp to prevent unexpected breakages and it has increased the shim size to stabilise insert mounting. These new measures provide exceptional tool life.
The T-holder will replace many kinds of conventional clamping holders, such as lever lock and multi lock clamping system. Many types of insert can be mounted upon the T-holder as opposed to using conventional holders.
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Rated the best collet chuck on the market.
- Balanced to 18,000 RPM @ G2.5
- 0.0001" runout from shank to collet pocket.
- Inspection report included with each holder detailing accuracy and balance.
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High accuracy toolholder featuring one action double clamping , with strong and positive clamping , with strong and positive clamping power requiring few parts
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Choose from a variety of toolholders, boring bars, cartridges, or modular systems to maximize lathe productivity.
Cartridges
Available in large range of lead angle geometries and various insert styles. Completely interchangeable in any bar, head, or tooling block manufactured to ANSI or ISO standards
Interchangeable Head Boring System
Composite, De-Vibrator, and Tunable bars perfect for machining at extended lengths without chatter, increased metal removal rates, and high precision.
KM Micro
Versatile, economical, and quick, this system is Kennametal proprietary, and it can be used to hold the conventional turning, threading, and grooving inserts. Available in shank sizes 16mm and below.
Kendex (for ID and OD machining)
Top clamp and MTS: These two systems provide the optimum pressure and additional chip wear protection for Kendex inserts.
Kenloc Combination Toolholder (for ID and OD machining)
The widely used combination holder with top clamp and pin has the largest range of sizes for all your Kenloc insert applications.
Screw On (for ID and OD machining)
Ideal for profiling and small part applications, these holders are popular for their precision, wide range of lead angles, and performance
Top Notch Turning (for ID and OD machining)
Robustness is the key: This system has been specifically engineered for cast iron machining applications.
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Toolholders
Improved Performance
. Greater Stability - allows higher feed rates without vibration
. Greater Accuracy - reliable clamping helps maintain close tolerances
. More Secure - new clamp feature grips the insert in two directions downward and back to pocket wall
. Easy Change Out - only one key required to change inserts
. Tolerances - less scrap with reduced measuring cuts required
. Flexibility - reduce inventory stock with total interchangeability of clamps and shims
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The BPTF rotary index linear tables permit any type of milling and turning operation:
» Lathe bed of up to 4500mm diameter and 102Kw power.
» Continuously revolving rotary tables, 360,000 positions.
» Highly resistant tables with positioning precision.
» Rotation and hydrostatic linear displacement.
» Double tandem drive configuration.
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The TRT series.
The TRT (Turning Rotary Table) series is designed for vertical lathes and gantry type machines for milling and boring. Within the range, the design can be adapted according to each application and can be delivered either as an integrated axis, stand alone variation or as a sliding unit. For positioning and milling, an excellent quality of control is reached through the master-slave configuration. Also available are linear axes specially constructed and perfectly adapted to individual applications.
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Rotary table for turning, milling, indexing
Application fields
Aerospace, Aircraft, Commercial vehicles, Energy, General mechanical machining, Heavy duty machines, Naval, Oil, Wind generators
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