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Our offer includes gas, tilting bath furnaces, BTG type, and shaft and bath furnaces, GRD type, assigned for melting and holding of liquid aluminium and its alloys at maximal temperature up to 1100°C. We also offer electric bath furnaces, PWE and EZS type, assigned for holding of liquid aluminium alloys at maximal temperature up to 900oC , measured in the furnace chamber. They are adapted to run with permanent mould casting machines and injection moulding machines and provide high production capacity and quality.
Purpose
* aluminium melting
* holding of liquid aluminium
Heating system
* electric (resistance)
* gas
Charge weight:
* from 300 to 8000 kg of aluminium alloys
MMaximal temperature in the heating chamber
* up to 1100°C for BTG and GRD gas furnaces
* up to 900°C for EZS i PWE electric furnaces
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· Use : fixed crucible furnace for melting or holding the melted state of nonferrous metals.
· Construction : access to crucible from top, manual cover closing.
· Insulation : multilayer insulation with refractory bricks.
· Electricity : 3 x 400V, 50Hz.
· Heating : electrical coil resistors around crucible. Resistors mounted on ceramic tubes.
· Regulation : 1 thermocouple and a PID termperature controller.
· Documentation : certification CE and operating instructions in English.
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We belong to the greatest producers of furnaces for melting of non-ferrous metals in Poland. According to the customer’s needs, we offer stationary and tilting crucible furnaces.
Purpose
* Melting of non-ferrous metals
* Holding up of non-ferrous metals and their alloys.
Type of charge
* aluminium, copper, silver, zinc, tin and others
Heating system
* electric
* gas
* furnace oil
Charge weight:
* up to 1200 kg. for copper alloys
* up to 1000 kg for aluminium alloys
Max. temperature in the crucible
* up to 1450 °C for copper alloys
* up to 1250 °C for aluminium alloys
Additional option:
* recuperation system enabling partial heat recovery from waste gases escaping to the chimney
* temperature measurement system in the crucible ,
* power regulating system with continuous output,
* weekly programmable,
* work time-meter,
* energy consumption counter
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· Use : portable crucible furnace for melting or holding the melted state of nonferrous metals.
· Construction : access to crucible from top, easily handling cover. Safety switch for cover opening, directly mounted at the manipulation height.
· Insulation : multilayer insulation with refractory bricks and rock wool.
· Electricity : 230V, 50Hz.
· Heating : silicon carbide heaters on 2 sides.
· Regulation : 1 thermocouple with digital display PID temperature controller. Analogue display of voltage and amperes. Heating zone selector.
· Documentation : certification CE and operating instructions in English.
· Delivered with : 1 crucible.
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· Defination : Tilting crucible furnace for melting and casting non ferrous metals.
· Construction : Access to crucible from top, manual cover closing. Tilting by hydraulic jacks.
· Insulation : multilayer insulation with refractory bricks.
· Electricity : 3x400V, 50Hz.
· Heating : electrical coil resistors around crucible. Resistors mounted on ceramic tubes.
· Regulation : 1 thermocouple. Axron PID temperature controller.
· Documentation : certification CE and operating instructions in English.
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Melting furnaces
Our offer includes the furnaces for melting and holding of liquid non-ferrous metals and its alloys: aluminium, copper, silver, zinc, tin and others. According to the customer needs, we can offer crucible, bath, electric (resistance),gas and oil ,stationary and tilting furnaces. We also equipt the casting houses with the units for refining and modification of cast alloys. The cooperation with Foundry Institute in Cracow allows us to improve our plants in respect to design and technology
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· Use : mobile crucible furnace for melting or maintaining melted state of non-ferrous metals.
· Construction : access to crucible from top, manual cover closing.
· Insulation : multilayer insulation with double thickness of ceramic fibre.
· Electricity : 230V, 50Hz.
· Heating : Kanthal type heating elements around crucible in refractory material with high alumina content.
· Regulation : 1 thermocouple and a PID termperature controller.
· Documentation : certification CE and operating instructions in English.
· Delivered with : crucible handling tongs, crucible with pouring lip.
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Melting and casting furnaces tailor-made melting furnaces, tilting or stationary, rectangular or round, with inductive heating or gas firing systems, with adapted charging and casting machines and recuperators or regenerators for high efficiency.
Specific benefits:
tailor-made design
low specific energy consumption
low burn-off losses
low flue gas emissions
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Static furnace Mod. S3 - 220V/Monofase/Trifase Static Furnace Mod. S3 - 380V/Trifase Capacita' crucible: Max 3 Kg. of gold fine Complete of crucible in grafite and clamp Probe of control temperature
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Frequency: 5 kHz Power: 50 kW
Length: 1.260 mm Height: 1.300 mm
Width: 1.160 mm
Tiltable medium frequency melting system for up to 50 kg ferrous and non-ferrous metals. Water cooled. The crucible of silicon carbide is heated up inductively and this way also non-conductive materials can be melted. The generator creating the medium frequency energy is equipped with it's own internal water cooling system.
Product-ID: 7
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Melting Furnace 2550°F (1400°C)
PYRADIA has developed a wide range of melting furnaces either stationary or tilting that can be used for melting non ferrous metals. All our products are designed according to high quality standards.
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Fonditrice to induction with Analogic centrifuge CS1 Vacuum Fonditrice to induction with centrifuge for fusions sottovuoto and in atmosphere of Argon of Gold and Silver, usable also for Platinum - Steel. Capacita' max crucible: 500 g Au? 300 g Ag Dimension maximum cylinder in milimeter: Ø 100 x 120 H Circuit of fusion in MF 40-60 kHz Pump for the empty one from 20 m3 incorporated System of external cooling Control of the temperature to the infrared - at call to immersion Circuit of distribution inert gas (Argon) incorporated entire Arm of centrifugalization with 4 saddlebacks - at call broken
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Key features
Individual furnace designs and layouts for customer specific requirements.
Casing constructions designed for the demanding cast house environment.
Fives Solios full-width door allowing complete access for loading and cleaning operations.
Hydraulic door lifting system for safety, reliability and compact layouts.
Door construction designed to maintain an insulating seal by resisting thermal distortion and using hydraulic clamping.
Long lasting monolithic refractory linings designed for the varying conditions inside the furnace chamber, brick linings are also available.
Static or titling furnace configurations available, tilting systems employ single or double cylinder arrangement depending on the customer’s layout criteria.
Gas or Oil fired heating used in high efficiency regenerative or cold air combustion system options.
Complete integrated exhaust systems using the reliable and responsive Fives Solios barometric pressure control damper.
Door fume extraction systems.
Various inspection port options.
Automated metal bath thermocouple designs preventing operator intervention.
Process control systems for level 1 and 2 status with integration to the clients level 3 systems, all designed by our experienced electrical systems team. Process control designed for PC/PLC based systems with HMI/MMI facilities and SCADA options. Manual overrides can be included where required.
Process control integration with receiving cast house holding furnaces.
Pre-assembled delivery options for reduced installation periods.
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Key features
Individual furnace designs and layouts for customer specific requirements.
Casing constructions designed for the demanding cast house environment.
Fives Solios full-width door employing hydraulic direct lifting system for safety, reliability and compact layouts.
Door construction designed to maintain an insulating seal by resisting thermal distortion and using hydraulic clamping.
Long lasting monolithic refractory linings designed for the varying conditions inside the furnace chamber, brick linings are also available.
Furnaces tilting systems employing a single or double cylinder arrangement depending on the customer’s layout criteria.
Multi-fuel heating methods (Gas, Oil or electrical heating options). Completely automated PLC heating control loops employing –ratio control or thyristor based systems.
Complete integrated exhaust systems using the reliable and responsive Solios Barometric pressure control damper.
Door fume extraction systems.
Various inspection port options.
Practical metal transfer options including: hot metal inlet wells, siphon ports and the Solios transfer door integrated into the main furnace door.
Automated metal bath thermocouple designs preventing operator intervention.
Process control systems for level 1 and 2 status with integration to the clients level 3 systems, all designed by our experienced electrical systems team. Process control designed for PC/PLC based systems with HMI/MMI facilities and SCADA options. Manual overrides can be included where required.
Casting machine process control integration.
Pre-assembled delivery options for reduced installation periods.
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Our melting furnaces have proven to provide competitive advantages for our customers in the world most competitive markets.
The melting furnace is where glass is created out of a mix of raw materials containing soda ash and other components. Float glass tanks require special design features to avoid generation of even the smallest defects which would impair the quality of the glass panes. Glass melting furnaces are also the largest energy consumer of the whole float plant.
The characteristics of our melting furnaces are :
A glass quality proven to be second to none,
An excellent heat efficiency and energy recovery,
Life-long operations without degradation of the glass quality or reduction of pull,
A design facilitating their maintenance and hot-repairs.
Advanced glass melting technology with exclusive CGM™ burners (licensed by Linde)
CGM™ is a unique oxy-fuel melting technology which transfers more energy to the batch than any other conventional combustion systems.
Fives Stein has developed a new generation of highly efficient melting furnaces using CGM™ for:
Reduced energy consumption and pollutant emissions
Extended furnace life
Increased capacity
Improved glass quality
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Vertical Shaft Kiln
Application : Clinker, Lime stone, Minerals
Vertical Shaft Kiln technology
Continuous Process
Allowable temperature up to 1500º .
Sub-drive through Vertical Mounted Gear Box.
Sub-divided in to High alumina fire bricks
Heavy duty Rotary Grade
Capacity : 2 - 10 ton per hour
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Integrated, In-line Diffusion System - DCF Series
Integrated, In-line Diffusion System
The new, Integrated, In-line Diffusion System is Despatch's latest addition to the company's photovoltaic product portfolio. The new in-line diffusion systems are designed to consistently deliver highly homogeneous emitters that are critical for creating high efficiency solar cells.
The production of the DCF Systems represents an important advance in the solar cell manufacturing process by integrating the following into one single piece of equipment:
A patent-pending, in-line phosphorus doper that utilizes top and bottom spray technology
An infrared diffusion furnace featuring a patent-pending thermal processing chamber
Critical process technology
The new integrated systems are recognized for superior thermal processing control, improved cost of ownership, value-added feature sets and ease of maintenance. These special features provide customers with high throughputs and maximum yields.
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25 years of PV experience and 80 years of furnace production experience
ECM's industrial background and its passion for technological-sophisticated thermal applications naturally led ECM to develop monocrystal and polycrystal growth equipments.
Polycrystalline silicon ingot casting furnace
The process for obtaining a polycrystalline silicon ingot requires a high level of technical mastery. This sector, which is still young and is experiencing major growth, needs the support of all specialists at every stage of the wafers manufacturing process.
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Uniform, Repeatable Thermal Processing
Axcelis' Summit XT covers a broad range of advanced thermal processing needs for transistor formation in and beyond the 65nm technology node, including anneals for:
-Ultra shallow junction formation
-Dry oxidation
-Nickel silicide
-Shallow trench isolation (STI) oxides
-Titanium nitride (TiN) densification
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IL-RTS Rapid Thermal Shock
Building off of our successful Rapid Thermal Shock product line, Despatch is now offering a new In-line Rapid Thermal Shock (IL-RTS) tool for solar cell manufacturers. This revolutionary tool features a simple, in-line process that applies a low temperature thermal spike to solar cells, eliminating the need for low-bow paste.
After moving through the firing furnace, wafers enter the IL-RTS and are rapidly cooled to stabilize any thermal stresses.
Following the cooling, wafers are warmed to above the dew point temperature to prevent condensation. The IL-RTS is
designed to be compatible with any firing furnace on the front end, and the exit table accepts cell tester automation equipment for a completely seamless in-line process.
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Lead free:
- yes
PCB size:
- max. 180 x 120 mm
Clearance for assemblies:
- max. 25 mm
Heating controlling:
- microprozessor controlled
Heat distribution:
- Infrared heating element
Solder temperatures:
- 50 - 250 °C
Solder process time:
- ca. 4 - 8 min
Rated power:
- max. 600 W
Features:
- built in automatic air cooling fan
Power requirements:
- 220 VAC / 50Hz
Dimension and weight:
- 300 x 250 x 160mm / ca.18 kg
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SUMMARY:
- Full hot air convection
- 4 Zone control
- PCB width up to 365mm
- Glass Top Design
- Built-inTemperature profile
- WComputer Control
Autotronik BS3020 is a high performance full hot air convection reflow soldering system
with computers control which can handle boards up to 365mm width with less than +/-2 centigrade degree temperatures gradient.
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The use of induction furnaces for heating material that must undergo subsequent deformation by hot pressing, is now a consolidated practice that offers great advantages with respect to traditional heating systems such as gas furnaces, resistance or radiant panels furnaces, etc.
The great advantage in the pressing sector, where the heating process for work material is required continuously, is the total absence of pre and post operation downtimes. Other advantages include rapid reaction times to any temperature variation, rigorous reproducibility of operation parameters, easy automation of the entire line, easy adaptability to the different production needs of presses, hammers, forging machines, etc.
The electrical power required by the induction system depends on production needs, on the temperature, and on the cross-section and the type of material being heated. With regards to this last aspect, we would like to emphasize that furnaces can be built for any metallic material ( ferrous or non ferrous ) and of any cross-section ( circular, squared, tubular, flat, etc. ).
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Frequency: 5 kHz Power: 50 kW
Length: 1.260 mm Height: 1.300 mm
Width: 1.160 mm
Tiltable medium frequency melting system for up to 50 kg ferrous and non-ferrous metals. Water cooled. The crucible of silicon carbide is heated up inductively and this way also non-conductive materials can be melted. The generator creating the medium frequency energy is equipped with it's own internal water cooling system.
Product-ID: 7
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Fonditrice to induction with Analogic centrifuge CS1 Vacuum Fonditrice to induction with centrifuge for fusions sottovuoto and in atmosphere of Argon of Gold and Silver, usable also for Platinum - Steel. Capacita' max crucible: 500 g Au? 300 g Ag Dimension maximum cylinder in milimeter: Ø 100 x 120 H Circuit of fusion in MF 40-60 kHz Pump for the empty one from 20 m3 incorporated System of external cooling Control of the temperature to the infrared - at call to immersion Circuit of distribution inert gas (Argon) incorporated entire Arm of centrifugalization with 4 saddlebacks - at call broken
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Aluminum Solution Heat Treating Furnaces
Metallurgical Processes: Solution Heat Treatment, Aging, Normalizing, Stress Relieving, Annealing
Types Of Products: Automobile Wheels, Pistons, Gas Cylinders, Intake Manifolds, Engine Blocks, Air Frame Components
AFC-Holcroft offers a complete line of furnaces to process aluminum, brass and other nonferrous products. Our capabilities include harden, quench and temper lines, aging furnaces, annealing furnaces, and sand cast removal furnaces.
We designed our systems as complete solutions for today’s ever-increasing demands to produce high-quality, dependable throughput, while maintaining minimal operating cost. We provide total systems as simple as manual loading and unloading into batch equipment, step-continuous, or fully automated continuous units.
"Fast" heat-up
Excellent temperature uniformity
Accelerated furnace to quench time
Direct gas fired, indirect gas fired, or electrically heated
Fully automated "lights out" operation, including water or air quench and continuous aging furnace
Modular design and construction for ease of maintenance and future expansion
Programmable process controls, data acquisition, and part tracking capabilities
Total "turnkey" solutions
Continuous furnace types:
-Mesh Belt
-Roller Hearth
-Pusher Tray
Batch furnace types:
-Car Bottom
-Box Type
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PROPANE FURNACE H4
Unlike the H2 model, it is equipped with 4 burners that can be operated separately and a combustion chamber insulated with ceramic fibre.
Quickly adjustable over a range of working temperatures. Simple ignition, similar to a domestic oven, fed by propane gas. No harmful emissions.
Removable section to facilitate heating bars in the centre. Pressure reduction unit between the tank and the supply tube.
- Anti-flame return valve.
- Thermal device valve.
- Frontal safety screen.
The H4 furnaces comply with the European directives and regulations for the manufacture of MACHINERY.
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Technological leadership
World’s No. 1 for glass melting, conditioning and forming
Innovations serving its customers’ competitiveness
Fives Stein designs and supplies thermal equipment and complete assemblies for float glass production, (air pollution control, melting furnaces, tin baths and annealing lehrs) for patterned glass production, (air pollution control, melting furnaces, rolling machines and annealing lehrs) and for hollow glass production and special glass (melting furnaces and conditioning equipment).
This equipment benefits from the latest developments implemented with the technologies of Belgium Glass Equipment (tin baths, annealing lehrs and rolling machines), BH-F (working ends, forehearths and feeders), Penelectro (electric melting, boosting,..) and Stein Heurtey (melting furnace, annealing lehr, air pollution control).
Strong mobilisation for the environment and safety
Right from the design stage of our installations we integrate the safety aspects and we develop the most efficient solutions in terms of environment and energy saving.
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Direct analysis by Ion Chromatography is attractive for Halogen and Sulfur.
But various material has to be prepared adequately to the aqueous solution. To do this, bomb-absorbing method is often used. Even this method there are issue that abnormal combustion could occurred for polymer and organic solvent sample, and also way of absorbing requires know-how to obtain sufficient result.
Automatic sample combustion AQF -100 is able combustion - Ion chromatography measurement by automatically. This instrument enable low level analysis of Fluorine/Chlorine/Bromine/Iodine/Sulfur of organic, inorganic sample in faster and easier.
By combine of sample combustion and IC, halogen/sulfur analysis of organic and inorganic sample is able more easily than before. It is applicable for various industries like polymer, additives, composite for electronics, coal, cement, etc.
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Smartline Column Oven 4050
Optimally suited for the majority of HPLC applications.
This column oven features heating and active Peltier cooling in the range from 10° below room temperature up to 140°C. Its contact oven design and equilibrating of the mobile phase before the column inlet ensure an even temperature distribution over the entire column for improved separation results. Active column eluate cooling minimizes peak broadening and noise/drift in subsequent detection.
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