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GLS closed aperture, tunnel metal detectors are equipped with digital technology and used for inspecting bulk materials or individually packaged product on belt conveyors, material slides or vibratory conveyors.
GLS metal detection systems detect all ferrous and non-ferrous metals (steel, stainless steel, aluminium etc ), even those which may be contained in the product. If metal is detected a signal is sent to the process controller or the reject unit is activated.
The enclosed type of construction ensures that very high sensitivity is achieved throughout the entire tunnel area. For this reason the GLS range is highly suited to precise applications in the food industry.
The size of the detector is dependent upon application, conveyor belt width and product height.
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VARICON metal detection systems detect all magnetic and non-magnetic metal contaminants (steel, stainless steel, aluminium etc ), even those which may be contained in the product.
The system comprises 4 main components:
• GLS tunnel metal detector
• special conveyor (width of belt from 500 mm)
• “stop-on-detect” control unit
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Conveyor for METAL SHARK metal detectors
Cassel takes great pride in the engineering and manufacturing of their series HQ conveyors to compliment their METAL SHARK metal detectors.
The conveyor's design has been adapted to the special requirements of metal detectors to provide optimum operation.
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Eriez manufactures the broadest range of metal detectors in the industry. Whether looking for small ferrous or nonferrous metal pieces, tramp metal or digger teeth, we can provide you with a metal detector to solve practically every metal contamination problem. Contact us for our assistance in selecting the appropriate metal detector for your application.
Eriez also manufactures a full line of Cabinet X-Ray equipment to meet your full Inspection System needs.
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THS/FB
- Conveyor belt integrated with Metal Detector and ejection system
- Full compliance with HACCP criteria
- Structure and components in stainless steel and food-compatible plastic parts
- All parts completely reversible and modular
- Digitally-adjustable belt speed
- High level of electronic and mechanical reliability
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DMD200 In-line metal detector
DESCRIPTION
In-line metal detector
ADVANTAGES
Automatic continuous self-control
Polished RVS housing (AISI 304) for highest hygiene demands
Simple height regulation
Solid construction
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Metal Detector Conveyors
Loma Conveyor systems are designed to optimise the performance of the Loma IQ3 and IQ3+ metal detector heads. They are engineered and built to be as robust and reliable as the Loma metal detectors that they support.
Application Solutions
Our direct or distributor sales engineers will work with you to ensure the best conveyor system for your requirements - whether you require a system for harsh environments, inclined conveyors, "side" transfer of product or a twin headed metal detector system for foil and non-foil packaging. A range of food-grade belting materials can be specified including Intralox™ plastic modular belting depending upon your requirements.
Fast, efficient rejection
An essential part of any conveyor is an efficient reject mechanism, Loma has a wide selection to suit the needs of your process.
- Stop on Detect Reject
The conveyor simply stops if metal is detected and an alarm is sounded, enabling the operator to simply remove the contaminated product from the production line.
- Air-Blast Reject
Contaminated products are ejected by a concentrated burst of compressed air.
- Pusher Reject
Pneumatically powered pushers divert contaminated product out of the production flow.
- Retracting Band Reject
A section of the conveyor automatically retracts allowing the contaminated product to fall into a bin below the conveyor.
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Thermo Scientific Ramsey Oretronic III Tramp Metal Detector
Tramp metal can stop your operation and the damage it can cause to equipment can be expensive. That's why conscientious operators and owners consider tramp metal detectors to be an essential part of their operation. The Thermo Scientific Ramsey Oretronic III Tramp Metal Detector provides an economical and reliable means to protect expensive crushers, conveyors and other process equipment from damage by tramp metal.
Product Detail
Because there's nothing cheap about tramp metal.
The Thermo Scientific Ramsey Oretronic III is designed especially for belt conveyors moving coal, iron pellets, minerals, aggregates and other bulk materials. It can detect all types of metallic scrap including: bucket teeth, manganese steel mantles, bore crowns, bar scrap chains, tools, etc. It can even detect tramp metal when buried in wet conductive materials. And, because it is insensitive to materials with high magnetic permeability and electrical conductivity, this tramp metal detector can be used in applications where conventional metal detectors produce an unacceptable false alarm rate.
Features and Benefits
Microprocessor-Based - No adjustments inside the enclosure. All functions accessed by the front panel.
Variable Frequency - Allows you to set the operating frequency. Interference and false trips from motors, radios and other devices are eliminated.
Quick Balance - Allows you to electronically balance the coil with the push of a key.
Single Coil (optional) - A single coil assembly with both generator and receiver coils in a single, under-the-belt coil assembly eliminates damage from high burden depths and interference from overhead metal objects.
New Coil Frame - Coils are mounted on a fiberglass support structure and made of impact resistant PVC. The entire support structure and coils are impervious to moisture.
Offset Swing Arm - Provides coil protection and reduces likelihood of coil breakage from high burden.
Simple Installation - Can be installed without cutting the belt and without special tools or instruments.
Serial Communications - RS-485 is available as standard to communicate with a remote PLC or remote front panel.
Password Protection - Prevents unwanted access by entering your personal PIN.
Distance Indication (optional) - With a speed sensor, the front panel display will show the distance from the coil to the tramp metal in tenths of feet.
The Thermo Scientific Ramsey Oretronic III Tramp Metal Detector is designed for ease of operation and calibration. In addition to its easy-to-read displays, all of the detector's operations are accessible on the front panel.
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GF PRIMUS metal separation systems remove magnetic and non-magnetic metal particles (steel, stainless steel, aluminium etc) from pneumatically conveyed bulk materials such as granulates and reground material. Metal contaminants (and inclusions) are removed by means of a reject flap (‘Quick Flap System’) without any interruption to the material flow, even at high flow rates.. Contaminated material is rejected into a container. The reject container is emptied automatically. The GF PRIMUS metal separation system is primarily used in industries where hygiene standards are less important. It is used for inspecting dry bulk materials.
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ASGCO Laser Alignment ASGCO's Laser Alignment Services improves the overall conveyor performance using state-of-the art laser equipment and digital processors. ASGCO technicians can accurately analyze the alignment of all the components and structure of the conveyor for better conveyor efficiency.
Improves Conveyor Efficiency - by extending belt life and components, improving dust control, and reduced power consumption.
Provides Accurate Analysis - of all conveyor pulleys, drives, take-ups, components and structure.
Precise Corrections - are identified on a detailed conveyor status report via a computer printout on site after the analysis.
Total Satisfaction Guaranteed (TSG) - of our laser alignment and conveyor services is guaranteed each and every time.
Laser Alignment identifies the areas of the conveyor that are responsible for:
- Belt mis-tracking
- Abnormal or premature pulley lagging wear
- Premature bearing failure
- Pulley end disc failure
- Off-center loading issues
- Material spillage
- Idler, frame, chute damage
- Excessive motor current draw
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Alignment Sensors for Elevators & Conveyors
4B has a wide range of Alignment Sensors designed for both elevators and conveyors in ATEX and non-ATEX areas.
The BAP2 and WDA3 are long-range magnetic sensors for alignment of bucket elevators. They have a pulsed and a continuous output.
The Touchswitch and the CBS are electromechanical sensors. The Touchswitch is for use on elevators and conveyors, whilst the CBS is designed specifically for conveyors.
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Find the last dustproof belt alignment system VIGIJET equip of integrated inductive detector with preset control range : 15 / 20 / 25 / 30 / 36 (mm) intérieure jambe or 10 / 15 / 20 /25 /30 with additional plate. Outside the elevatror per set of two with square opening of 110 (mm) on the up leg. The belt alignment system can are use with steel and plastic bucket .
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The Textile Belt Analyser (TBA) uses high frequency radio waves to determine the integrity of fabric and solid woven belting and their splices. Discontinuity in belting can be such things as carcass rot, folds (created during manufacture), cuts and tears to the conveyor covers, as well as areas of delamination including at the splices. This minimises the possibility of an unpredictable belt breakage resulting in lost production byincreasing the reliability of the conveyor system.
The TBA Scanning system entails a trained technician to travel on-site and perform a full longitudinal TBA scan, condition inspection, cover profiles and life predictions of the conveyor belt.
After the inspection has been made a fully detailed report is generated and sent to the client. The report will include rEscan's recommendations in order of priority, detailed belt map, splice condition and a table of anomalies within the belt that are considered notable.
In the event that some of the anomalies need to be looked at closer, rEscan's portable X-Ray system can perform highly detailed digital images of these events.
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CBS
The CBS is a mechanical switch which detects and prevents belt misalignment on conveyors. It reacts to the tilt caused by the misaligned belt. The CBS comes with 2 outputs - 15° and 30° - which trigger a first step alarm and a stop. The sensors are connected to a central monitoring unit, CB2V0A, which can control four sensors and triggers an alarm or stop signal and also provides a time delay.
The cylinders in contact with the belt are available in different options:
Mounted on a stainless steel bearing
-- stainless steel 304 or nylon cylinder
Mounted on shaft
-- nylon cylinder
The adjustable support is in stainless steel and allows a simple installation and adjustment of the sensors.
The advantage of this system lies in the fact that the force of contact between the cylinder and the belt is limited to the weight of the cylinder itself. This means that the cylinder is not damaged / cut by the belt even if they are in contact for a certain length of time.
The sensors are usually installed in pairs on each side of the machine.
ATEX certified zone 20 Ex II 1D Ex tD A20 IP 66 T125°C
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Ramsey Conveyor Protection Switches
Protect your equipment, prevent accidents and reduce unscheduled shutdowns with Thermo Scientific Ramsey conveyor protection switches. Our switches are used for position information, for control signals, and to identify potentially hazardous situations with your process equipment. They utilize a rugged, heavy-duty design and are built to last.
Product Detail
The Ramsey Belt Misalignment Switch is used to monitor the position and tracking of conveyor belts. It is mounted on the conveyor structure and adjusted so the roller arm is the proper distance and angle from the outside edge of the belt. When a belt drifts out of alignment it contacts the roller actuator arm which rotates the actuation shaft, causing the belt misalignment switch to send an alarm signal.
The Ramsey Safety Cable Pull Switch is used as an emergency shutdown device for conveyors or other equipment. They meet OSHA and MSHA requirements for safety shutdown devices.
Safety pull cables are attached to the actuating arm of the switch. When force is applied to the pull cable it rotates the actuating arm and actuating shaft. At a 20° rotation the switch enters a tripped and locked position. The actuating shaft has two cams inside the housing. Each cam simultaneously actuates an independent SPDT micro-switch for shutdown and alarm signals.
The Ramsey Tripper Position Switch is a heavy duty limit switch. It is often used to indicate the position of a tripper on a conveyor with multiple discharge points. However, it can be used anywhere you need an extremely heavy duty limit switch with physical activation.
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The Splice Monitoring System allows the remote measurement of splice elongation. The SMS monitors all types of splices in fabric conveyor belting by imbedding small targets into the belting at a set distance on either side of each vulcanised splice. No such targets are imbedded for mechanical clips.
The rEscan SMS system monitors these distances each time a splice passes its 'sense' transducer. This distance can be accurately measured and, should any splice fall outside set limits, rEscan can alert on-site personnel, who can then inspect the offending splice/s.
In addition, the system can be used to help identify if a clip has suffered severe damage and must be replaced.
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rEscan's technology is the answer to the early detection of cord breaks, corrosion and splice failure.
The rEscan system works through magnetic flux leakage; steel cords are magnetized within the belting then measured for the amount of magnetic flux leakage seen in the belt. The key to this system is twin conditioning heads, which aligns all the magnetic domains thus giving a clean strong signal. The system is comprised of a set of two 'conditioning transducers (permanent magnets), one'sense transducer 'and one Tachometer.
As the belt passes by the transducer a signal is sent directly to a rEscan computer system then all data is reviewed on the belt in the Left, Center and Right orientation. Once the data has been analyzed, the rEscan Technician can accurately tell you where the damage is in your belt down to the closest millimeter in precision. "
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Watchdog
Multi-Function Hazard Monitor
Belt speed/alignment, bearing temperature, pulley alignment, blockage detection
Full Microprocessor control
Fully programmable via keypad to optimise elevator operation
Simple, reliable, consistent
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For new conveyor installations or retrofit existing conveyors. Weigh Legs have adjustable height and capacities from 250 to 1,000 lb per Weigh Leg frame.
Weigh legs allow you to save steps and increase productivity with in-line weight measurement and checkweighing.
The Weigh Leg frame is an integrated assembly, incorporating two supporting legs, two Weigh Bars, junction box and cabling. The finish is a heat-fused powder paint, which provides a high level of corrosion protection.
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Modular in design, ASGCO Weigh Belt Scale performs in a wide variety of conveyor styles and structures in English or metric. Versatile ASGCO Weigh Belt Scale installs in series to create a 2 or 3 idler weigh bridge - minimum of 2 load cells.
- Easy to Install - ASGCO Weigh Belt Scale which typically takes less than 2 hours for complete installation and start up!
- Virtually Maintenance Free - because its low profile minimizes build-up areas where dust and dirt accumulate.
- User Friendly Software Powers the ASGCO Totalizer - requiring input of only 5 field parameters before initial calibration.
- The Totalizer is Automated - because belt length and speed are automatically calculated and entered.
- Totalizer Provides a Wide Variety of Outputs - to drive printers, chart recorders, PLC devices and controllers.
- ASGCO Weigh Belt Scale is Simple - consisting of a speed sensor standard encoder - no expensive housings or assemblies
- A wide selection of Options are Available: wheel mount kit for speed sensor, cross tube kit for heavy duty / high belt loading applications, low capacity load cells for light duty applications and field wiring installation kits.
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Conveyor beltweighers weigh and control continuous flows of bulk materials accurately and without inconvenient interruption.
Careful adaptation to the respective product characteristics is the basis for repeatable results.
• Flexible product range for almost all common belt widths; designs for use in legal metrology also available
• Adjustment, batching and loading control extend the field of application and provide optimized product flow and handling
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The scale operates while the conveyor is in motion and is intended for the weighing of individual boxes, cartons, cans or -unpackaged products such as large cuts of meat. It is ideally suited to checkweighing, straight weighing and weight accumulation operations.
Fully automatic - Dual photo electric cell arrangement allows maximum accuracy in weighing randomly sized products. Excellent for feeding meat production lines or for checkweighing boxes, cans, cartons etc. Detect weight problems in-line.
Self-contained - Freestanding, self-powered design operates independently of existing belt conveyor. Unaffected by idler friction or belt tension and requires no damping device. Installs easily in new or existing facilities.
Stainless or carbon steel construction - Provides a cost effective choice based on material handling requirements. Stainless steel scales are matched with a stainless steel indicator to meet NEMA 4X standards for washdown and corrosion resistance.
Belting - USDA approved acetal flush grid with 31% open area for easy maintenance. Special belting available.
Weigh Bar accuracy and reliability - Weigh-Tronix patented weighbar design cancels out side, end and torsional forces to provide a true downward load. Fully electronic design eliminates moving parts that may be affected by wear or misadjustments.
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Model S4a :
The belt conveyor scale of "S" line is a microprocessor based equipment specifically designed for industrial plant applications. Typical applications may be: Stock pile plant handling, belt feeder flow control, blending and batching systems.
MAIN FEATURES :
- No modifications to the conveyor structure
- Weighing area spans from 1 to 4 idler stations
- Pulse generating speed transmitter
- Optoisolated RS485 serial ports
- Optoisolated 4-20 mA flow rate output
- Failure alarm hardware output
- Optoisolation of all digital inputs/outputs
- Periodic self corrections of thermal drift
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Ramsey Series 14 Belt Scale System
The Thermo Scientific Ramsey Series 14 Precision Belt Scale System is specifically designed for high accuracy or basis-of-payment applications requiring certification by government and regulatory agencies. It is extremely accurate to within 0.125% and is the most widely certified belt scale in the world. It lets you monitor production output and inventory, or regulate product loadout, while providing vital information for the effective management and efficient operation of your business.
Product Detail
The Thermo Scientific Ramsey Series 14 Precision Belt Scale System from Thermo Fisher Scientific is specifically designed for high-accuracy or basis-of-payment applications requiring certification by government and regulatory agencies.
The Thermo Scientific Ramsey Series 14 incorporates the Ramsey 10-14 low-deflection, full-floating unitized weighbridge and the Ramsey 61-12C Belt Speed Sensor. Both are well-proven on hundreds of precision belt weighing installations.
It also utilizes the Ramsey Micro-Tech 2301 or Ramsey Micro-Tech 3301 Electronic Integrator and the Ramsey 2301-D Load Cell Exciter/Digitizer, which are the products of 50 years of design and application experience with high-accuracy belt scales.
Applications
The Thermo Scientific Ramsey Series 14 Precision Belt Scale System represents the world standard of accuracy and performance for loadout, inventory monitoring and fee-holder type applications requiring certification.
Certification
As the most widely certified electronic belt scale in the world, the Thermo Scientific Ramsey Series 14 has received its Certificate of Conformance in the United States as issued under the National Type Evaluation Program (NTEP) of the National Conference on Weights and Measures. Outside of the US, it is certified by OIML and EEC Class I standards.
Performance Guarantee
On factory-approved installations, we guarantee that the Thermo Scientific Ramsey Series 14 Precision Belt Scale System will weigh and totalize to a value within ±0.125% of the test load at flow rates between 25% and 100% of the scale system's calibrated capacity when calibrated against an actual weighed material test. Furthermore, we warrant that the scale system will repeat to within 0.1% of consecutively run, simulated calibration tests.
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