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Housed deep field chute magnets are used for the removal of tramp iron, for example, nuts, bolts, washers and mill balls from gravity fed pipelines and chutes.
These 'Primary' magnets are installed in goods inwards points or mid process to prevent large pieces of contamination damaging expensive processing equipment.
One of the main benefits of incorporating this type of unit is that there is no restriction inside the unit enabling already established product flow rates to be maintained.
All product contact parts are manufactured using 316 grade stainless steel.
ATEX type approval – we can supply ATEX certified products direct from our factory cutting turnaround and costs.
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RAPID 5000 hygenic design - Metal separator for free-fall applications
RAPID 5000 metal separation systems remove magnetic and non-magnetic metal impurities (steel, stainless steel, aluminium etc) from free-falling bulk materials by means of a reject flap ("Quick Flap System") without any interruption to the production process. This has proved to be a highly effective method of removal especially for powders and fine-grained bulk materials.
RAPID 5000 metal separation systems have been specifically designed to meet exacting hygiene standards and are therefore particularly suitable for the food, chemical and pharmaceutical industries.
Advantages:
• Hygienic, circular design for easy cleaning
• Product build-up, blockages and the resulting mould formation are avoided
• Quick-release fasteners enable the reject mechanism to be installed and
removed rapidly
• Unit is quick and easy to clean
Typical applications:
• Incoming goods inspection of spices, ingredients, raw materials etc to
protect machinery (eg grinders)
• Quality inspection (for consumer protection) of herbs, tea, milk powder,
chemical additives (eg ascorbic acid) etc immediately prior to filling in bulk
bags and boxes
• Quality inspection of cereals prior to form, fill and seal machinery
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SAFEMAG+PROTECTOR - Combination of inline magnet and metal separator
SAFEMAG+PROTECTOR is the optimal combination for separating magnetic and non-magnetic metal contaminations in plastics processing.
It is primarily employed to protect processing machinery. The SAFEMAG magnet separator removes all magnetic contaminations. The PROTECTOR reliably detects and separates all the remaining non-magnetic metals.
Advantages:
• extremely high forces of the Neodymium magnet material even allow the
separation of iron powder and of slightly magnetised stainless steel particles
• prevents mould damage
• reduces reject rates
• minimises the loss of good material
• increases machine running times
• outstanding ease of integration in existing systems by way of adaptor plates
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GF PRIMUS metal separation systems remove magnetic and non-magnetic metal particles (steel, stainless steel, aluminium etc) from pneumatically conveyed bulk materials such as granulates and reground material. Metal contaminants (and inclusions) are removed by means of a reject flap (‘Quick Flap System’) without any interruption to the material flow, even at high flow rates.. Contaminated material is rejected into a container. The reject container is emptied automatically. The GF PRIMUS metal separation system is primarily used in industries where hygiene standards are less important. It is used for inspecting dry bulk materials.
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The new equipment R-SIM, developed by REGULATOR-CETRISA, can detect any metal and separate it from the rest of the non-metallic materials.
The result: having a good separated fraction of metals or rather material that is free of metals.
The operating principle of the Metal Separator by Inductive Detection and Blowing (R-SIM) is based on having a combination of highly efficient sensors available that cover the entire width of the equipment. A metal on the detector produces a signal that is processed at high speed due to an electronic advancement (CPU). It then acts on a complex pneumatic system that carries out the physical separation. A studied distribution of the detectors, the high capacity of processing information and a precise system of pneumatic valves allow the metal to be “blown”, changing its path and separating it from the natural path and the rest of the materials.
The Metal Separator by Inductive Detection and Blowing (R-SIM) has an acceleration belt that can handle large volumes of processed material. Likewise, a PC with a touch screen can modify and adjust the different parameters in order to obtain the optimum separation.
The R-SIM is equipped with a filtering system of air and pneumatic control that ensures the air quality and pressure that are necessary for the equipment to run correctly.
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stainless, residue, municipal waste, WTE-Ash electronic-scrap, wood chips, glass, mould sand
The inductive sorting system ISS® is the perfect solution to recover the non-ferrous metals not recovered by ECS processing or magnetic separation. The ISS® provides efficient and effective automated recovery of metals, stainless steel and any other metals, eliminating the need for hand picking. The primary applications for the ISS® are shredder residue, electronic scrap, wood chips, glass, domestic waste, and mould sand.
The recovery of stainless steel from ECS waste streams and the processing of electronic scrap are ideal uses for the ISS®. The ISS® is the solution for removing tramp metal from bulk material to ensure the quality of the processed product.
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ELCON
Single-face metal detector for installation on coveyor belts and material chutes.
The single-face metal detector ELCON is used to inspect poured or bulk materials, preferably of a thin nature, on belt conveyers or material chutes.
It detects all magnetic and non-magnetic metal contamination (steel, stainless steel, aluminum...) even if enclosed in the product.
On detection of metal, a signal device and a separation system can be activated or a signal can be send to the process controlling.
■ Detection of magnetic and non-magnetic metal contamination, even if enclosed in the product
■ Reduced costs regarding breakdown of machinery product waste
■ Secures product quality
■ Protects against customer complaints
■ S+S metal detectors amortise within short time periods
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GLS closed aperture, tunnel metal detectors are equipped with digital technology and used for inspecting bulk materials or individually packaged product on belt conveyors, material slides or vibratory conveyors.
GLS metal detection systems detect all ferrous and non-ferrous metals (steel, stainless steel, aluminium etc ), even those which may be contained in the product. If metal is detected a signal is sent to the process controller or the reject unit is activated.
The enclosed type of construction ensures that very high sensitivity is achieved throughout the entire tunnel area. For this reason the GLS range is highly suited to precise applications in the food industry.
The size of the detector is dependent upon application, conveyor belt width and product height.
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VARICON metal detection systems detect all magnetic and non-magnetic metal contaminants (steel, stainless steel, aluminium etc ), even those which may be contained in the product.
The system comprises 4 main components:
• GLS tunnel metal detector
• special conveyor (width of belt from 500 mm)
• “stop-on-detect” control unit
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The RMS series of tunnel metal detectors (with circular aperture) are mainly used for inspecting bulk materials in pipeline systems (gravity or airborne feed). They are also often used in the ejection area of production machines to identify rejects or broken tools.
RMS metal detectors detect all magnetic and non-magnetic metals (steel, stainless steel, aluminium etc ), even those which may be contained in the product. If metal is detected a signal is sent to the process controller or a flap is activated to remove the contaminant.
The RMS metal detector range is mainly used in industries where hygiene standards are less important. They are used to inspect products which have little or no product effect.
The size of the metal detector depends on the application and nominal width of the pipeline.
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VARISORT CME-P - Combined colour and metal separation system for plastics recycling applications (material fed by conveyor)
The VARISORT CME-P combined colour and metal separator is designed for use in the plastics recycling industry to remove metal (cans, foil-lined Tetrapaks etc) and off-colour contaminants (bottles, cups etc) from plastic bulk materials. The material to be inspected is spread out on a fast-moving conveyor so that the pieces are optimally individualised before they reach the inspection area of the multi-channel metal detector. If a contaminant is detected its exact location is determined. Electronics evaluate this position and ejection nozzles are activated with pinpoint accuracy and at precisely the right time to blow out the contaminant. The ejection nozzles are so precise that the metal and off-colour contaminants are removed with very little loss of good material and without any interruption to the material flow.
Advantages:
• removes metal, metal composites and inclusions
• removes contaminants with pinpoint accuracy
• modular design
• evaluation of the entire visible light spectrum
• self-teaching evaluation electronics
Typical applications:
• removes cans from lightweight packaging
• removes off-colour plastic bottles
• removes metals/off-colours from specialized plastics
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MAG 4300 ME-P - Metal separation system for plastics recycling applications
The MAG 4300 series of metal separators, used in the plastics industry, removes metal contaminants eg aluminium, steel or stainless steel from regranulate. The flow of regranulate is widened on an external feeder and reaches the glass slide where the pieces are further individualised before continuing into the inspection area of the multi-channel metal detector. If a metal contaminant is detected microprocessors determine its exact location. Electronics evaluate this position and ejection nozzles are activated with pinpoint accuracy and at precisely the right time to blow out the contaminant. The ejection nozzles are so precise that the metal contaminants are removed with very little loss of good material. The rest of the material, free of metal contaminants, then continues along the conveyor.
Advantages:
• removes all types of metal, including stainless steel
• removes metal, metal composites and inclusions
• removes contaminants with pinpoint accuracy
• modular design
Typical applications:
• removes pump dispenser springs and balls from PET flakes
• removes aluminium from HD-PE flakes
• removes stainless steel from PVC window regranulate
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GF PRIMUS metal separation systems remove magnetic and non-magnetic metal particles (steel, stainless steel, aluminium etc) from pneumatically conveyed bulk materials such as granulates and reground material. Metal contaminants (and inclusions) are removed by means of a reject flap (‘Quick Flap System’) without any interruption to the material flow, even at high flow rates.. Contaminated material is rejected into a container. The reject container is emptied automatically. The GF PRIMUS metal separation system is primarily used in industries where hygiene standards are less important. It is used for inspecting dry bulk materials.
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High-performance operation:
. Operating temperatures up to 450°C (inert gas).
. Able to withstand 1000 psi differential (69 bar) pressure @ 20°C.
. All units are He leak-tested to a maximum 1 x 10-9 atm cc/sec.
. Parts per trillion dry down achievable.
. >1 trillion particles retained at the rated flow with zero particles detected downstream of tested filters.
. Particle shedding of <1 particle/ft3 in accordance with SEMASPEC 93021511A-STD.
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Suitable for both liquids and gases, these housings are ideal for high flow corrosive applications with 1” to 2” line sizes. A variety of flange connections is also available and the housing can be supplied in exotic materials such as Monel and Hastelloy.
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Allied is the western Canadian representative of dust collection filter bags for Albarrie Canada Ltd. Allied’s Parts Department will specify the bag material and style for specific application. Certain common bag sizes are kept in inventory for emergency supply. Special solutions are offered for difficult conditions such as high temperature, chemical composition and high moisture situations. Albarrie's continuous research and development efforts allow us to offer many unique fabric combinations for effective filtration in a wide variety of challenging applications.
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