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Advantages:
- Quality control of rough castings and machined crankshafts
- Manual loading and unloading
- Digital measured data processing
- Expandable with a correction unit
>>>>>>You may find 13 more different products for measuring and balancing of crankshafts in our product guide on our homepage.<<<<<<
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CL-2400 - Non-Contact Thickness Meter
The CL-2400 is designed for measurements on conductors, such as aluminum discs, and semiconductors, such as silicon wafers. Thickness is measured as the material under measurement passes through the gap formed between two opposing gap sensors. The CL-2400 can be used for static or running thickness measurements. BCD output, RS-232C interface, and remote control inputs are provided for external control, analysis, and measurement automation.
- Easy to read, large digital display.
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100% inline shop floor quality measurement verification.
SMAC unique electric actuator configuration such SMAC XY/XYZ systems give users the capability of 100% parts inspection.
The actuator systems can measure so many features unlike Cameras and Lasers. External & internal dimensions, threads, bores, grooves while checking for burrs at the same time. All this done in machines shop floor environment.
The fully automated solution which was originally conducted by human hand is now used to 100% measure & test inline production of automotive parts such as air bag components and moulded parts which require a total dimension check.
The SMAC Moving Coil Actuator incorporates the unique ‘Softland’ function which enables full programmability to control speed & positional feedback and therefore the ability to find surfaces or positions in space without damaging the component or SMAC actuator
Gauge Correlation: The SMAC actuators are able to be set up in a manner that will allow for them to be easily calibrated & correlated to proven manual or CMM inspection methods. Output of Variable Data: All SMAC controllers allow for output of variable data in a variety of formats that the user can configure in their program. This allows for ease of use when interfacing the SMAC to another system.
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SMAC unique electric actuator configuration such as mini inline XYZ gauging systems gives you the capability of 100% parts inspection (eliminating bad parts) and correction through immediate feedback and adjustment in the manufacturing process. Volumes up to 100 cubic mm can be covered by a single system.
The actuator systems can measure so many features - external & internal dimensions, threads, bores, grooves while checking for burrs at the same time. All this done in normal ie. dirty environments. SMAC measurements can easily be correlated to be manual gauge methods, the "GAUGE CORELLATION."
SMAC offers solutions to the greatest challenges facing auto parts suppliers- 100% perfect parts.
Please contact us for more information.
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Camera-based automatic equipment for the control of the whole production, such as springs and other profiles. Up to 3 cameras can be inserted. The system is equipped with a PC based on Windows XP and on the EASYDUR software for image analysis. The operator can program it as needed, being the software very open, flexible and intuitive. All the results are stored, thus allowing to obtain statistics and to print customizable certificates in Excel format.
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The URM-K measuring instrument is a very flexible device to inspect profiled components, such as profiled shafts. The traditional place for the unit to be used is on the shop floor directly next to the production machine. This location is ideal for quick and reliable sampling inspections.
Some criteria and applications of the URM-K:
* Quick and precise determination of gearing features such as dimension, concentricity, roundness, individual and cumulative pitch deviation, helix angle.
* Diameter inspection for size, concentricity and roundness.
* Determination of locational deviations by referencing the gearing, diameters and surfaces.
* Highest precision by means of substitution method (calibration on setting masters).
* Flexible and versatile for use with all types of different workpieces.
* Link between production and inspection room.
* Very robust design, to be used on shop floor directly next to the machine tool.
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JetXpert is a fully integrated system for analysis and visualization of drops-in-flight. The stand-alone system includes a camera, zoom lens, LED strobe, strobe controller, easy to use GUI for digital strobe control, computer, and ImageXpert software for image capture and analysis.
Measurements include drop volume, velocity, and trajectory. Results can be displayed on the screen and/or saved to data files and statistical results for multiple runs can be collected, displayed and saved as well.
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ImageXpert's fully-integrated motion system is typically comprised of a multi-axis motion table for sample positioning, a series of cameras for image capture, a vacuum chuck for sample handling and a vibration isolation table. At the core of the motion system is the full power of the ImageXpert image analysis software for part and print inspection.
Systems can be configured to meet a wide range of image quality measurement requirements. Popular options include multiple cameras, an automatic document feeder and fully integrated instrumentation including a glossmeter, a spectrodensitometer for color and density measurement and/or a laser for height profiling (3-D inspection).
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Checker is a totally new, ultra high-speed feature checker. It is ideal for checking that all the components are present on an assembly. Checker is a great tool for solving many manufacturing problems that previously were difficult or impossible to solve with single photo sensors, multiple photo sensors or other similar devices.Checker compact design provides illumination, optics, sensor, processor, memory and I/O, all fully integrated in a single industrial-grade package about the size of a cell phone. Checker is so simple to use that even first time users will have it up and running in a matter of minutes.With Checker, manufacturers are able to easily and cost effectively inspect multiple features on 100% of their products at each stage of production. Because Checker can analyse over 400 images per second, it can keep up with even the fastest manufacturing processes.
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With the FA 45 vision sensor for colour detection, SensoPart presents the first intelligent automation solution which combines many years experience in standard sensor technology with modern – and above all powerful – image processing technology. For the first time, industrial users can solve demanding applications without knowledge of image processing technology, using only familiar sensor technology.
The advantages are as varied as they are simple:
· “Plug and Play“ without experience in image processing
· Miniaturisation of dimensions with integrated intelligence
· Reliability in the harshest ambient conditions
· And all that at an unbeatable price ...
Applications include:
· Detection of coloured objects (components, inscriptions etc.)
· Detection of active (i.e. luminous) components such as LEDs or displays (for intensity and colour)
· Detection of “non-colours“ such as white, grey, black which is important e.g. with cable core colours for connector pin assignment.
Precise application examples
· Detection of colour markings in quality assurance
· Checking colour inscriptions
· Presence of coloured components
· Detection of LCD displays, screens, LED colours and intensity
· Detection of colours for cables, cable harnesses and connectors (correct pin assignment)
· Detection of degree of browning on food, e.g. with baked products
FA 45 branch applications include:
· Automotive and supply industry
· Special-purpose machine construction
· Machine and plant engineering
· Food and beverage industry
· Logistics and packaging industry
· Pharmaceutical industry
· Metal processing industry
· Electrical and electronics industry
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The simple, powerful vision sensors from Cognex.
The Checker® vision sensor is an award winning all-in-one vision sensor with built in lighting and a variable working distance, capable of inspecting over 6,000 parts per minute - all in a package small enough to fit into the tightest of spaces.
Detects a part by finding an actual part feature. This provides extremely reliable part detection unattainable with photoelectric sensors.
Inspects features that other sensors cannot. Checker actually understands what your part looks like.
Inspects unlimited multiple part features simultaneously with a single Checker.
Overcomes varying part positions. Parts on a line typically vary in position, and Checker tracks all of them without requiring precise part handling.
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ImageXpert's scanner-based system provides an economical solution for print quality analysis. Once samples are scanned, print quality features are analyzed by ImageXpert's powerful software and numerical results are reported. ImageXaminer is available with an automatic document feeder (ADF) with 100 sheet capacity. This allows samples to be loaded and analyzed by the ImageXpert software, without the need for operator intervention. This ability to perform batch processing increases efficiency and reduces costs.
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Complete mobile systems can be trailer or truck mounted. This is a general purpose type prover presently being used in the gas and petroleum industries. It could be adapted or modified for use in other industries as well. A range of sizes, up to 1500 gallons, can be produced.
An example of a trailer mounted prover is the 100 Gallon Volumetric Liquified Petroleum Gas Prover. This prover is in use by a State Bureau for the purpose of accurately measuring and checking flow meters and gauges. It is mounted on a trailer for maximum mobility and convenience for transporting the unit to inside or outside mounted meters. It can be used to check meters measuring LP (liquid petroleum gas) being loaded into the truck and or those meters measuring the gas as it is dispensed from the vehicle.
Any standard, or custom measures, or provers can be trailer or truck mounted to your specifications and for all industries whether it's for in-yard or over-the-road purposes.
Custom trailers meet all I.C.C. regulations. They can be equipped with brakes and can be leveled by jack screws or hydraulic jacks. Dual axles are available where required.
Benefits of the CMS Prover Systems are directed towards manpower and human resource savings which provide increased productivity, safety, visibility and ease of operation. Added results, improved customer relations.
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iShot Imaging XtendaCam Pole Systems
These slender, hand held XtendaCam pole cameras view and illuminate inaccessible areas, delivering crisp video to the pole mounted display. Internal cabling and lightweight design make them highly maneuverable, while their small collapsed size maximizes portability.
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Prover
For all flow meters and volume meters
Inspection cycles
Master meter test equipment
Calibrated vessels
Stationary and mobile versions
Equipment for calibration and inspection authorities
Skid-mounted units for field service operation
Automatic sequencing and report generation
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The TapTone 4000-DSC - Dual Sensor Compression (DSC) system is designed to inspect a wide variety of flexible containers for micro leaks. The design incorporates our patented dual sensor technology and high speed compression belts for improved accuracy and container handling. The system was designed for harsh, wet environments, like those found in the dairy industry. When combined with the optional X-ray sensor, the system can also perform fill level inspection.
X-ray Technology - measures the product fill level in steel, aluminum, glass, plastic and paper containers. An X-ray tube is used to produce a low-energy X-ray beam. The X-ray beam penetrates the side of the container in the area of the fill level. An X-ray detector is positioned on the opposite side of the container to measure the intensity of the beam after it goes through the container. The intensity of the beam is then compared to acceptable energy levels to determine the relative fill level of each container. The X-ray sensor is used to measure both overfilled and under filled products in all types of containers.
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Assembly lines
The Dynamic Assembly System (DAS) is a modular factory platform for light assembly, inspection, test, repairing and packing applications. DAS combines flow oriented dynamic production control and modular automation for increased production efficiency. This modular automation platform includes a range of standardized modules as workstations, conveyors and flexible buffers. Robot cells can be integrated into the line.
The goods are transported on product carriers with a RFID tag. It includes our flow management software "Youtilize" to execute orders, route the product carriers, gather quality data, handle stock and provide electronic work instructions to operators. Both the plug-and-play modules and the product carriers have their own embedded intelligence.
Modularity standardized communication allows step-by-step automation.
It is easier to add features to the assembly line when needed. Features are easily tested offline and testing is not interrupting production. The integrated modular system from FlexLink is effective, requires minimum
maintenance and is easily adjustable to changing needs in the production process.
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-assembly systems, lines and devices,
-armature and stator winding machines,
-testing systems and equipment
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Assembly & Test lines
Assembly and test of a product: a clear target, that often involves considerable technical engagement. MARSILLI proposes its expertise to study together with the customer the process required to reach this target, and to implement it concretely.
For lines with tens of automatic operations for assembly and test, or for a simpler machine (not necessarily less difficult) the MARSILLI approach is always the same: to apply technologies that are part of its know-how, or to develop new ones, to comply with the customer’s requirements.
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Lean Cells
Consistent with its consulting services and manufacturing philosophy in Lean Production, Wes-Tech offers lean cells for Assembly and Testing. In general, Lean Production is a manufacturing system comprising assembly cells, pull system methodology, 100 percent acceptable quality, consistent on-time delivery, respect for people, and maximum utilization of non-depreciable resources, i.e., people and raw materials.
Typically, for intensive assembly operations, lean cells become an integral part of the entire automation solution. In general, such solutions create Manufacturing Cells operating at a high ratio of automated-to-manual work content.
In cases where assembly and testing operations require relatively light automation (just enough to ensure process capability), and where the most cost-effective solution requires manual work content, the preferred solution is typically a semi-automated lean cell. Wes-Tech refers to such cells as Ergonomic Lean Cells.
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IEDScout is a universal client to IEC 61850 servers - such as substation IEDs - and a publisher/subscriber for GOOSE messages. It provides numerous useful functions needed in the substation or the laboratory.
As an IEC 61850 client it supports many functions, from generic reading/writing of data attributes to using the self description of the IED and producing SCL files from it. It detects GOOSE messages on the network and monitors them. The IEDScout also simulates GOOSE messages. With IEDScout, the protection engineer has new options to enhance the depth and quality of testing.
Applications
- Testing
- Troubleshooting
- Commissioning
- IED Development
Download a free evaluation version on www.omicron.at
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