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OptiCell™ is fully automated 3D optical measurement system with associated software, that significantly improves the dimensional business process in vehicle development and manufacturing for automotive part production and assembly processes. OptiCell is a fast, accurate and robust measurement system designed for on-line process control and quality assurance on the production floor. OptiCell offers a highly flexible solution for dimensional measurement and 3d inspection of a wide variety of parts and assemblies regardless of size, complexity or geometric features.
The OptiCell solution software transforms the dimensional data acquired by the system and quickly produces dimensional measurement outputs leveraging the powerful CoreView format. These outputs include the actual dimensional measurement of the part/assembly and comparison to a part’s design intent. The OptiCell software also extracts critical features and provides automatic analysis and reports. The output data is provided in both numerical and 3D graphical formats and is easily accessible and understandable by all levels of users in the organization.
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Optigo RE is a versatile 3D optical measurement system based on the unique white light stereo vision technology by CogniTens. Designed to withstand the harsh conditions of the engineering and manufacturing environments, the system demonstrates low sensitivity to structural vibrations. Its performance is not affected by changing industrial illumination & ambient lighting and does not require pretreatment of measured objects in most dimensional measurement applications.
Optigo RE provides manufacturing and quality engineers a comprehensive metrology feedback on:
- full 3D surfaces & geometries
- common manufacturing features
- various edge types
- other dimensions of interest
Integrated with the latest version 3.7 of its powerful software, Optigo RE streamlines the measurement process making it the fastest solution available. Using new processing methods and multi core computing technology Optigo RE demonstrates performance acceleration throughout all processes and capable to support real-time quality iterations or detailed studies.
The latest Optigo RE model incorporates new optical 3D textured light based measurement technology and software additional to the stereo vision technology. Optigo RE serves primarily as:
- A reliable shop floor measurement system for dimensional evaluation and qualification
- A 3D digitization system for closing the loop with product design & supporting advanced engineering studies.
Optigo RE allows generating high quality STL and point cloud outputs with emphasis on surface smoothness, tight geometry tracking, crisp closed features, etc.
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Optigo is part of our new generation of 3 Dimensional Measurement Platforms which were specifically designed for flexible operation in demanding engineering and manufacturing environments. Optigo is an industry proven robust platform which is accompanied by a dedicated software suite used for:
• Planning and defining measurement programs
• Executing such the measurement programs using Optigo 200
• Analyzing the measurement results.
• Generating and distributing standard and customized reports
Optigo leverages CogniTens patented technology and guarantees fast throughput and superior accuracy in key industry applications. The Optigo platform along with the CogniTens Dimensional Measurement Software Suite form today’s most comprehensive and versatile solution available.
Optigo is especially suited for numerous applications in the automotive and aerospace industries such as:
• Prototype development & quality assurance
• Intelligent reverse engineering
• Die & mold development and tryout
• Hydroformed & Stamped parts validation
• Checking incoming parts from suppliers
• Assembly process development & quality assurance
• Manufacturing root cause analysis during production launch
• Other applications
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Optigo
A portable and comprehensive dimensional measurement platform that supports critical product development, production engineering, and manufacturing processes for the automotive and other industries
Optigo is a portable, high-performance dimensional measurement platform used in engineering, production, and assembly processes on the shop floor. Compact for easy handling and access, Optigo’s design blends ruggedness with precise instrumentation. Its performance is not affected by vibrations, industrial lighting, or temperature changes. CogniTens’ patented technology guarantees fast throughput and superior accuracy. From prototyping to ramp up and launch, Optigo delivers a comprehensive solution for the full range of automotive metrology challenges.
Comprehensive Solution
Optigo was specifically designed for flexible operation in demanding engineering and manufacturing environments. Optigo is an industry proven robust platform which is accompanied by embedded software used for:
Planning and defining measurement programs
Guiding and executing the measurement programs using the Optigo
Real time analysis of measurement results
Generating and distributing standard and customized reports
Supporting reverse engineering activities
Optigo is especially suited for numerous applications in the automotive and aerospace industries such as:
Prototype Development & Quality Assurance
Die & Mold development and tryout
Hydroformed & Stamped parts validation
Assembly process development
Manufacturing root cause analysis during production launch
Intelligent Reverse Engineering
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NDI Optical Trackers are the centerpiece of NDI's suite of advanced portable coordinate measurement solutions, dynamic motion measurement machines, and handheld laser scanners. With real-time, high-speed target tracking and support for multi-object, 6DOF measurement, the Optical Tracker brings unmatched ease of use to inspection and reverse engineering.
The OPTOTRAK PROseries system is NDI's flagship portable metrology system. Specifically designed for the shop floor, our wireless, armless, and beamless system is quick and easy to set up, with a small footprint to address today's congested workspaces. Our highly customizable and scalable system has three measurement volume sizes and various configurations to address your specific price and performance requirements.
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Ruler E - Gigabit 3D for Tough Environments!
A complete new generation of Ruler is here - more than four times faster and with three times higher resolution than the previous generation. Now with ultra fast Gigabit Ethernet interface!
Ruler E is the solution for demanding 3D applications in any production line. It is designed to measure anything from logs in a sawmill to cars in the automotive Industry. Ruler E is intended for tough environment with a shield level of IP65.
Ruler E contains a laser and Image sensor assembled in fixed positions. It is calibrated before delivery to give you high quality 3D data. This in combination with .Net assembly technology gives you short development time and cost effective solutions.
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NEMESIS
Optical surface measurement with the CHR 150 N optical distance sensor
* topographies measured regardless of the nature of the surface (smooth and polished, rough, matte, transparent)
* dimensional monitoring of ultra-small components and microstructures
* thickness layer measurement of transparent objects
* determination of roughness, waviness, load curves
* measuring of optical components
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Cobra 2D is a portable laser scanning system that provides high resolution linear profiles. And since it uses low power laser light, it is ideal for fragile or pliable parts that have critical surface contours. It's quick and easy to measure height, length, slope, and radius.
Its Scan-X®software makes scanning easy. View and analyze scans for the dimensional information you need. The heart of the system is field proven DRS™ (Digital Range Sensor) technology, combined with accurate motor control, and data analysis software. Since Cobra 2D scans by moving the DRS sensor over the surface, no special fixturing is required. Cobra is portable. When used with a laptop computer, you can take it where you need it.
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Cobra™ 3D adds a motorized X axis to produce scans over an area as large as 2 " x 2".
Scan-X™ software makes it easy to scan and analyze the results.
Cobra 3D uses DRS™ (Digital Range Sensor) technology, motorized X and Y axis motion, a heavy duty granite base, and Scan-X software.
Its Scan-X® software makes scanning easy. View and analyze scans for the dimensional information you need. The heart of the system is field proven DRS™ (Digital Range Sensor) technology, combined with accurate motor control, and data analysis software. Since Cobra 3D scans by moving the DRS sensor over the surface, no special fixturing is required.
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Cobra™ 3D is a non-contact measuring instrument capable of automatically acquiring a series of linear profiles in order to map an area for 3D analysis. 3D profiles provide important detail easily missed in a single linear profile. For example, the symmetry of a critical feature clearly shows in a 3D plot. Scanning an area also proves that the apex of a feature was scanned, an important capability not easily verified with a single linear scan.
Cobra 3D uses proven DRS™(Digital Range Sensor) laser technology to scan surfaces with up to 0.125 µm Z height resolution. Computer controlled motors move the DRS over the part while a precision stage translates the part beneath the DRS to build up a series of linear scans. Scan-X® analysis software controls the process and presents the results graphically and numerically.
The optional video camera makes setup even easier and provides live color imaging of the scanning process for visual verification of the scan location on the part.
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SmartScope® Quest™ 250 is a full-featured coordinate measurement system that is designed to incorporate optical, touch probe, micro-probes, and laser sensors into a compact, benchtop platform.
It is specifically designed to measure smaller parts, or for situations where space is at a premium. Its rigid structural design provides full access to the measurement volume for fixturing flexibility.
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The SmartScope® Flash™ 500 offers all the great Flash features and performance in a large travel bridge-design system. Parts move on a precision DC motor-driven Y-axis stage while the optics assembly travels in the X-axis across a stable bridge cross member. This design assures rapid, smooth part translation and robust measurement performance.
An extended Y-axis travel of 600 mm is optional, and 300 mm Z travel is optional.
Every SmartScope Flash 500 is multisensor capable.
Whether your needs call for multisensor now or in the future, your SmartScope Flash is up to the task. Its advanced design allows the additional precision of multiple sensors, including touch trigger probes, micro-probes, and laser scanners. Field retrofits are easily accomplished.
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Model 1000 Series (Extreme)
The Model 1000 Series is designed to meet the extreme robustness demands of the steel industry. With its sturdy bearings the product has an exceptional durability in all applications of high mechanical loads, vibrations and shock. The encoder has a high encapsulation level, IP67, to protect its inner parts from dust and liquids of a harsh environment. As a special option, the housing can be provided in stainless steel. Several incremental and absolute versions are available, and a combination of the two encoder types can be integrated in the same product. The absolute variants are available with interface for SSI, EnDat, PROFIBUS, DeviceNet™, CANopen and with parallel output.
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- R137: 37 mm dia. x 37 mm long body
- S version: 4 mm, 1/8" or 1/4" dia Shaft
- B version: fits over user's 3 mm dia
shaft; includes flexible stator coupling
(tether mount)
- C version: fits over user's 3 mm dia
shaft; includes built-in flexible stator
coupling (tether mount)
- Up to 230,400 counts/rev (A quad B)
with internal electronics
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The photoelectric rotary encoder is used to establish an informational link between the key components of machines, industrial robots, comparators and DCC, NC or Digital Readout units. It gives information about the value and direction of the motion components. The encoder is used in automatic control, on-line gauging, in process monitoring systems, etc.
The encoder consists of three parts: mechanical, optical and electronic.
The case of the encoder is fixed to an object by means of screws. The shaft of the encoder is connected with an object shaft by virtue of a compensating coupling.
Model A58B
Diameter, mm: 58;
Number of pulses per revolution: 100 to 108000;
Output signals/ Power supply: ~11 µApp; ~1 Vpp;
TTL; HTL/+5V; 10 to 30 V;
Accuracy, arc.sec.: ±0.1T (T - period lines on disc).
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- Compatible to HP HEDS-550 encoders
- Best for NEMA 17, 23 and 34
- Tracks from 0 to 100,000 cycles/sec
- 32 to 1,250 cycles per revolution (CPR)
- 128 to 5,000 pulses per revolution (PPR)
- 2 channel quadrature TTL squarewave outputs
- Optional index (3rd channel)
- 2 year warranty
- Through shaft hole option available
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Rotary Optical Encoder is a sensor that converts machinery positional information into corresponding pulse numbers or digital data by photoelectric signals. Therefore, it can detect the speed, position, angular velocity, distance and counts information relating to mechanical machine. It is usually applied on the angle-measuring device and equipment. Hence, it is a very important device in industrial automation field.
Delta ROE series provides precise positioning and speed sensor function. Major applications include main hoist of crane (crane control), CNC tooling machine, elevator, conveyer, textile machine, and storage equipment, etc. industry related machine. Also, it can also be built inside of many kinds of servo motors, brushless DC motor (BLDC) and induction servo motors, and converts rotary motion or position to electronic pulse numbers for phase change, speed and position detection.
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