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The CryoMill has been specially designed for cryogenic grinding. The grinding jar is continually cooled with liquid nitrogen from the integrated cooling system before and during the grinding process.
Thus the sample is embrittled and volatile components are preserved. The liquid nitrogen circulates through the system and is continually replenished from an autofill system in the exact amount which is required to keep the temperature at –196 °C. The automatic cooling system guarantees that the grinding process is not started before the sample is thoroughly cooled. This results in reduced consumption and guarantees reproducible grinding results.
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The Retsch high-speed Planetary Ball Mill PM 100 pulverizes and mixes soft, medium-hard and even extremely hard, brittle and fibrous materials. The PM 100 is a single-station unit suitable for jars from 12 ml to 500 ml. Both wet and dry grinding is possible. The Planetary Ball Mill can be used successfully in almost every field of industry and research, particularly where the requirements for purity, speed, reproducibility and fineness are very high.
The Planetary Ball Mill produce extremely high centrifugal forces with very high pulverization energies which results in short grinding times.
Product Advantages:
extreme speeds for particularly high final fineness
up to 50% higher energy input
grinding jar volumes from 12 ml to 500 ml
suitable for long-term trials and continuous use
safe and stable operation
reproducible results due to energy and speed control
10 combinations of grinding parameters can be stored
graphics display and ergonomic 1-button operation
automatic grinding chamber ventilation for grinding with solvents
2-year warranty, CE-conforming
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Retsch Cross Beater mills are suitable for batchwise and continuous coarse and fine grinding. Medium-hard and brittle materials with a hardness of up to 6 Mohs can be milled. Retsch Cross Beater Mills are highly versatile: from preparing samples in the laboratory and industrial plants, through pilot installations in technical colleges to making batches in the production.
Product Advantages:
high throughput
high final fineness
versatile in use
easily changeable bottom sieves
wide range of accessories
maintenance-free direct drive
safe design to CE standard
2-year warranty
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The mortar grinder RM 200 comminutes inorganic and organic substances to analytical fineness. It can mix and homogenize powders, suspensions and pastes. The grinder is also ideal for the uniform trituration of homeopathic and pharmaceutical products.
Product Advantages:
loss-free processing
wet and dry grinding
7 different grinding set materials for contaminationfree grinding
reproducible results by adjustment of the pestle pressure (via a scale) and digital time setting
performance display
closed, dust-tight grinding chamber with windows
high-performance drive with electronic control
easy to operate, easy to clean
safe, CE-conforming design
2 year warranty
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The Vibratory Disc Mill RS 200 is suitable for the extremely quick, loss-free and reproducible grinding of medium-hard, hard, brittle and fibrous materials to analytical fineness.
Grinding sets made from hardened chrome steel, tungsten carbide, agate and zirconium oxide permit a wide range of applications. The RS 200 is primarily used for sample preparation for spectral analysis.
Product Advantages:
- powerful Stabilized-Plane-Drive
- excellent reproducibility
- analytical fineness in seconds
- 1-button operation with graphics display
- 10 parameter combinations can be stored
- grinding tools in 5 different materials
- quick-action grinding set clamping device
- agate recognition for automatic speed reduction
- sealed, noise-insulated grinding chamber
- maintenance-free, CE-conforming design
- 2 year warranty
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The Atritor DCM Mill is one of the most universal milling systems available with independently driven grinding and classifying sections.
It has a wide range of applications producing materials in some instances to less than 15 microns.
Feed material is metered into the mill pneumatically and first passes into the classifier zone where any fraction of the feed that is already inside specification is removed as product, thus avoiding any over-grinding. Oversize is recycled internally to the grinding zone and is returned to the classifier after further size reduction. This process produces a steep size distribution curve.
Adjustment of the classifier speed controls the size of the product leaving the mill. The product is conveyed pneumatically to a collecting cyclone and/or bag filter. With the application of heat to the inlet air flow, simultaneous drying can be undertaken.
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The Atritor Micronising Mill is a classical spiral jet mill utilising compressed gas to produce superfine materials by autogenous comminution.
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The Atritor Cell Mill is a highly efficient mechanical mill with multiple rotors mounted on a vertical shaft.
The construction is modular, providing great versatility for customised design.
It will produce material with mean particle sizes below 20 microns and can be fitted with an integral dynamic classifier if the control of top size is particularly important.
Product quality is optimised by control of mill speed through a frequency inverter, which also limits the starting current.
As an airswept mill this versatile unit is an effective flash dryer and, in some circumstances, can be fed directly with a slurry, producing a dry, fine powder.
Contact parts can be manufactured in many materials to suit most applications.
The Cell Mill is extensive in its applications, ranging from minerals through chemical, dyes and pigments to foodstuffs.
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Ball mills are used primary for single stage fine grinding, regrinding, and as the second stage in two stage grinding circuits
Grinding of materials in a tumbling mill with the presence of metallic balls or other media dates back to the late 1800's. Since that time, Metso
Minerals and its predecessor companies, MPSI, Sala, Marcy, Hardinge, Kennedy Van Saun (KVS), Denver Equipment, Allis Chalmers, Boliden
Allis, and Dominion Engineering, have designed and manufactured more than 8,000 grinding mills.
Metso overflow ball mill sizes range from 5 ft. x 8 ft. with 75 HP to 26 ft. x 41 ft. with 20,000 HP.
Normal feed size to a Metso Minerals ball mill is 80% passing 1/4" (6mm or finer) for hard ores and 80% passing 1" (25mm or finer) for soft ores.
Product size is typically 35 mesh or finer.
Operation
Ball mills operate either in open or closed circuit. Open circuit operation is best utilized when:
Another stage of grinding follows the mill
Reduction ratio is small
Feed material is already fine and one pass through the mill produces the desired results
Product size control is not critical and oversize material can be tolerated in the product
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Ball mill is an efficient tool for grinding many materials into fine powder. The Ball Mill is used to grind many kinds of mine and other materials, or to select the mine.2 It is widely used in building material, chemical industry, etc. There are two ways of grinding: the dry way and the wet way. It can be divided into tabular type and flowing type according to different expelling mine.
To use the Ball Mill, the material to be ground is loaded into the Neoprene barrel that contains grinding media. As the barrel rotates, the material is crushed between the individual pieces of grinding media that mix and crush the product into fine powder over a period of several hours.
Quite simply, the longer the Ball Mill runs, the finer the powder will be. Ultimate particle size depends entirely on how hard the material you're grinding is, and the time how long the Ball Mill runs. Our Ball Mills have been used to grind glass, powder food products, creat custom varnishes,make ceramic glaze, powder various chemicals, and make Black Powder.
1) Easy and safe operation
2) Stable performance
3) Even product size
4) Low energy consumption
4) Low invest, high return
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With the proven use of gearless drive technology, the limitation of AG/ SAG mill size due to gearing constraints has been eliminated. Metso Minerals is the world's leading supplier of gearless AG/SAG mills.
The experience gained from installation and operation of these mills enables us to offer mills of up to 35,000 installed horsepower or more.
Today a single grinding line with a Gearless SAG mill and appropriate ball mills can process over 100,000 mtph.
Gearless AG/SAG Mills
Gearless drives (ringmotors) have been used on tumbling mills for several decades. The design features motor rotor elements bolted to a mill shell,
a stationary stator assembly surrounds the rotor elements, and electronics covert the incoming current from 50/60 Hertz to about 1 Hertz. The mill
shell actually becomes the rotating element of a large low speed synchronous motor. Mill speed is varied by changing the frequency of the current to
the motor. The ringmotor can be used to inch and spot the mill for maintenance.
Our engineers welcome the opportunity to assist you with circuit and circuit control design as well as start-up, operation, and optimization of the milling plant.
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Cryogenic size reduction technology just took a leap into the future.
The Black Ice Cryonizer by Reduction Engineering provides an economic and efficient solution to difficult size reduction applications.
The new Reduction Engineering Black Ice Series Cryonizing mill incorporates cryogenic fine milling technology by through the principals of;
Impact milling, Attrition milling,Particle to Particle Impact
The Black Ice Cryonizer enables the customer to grind various products;
Engineered Thermoplastic Elastomers
Rubbers (Cured / Uncured)
Pharmaceuticals / Nutracuetical Products
Pigments
Powder coatings
Waxes/Sterates
Adhesives
Spice and Herb Products
Contact Reduction Engineering Inc. to see how we can help you change the way you grind!
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The FRITSCH Soil Deagglomerator almost completely automates the deagglomeration of soil samples and simultaneous removal of stones and a high sample throughput.
Field of application
Preparation of soil samples for chemical and physical analysis, e.g. to determine the active ingredients relative to crop yield or identification of pollutants. Agglomerates are reduced to 2 mm grain size, e.g. as per the sewage
sludge code or DIN 19683.
Method of operation
Agglomerated soil samples are crushed by the combined forces of impact and friction. Rotating spiral nylon brushes in a cylindrical grinding chamber gently deagglomerates the sample, simultaneously conveying the sample along a 2 mm perforated plate within the chamber. The processed sample is collected in a container at the base of the mill, whilst larger components (stones, glass, wood, etc.) are retained and finally separated out at the end of the grinding chamber.
Advantages
- Gentle deagglomeration
- No crushing of stones
- Automatic removal of components > 2 mm
- Self-cleaning is effected by the rotating brushes which convey all material through the system
- Dust free operation through specially designed sealing
system
- Connection for dust extraction
- Accurate short-time timer for reproducible grinding conditions
- Continuous operation also possible
- Safety tested (CE mark)
- Speedy size reduction
- Easy to clean
- Overload protection
- 2 year guarantee
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Ball mills are the most effective laboratory mills for batch-wise, rapid comminution of medium-hard to very hard samples down to the finest particle sizes. The grinding can take place dry or wet. Grinding sets of many different materials are available. The mills can also be used for mixing and homogenisation.
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As extension of the existing classic line Planetary Mills, FRITSCH offers a completely new dimension of high-tech milling with the new FRITSCH premium line: The grinding bowls sunk into the disk enable for the first time to achieve revolutionary rotation speeds of up to 1100 rpm at acceleration 95 times that of gravity. The result: significantly shorter grinding times and the finest possible grinding results down to the nano range.
FASTER, SIMPLER AND SAFER THAN EVER.
- Revolutionary rotational speeds of up to 1100 rpm
- Ultrafine grinding results down into the nano range
- Finer grinding results in shorter time
- Sensational centrifugal accelerations of up to 95 times the force of gravity
- 150% greater energy application than conventional Planetary Mills
- For the first time, the bowl and lid form a single unit – no additional tensioning, no incorrect operation!
- Extremely easy grinding bowl change in a second with just two motions
- Grinding bowls position themselves and snap securely into place
- The bowl mountings rotate automatically into a convenient position for handling
- Automatic check of the locks in the mill
- Blockage in the event of impermissible operating states
- Automatic parameter check performed before every grinding, guarantees exact reproducibility
- Via USB, Bluetooth and Ethernet all data can be easily exported to save time
FRITSCH Planetary Mills premium line are ideally suited for loss-free grinding down to a fineness as small as 100 nm. The grinding can be performed dry, in suspension or in an inert gas as well as for mixing and homogenising emulsions and pastes or for mechanical activation and alloying.
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The FRITSCH Disk Mill is most suited for size reduction
within the medium particle size range. Comminution takes
place through pressure and shearing force.
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The RETSCH Disc Mill DM 200 is used for batchwise or continuous preliminary and fine comminution of medium-hard to hard-brittle solids (up to 8 Mohs). Thanks to its robust design, it can be used under rough conditions in laboratories and pilot plants, as well as online for the quality control of raw materials.
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The FRITSCH Mortar Grinder is an all purpose mill suitable for a wide range of materials: hard-brittle to soft-wet and the popular choice in the chemical/pharmaceutical area. Its gentle grinding through pressure and friction makes it the ideal mill for grinding tablets in galenics.
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Due to their high grinding energy, the Variable Speed Rotor Mill PULVERISETTE 14 is the best choice for grinding of soft to medium-hard, tough, brittle materials - including plastics and for sample preparation according to RoHS and WEEE (e.g. for detection of hexavalent chromium).
The material is comminuted through impact and friction forces. The final fineness of the samples depends on the selected sieve insert.
To avoid undesired abrasion, the FRITSCH Variable Speed Rotor Mill PULVERISETTE 14 can be equipped with rotors made of stainless steel, titanium or with titanium nitride or tungsten carbide coatings.
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Planetary ball mills are characterised by very fast and effective comminution. They have a wide range of applications. Ideal for lossless comminution down to extremely high levels of fineness < 0.1 µm. The grinding can take place dry, in suspension or under inert gas, depending on the application. They are also well suited for mixing and homogenising emulsions and pastes or for mechanical alloying in materials research.
As extension of the existing classic line Planetary Mills, FRITSCH offers a completely new dimension of high-tech milling with the new FRITSCH premium line: The grinding bowls sunk into the disk enable for the first time to achieve revolutionary rotation speeds of up to 1100 rpm at acceleration 95 times that of gravity. The result: significantly shorter grinding times and the finest possible grinding results down to the nano range.
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The FRITSCH Vibrating Cup Mill for fast sample preparation is found in almost every spectroscopy preparation lab as well as in ore and geology laboratories.
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Roller mill is a new generation of High-performance fineness and ultra-fine powder processing machine designed and patented by Zeniht. With Zeniht many years of experience in the design and construction of mineral materials pulverizing equipment, Roller mill has played an important part in ultra-fine powder processing industry. It takes the advantages of high speed impact mill and jet mill, allowing you to produce finely power without unnecessary high cost as it used to be.
Performance Features of Roller mill
1. High production with low investment compare with other big set of equipment, it can save 60%-70% for the investment.
2. Low energy consumption it features a big capacity for using specialized grinding principle.
3. High grading level using high efficiency turbine milling classifier.
4. Low friction and noise design insures no metal-to-metal contact, the ceramal hammerhead only contact with the materials being grinding. This results in low noise and wearing.
5. Environment friendly 98% of the powder can be collected with pulse dust collector.
6. Easy assembling large building projects is not needed. The machine operates steadily and safely.
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Sweco® Vibro-Energy® Grinding Mills are the most versatile line of mills available today for fast, low-cost particle size reduction to sub-micron range. Vibro-Energy grinding action achieves higher output per input horsepower; precise control of size and distribution. Product contamination from media and lining wear is virtually eliminated. Maintenance costs are low because of few moving parts and replaceable linings made of abrasion-resistant metal, ceramic or elastomers.
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From lab/pilot to production requirements, Hosokawa Micron Powder Systems offers a complete line of scaleable size reduction technologies.
Whether you call it size reduction, milling, pulverizing, jet milling, air milling, or simply grinding, we can help. Our broad application expertise allows us to help you select the technology that works best for your application. We are flexible enough to design and supply a complete system for the most unique applications yet our standard offerings are economical and acceptable for most grinding applications.
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The Sturtevant Micronizer® is a jet mill employing compressed air or gas to produce particles less than one micron. Inside the Micronizer, precisely aligned jets create a vortex. Material is fed into this vortex along an engineered tangent circle and accelerates. High-speed rotation subjects the material to particle-on-particle impact, creating increasingly smaller fines. While centrifugal force drives large particles toward the perimeter, fine particles move toward the center where they exit through the vortex finder.
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The Alpine AHM is a universal, agitated ball mill with a horizontal cylindrical milling chamber for the continuous wet milling of particles up to finenesses in the sub-micron range. The AHM features a cylindrical milling chamber with cooling jacket and a modular design for product inlet, milling cylinder, and separation zone. The mill is easily accessible from all sides for cleaning and handling. Typical applications are chemicals, minerals, ceramics, metals, pigments, foodstuffs, and pharmaceuticals.
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The Sturtevant Hammermills provide unexcelled general size reduction for virtually any dry friable material.
Benefits
* Material reduced by impact from swinging bar hammers
* Product size controlled by grates and screen sizes
* Materials reduced to granular powder at a high rate
* Heavy-duty cast iron construction
* Easy access for maintenance and screen change
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Rotoplex large scale granulators are characterized by their extraordinary performance capacity, economy, and operating reliability. The Rotoplex features a cross-scissor-cut rotor which offers process technological superiority, saves energy, increases the service life, and improves the material feeding characteristics. Besides the classic field of plastics size reduction, Rotoplex large scale granulators are employed for all types of cuttable material- even those which cause a high degree of wear.
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The Atritor Opposed Jet Mill is probably the most efficient fluid energy mill available. Unlike many mills of this type, it directly entrains the feed material into the high pressure gas for maximum acceleration to near sonic velocity before two opposing streams impact directly in a compact grinding chamber.
The energy imparted to the accelerating particles is instantly expended in inter-particulate collisions and no energy is wasted.
Specific energy consumption is significantly lower than comparable systems.
The grinding chamber is lined with tungsten carbide for maximum resistance to abrasive materials.
An independent classifier is used to ensure the most efficient separation, uncompromised by interference from the grinding process. The oversize fraction is recycled to the grinding system.
Products with top sizes less than 10 microns and mean particle sizes of less than 2 microns are typical.
Dry, oil-free compressed air ensures an uncontaminated product. For heat sensitive materials the air is cooled or hot air will provide some drying capability.
The system is fully automated for un-manned operation.
Each plant is custom designed to specific performance requirements with individual line capacities up to 2t/h.
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Hosokawa Micron Powder Systems offers a broad range of size reduction mills to handle all fine grinding industrial mineral applications. The selection includes conventional ball mill /classifier systems with new high-tech features that extend the fineness range to below D97 at 5 microns. For softer mineral fillers such as PCC, talc and fine kaolin we offer both the renowned Mikro-ACM and Mikro-LGM air classifier mills.
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Mills
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