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ISCAR Thread Milling
ISCAR's Thread Milling System enables production of precision threads on CNC milling machines and machining centers using helical interpolation programs.
Features and Advantages:
1. May be used for internal or external threads that are not located on
the rotation axis of the workpiece.
2. Provides precision threading.
3. Avoids chip jamming - a common occurrence when tapping.
4. Eliminates the problem of removing broken taps from holes.
5. When threading large diameters, ISCAR's Thread Milling provides a
cost advantage over tapping.
6. Eliminates the need for grinding.
7. A single insert may be used for many diameters with the same pitch,
as well as for right and left threads.
8. Tapered threads do not require taper reaming.
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In developing the new solid carbide thread milling cutters for small threads from M1,6 to M8, Walter Prototyp has not only expanded its product range, but it has also introduced a new milling strategy onto the market. A short cutting section of just three pitches means the thread is milled in a special helix curve.
This new working principle gives rise to a significant reduction in centrifugal forces, which in turn increases the tool life and process reliability.
Orbital thread milling cutter for M1,6 and above
Greater shank diameter for vibration-free use, even with longer lengths
Shorter cutting edge, smaller helix angle and positive rake angle for reduced forces and a soft cut
Design for 2xd and 3xd deep threads
Ni27 thread milling cutter
Newly developed solid carbide thread milling cutter with rounded profile, which is particularly suitable for producing threads in high-quality and expensive nickel components (e.g. in the field of aerospace technology) with extremely high process reliability
TiCN-hard material coating for optimum tool life
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- high cylindricity
- constant milled profile
- simple checking of thread
- in high strength material
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Gigant-ic
The thread milling cutters of our new series Gigant-ic were developed with the intention to increase economic efficiency in the production of large and deep threads on modern CNC machines. The Gigant-ic programme is made in four different size variations, in order to achieve the best possible stability for the tools and with it trouble-free thread production. This aim is achieved thanks to a modular system which allows a perfect choice from different diameters and length types.
Advantages:
* Internal coolant supply
* High process safety
* No rejects due to miscut threads
* Blind hole threads can be cut down to the hole bottom
* High positioning precision
* Low cutting forces
* One tool for all materials
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As the pioneer in performance machining of aluminum, Data Flute is proud to introduce the AFDH series. Patented geometry, multiple flutes and a flute form that reduces unwanted harmonics, combine to achieve unparalleled surface finishes at outstanding feed rates in aluminum and other non-ferrous materials. While primarily a finisher, this tool can also perform in aggressive roughing applications. Full engagement cuts of 1x diameter are possible at high feed rates. No other tool has the unique "double duty" capabilities of the AFDH series.
Benefits include:
- Unequaled surface finish
- Performance geometry developed for machining aluminum
- Premium sub-micrograin carbide
- Unique double duty performance characteristics
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WELDON 3AF Finisher:
The 3AF is intended for finishing operations in aluminum and non-ferrous materials. These tools have a high shear 40 degree helix and come standard with a cylindrical margin to provide chatter resistant machining and superior finishes in all non-ferrous materials. Although intended for finishing, the 3AF has also proven itself in lighter roughing applications.
In addition to square end tools, we provide a broad radius program for our 3AF series.
The 3AF is available from stock as a bright tool or with Zirconium Nitride (ZrN) and Titanium Carbonitride (TiCN) coatings for improved performance and extended tool life. Special quotes and non-stocked coatings are available upon request.
WELDON 5SF Finisher:
We round out our Weldon Premium Carbide offering with the 5SF. This tool is intended for finishing operations, though it can also handle medium to light peripheral roughing, in steel and ferrous alloys. A full eccentric primary grind, sharp corners, a 40 degree helix to ensure proper chip evacuation and an odd number of flutes to reduce unwanted harmonics come together in our 5SF to deliver superior finishes in ferrous materials. The 5SF should be your first choice in premium carbide for finishing and medium to light peripheral roughing for steel and ferrous applications.
Our 5SF square end tools are complemented by a broad radius program.
Aluminum Titanium Nitride (AlTiN) and Titanium Carbonitride (TiCN) tools are available from stock in stub, standard, long and extra long lengths. Special quotes and non-stocked coatings are available upon request.
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These dynamically balanced tools provide an exceptional surface to insure part rigidity in MDF, LDF, and Balsa core spoilboard material. In addition to spoilboard finishing, the radius edged cutters in carbide tipped and insert style can be used to plane to size, slot, and bottom finish in a variety of flat sheet plastic and aluminum. Regardless of the application, the entire process is accomplished with maximum productivity and outstanding finish quality.
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Vargus' thread milling carbide metal cutting tool system has been recognized as the industry standard since its initial patented "trapezoidal" indexable system design was introduced.
Vardex MiTM Thread Milling Cutters with indexable inserts
As CNC technology for milling threads races forward, and as thread milling becomes ever more popular as an excellent solution for manufacturing threads of many types, Vargus continues to offer new and updated solutions to the machining specialist.
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World's FIRST three-effective, indexable ball nose end mill allows you to increase feed rates 50%!
- Diameters: 20mm, 25mm, 32mm
- Applications: Semi-finish and finish profile milling ¦
- Materials: Steels, stainless steels, cast irons, aluminum, titanium and heat-resistant alloys
- Mountings: Cylindrical, Weldon and Morse tapers
Machine Time Reduced by 33%!
SideLok™ advantage!
- Higher metal removal rates
- Secure insert retention
- Faster indexing - retention screw remains in the cutter
- More up-time - less time lost in tool change
- Single spare part reduces inventory
Grade offering
- VP5020 - PVD coated, sub-micron grade for higher speeds with exceptional toughness machining steels, cast iron and heat resistant alloys
- VP5040 - PVD coated, high-toughness grade for heavy-duty applications in steel and stainless steels
- Suitable for dry machining without coolant
Rigid positioning of the inserts in the cutter body offers:
- Better diameter tolerance
- Less runout
- Ideal spherical form of the cutter
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MBG diamond grinding products offer the most tightly controlled properties and characteristics of any grinding diamond in today's market. From the most well-defined crystals to highly friable irregular shapes, the MBG product line offers tailor made diamonds for a wide range of grinding applications in non-ferrous materials.
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JETMILL T-CBN BALL
Specifications
PcBN Tipped Ball Nose End Mill
EBB recommended cutting conditions
Work material : Gray Cast Iron / Ductile Iron
Cutting Speed (RPM) : 5 000 - 15 000
Feed (IPT) : 0.0008 - 0.020
Axial D.O.C. (in.) : 0.040"
Pick Feed (in.) : 0.118"
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The cornerstone of Seco Tools' approach to disc milling is to offer the widest range of inserts, cutter bodies, and attachment types in the industry.
Seco Tools is your single source supplier for slotting, backfacing, circular interpolation, circlip grooving, dual-radius slotting, and trochoidal T-slotting. The full standard range of Seco Tools disc milling cutters is available in diameters from 24 - 315 mm (1"-12").
LNK INSERTS
Very tough inserts designed for weaker machines or unstable machining conditions; these cutters have fewer teeth engaged in the cutting process
SNHQ INSERTS
Higher metal removal rate achieved under stable machining conditions. Excellent results for light cutting applications
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The CoroMill 390 endmill offers precision performance in a class of its own. In many ways, the CoroMill 390 is the first high-precision indexable endmill. Playing in the same league as solid endmills.
The CoroMill 390 produces mirror finish surfaces and true 90° shoulders. Noise and vibration are reduced to a very low level.
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Diameter range from 1.00” – 4.00”
4 indexes without going to a left hand cutter.
Backdrafted relief angle for reduced side pressure in long reach applications.
Utilizes the same inserts as the QuadBore and PowerQuad milling line
End mills equipped with the TopOn adaption for reach flexibility.
All tools equipped with coolant through.
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Speedmaster HSC - dreamlike results become true!
The cylinder cutter SpeedMaster HSC convinces of dynamic and qualitative high-grade milling results.
Advantages at a glance:
- The spiral cutting arrangement guarantees the smallest forward feed during milling and drilling.
-Special grinded fine-cuts are result of a special sharpening procedure by multi-
axis CNC-controlled grinding machines.
- Optimal formation of swarf for a resistance-free removal of chips.
- Quiet running and no vibrations because of the chip breaking spiral.
- Environment and user friendly operation because of noise reduction as well as the pulling removing action of the HSC blade.
- The SpeedMaster HSC is also available with a direct suction.
- Usually we supply our self-designed QGS pick-up attachment for direct suction or with a cylindrical shank.
-Other tool pick-up attachments are available as an extra (e.g. MK, SK and HSK).
- High-quality materials and a computer-
controlled PLASMA-IONEN hardening system are the basis for a long durability
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HSM is not simply high cutting speed. It should be regarded as a process where the operations are performed by very specific methods and on high precision production equipment.
HSM is not necessarily high spindle speed machining. Many HSM applications are performed at moderate spindle speeds and with large sized cutters.
HSM is performed in finishing on hardened steel at high speeds and feeds, often 4-6 times conventional cutting data.
HSM is High Productive Machining of small-sized components in roughing to finishing and in finishing and super-finishing in components of all sizes.
HSM will grow in importance the more net shape the component become.
HSM today, is mainly performed on taper 40 machines.
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A trusted member of our aluminum cutting tool program, the HSM series adopts the geometries of our ARF series and couples them with an extended reach design. The stub flute length, in conjunction with a wide range of reach lengths, makes the HSM series a great choice for roughing in aluminum and other non-ferrous materials.
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Now available in new 6.0" and 2.5" diameter cutters
Four indexable cutting edges
Low- and high-density style cutters
Top-On end mills for modular convenience
Coolant-through for chip evacuation
Precision-ground wiping flats with up-sharp ground and polished inserts
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bxd range of milling cutters for high performance machining of aluminium alloys and heat resistant materials.
- New offset shank type for deeper milling!
- Low resistance geometry and inserts with a rigid tool body. High aluminium removal rates of more than 3000 cc/min.
- New DLC-coated inserts for outstanding aluminium alloy machining performance.
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Shank-End HW Cutters - unequalled in
Quality and Choice
Concerning the production of carbide tools and HSS tools flexibility and a high stand-ard of know-how is required to achieve high-quality tools.
ZEIM is able to respond with special types to your individual problems, reliable and in shortest delays.The high standard of our machines and well-trained employees help to succeed in getting a high productive capacity. With pleasure we will submit an offer for a tool made to your special purpose of application according to a sketch /drawing or technical data.
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Main Features
CENTER DRILL -
Precise positioning
DRILL -
Long tool life and high efficiency
SEMI FINISH REAMER -
Stable drilling and stable diameter
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The new milling cutter generation - MultiEdge
Our premium product range - MultiEdge - milling cutters open new perspectives for you in highperformance and high feed machining. The modular tool technology allows customer-specific system solutions in most diverse application areas.
Technological know-how and innovations of the LMT-Group are the basis for your success. High efficiency and increased productivity are guaranteed by:
- new substrates
- new geometries
- new wear protection
- new coatings
- and always one more cutting edge!
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Features :
- Multi Grooving
- Combined Grooving and Chamfering
- Overgrooving Head Milling Cutters
- Set-Tools for Grooving, Chamfering and Face Milling in one Operation
Possible Attachements :
- HTF (License SANDVIK, BTS-compatible)
- Capto (SANDVIK - System)
- KM (Kennametal - System)
- HSK
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V440 Cutters
The V440 cutters have a robust design ideally suited for roughing and semi-finishing applications. The two flute design offers maximum productivity, with additional inserts providing shank protection on larger cutters. The inserts have two indexes for greater economy. The two top form geometries improve reliability and performance. Additionally, two PVD coated grades are available to ensure longer tool life. The V440 system is designed to take the most punishing cuts in the most difficult to machine materials.
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The MAPAL tooling progamme was completed by a wide range of highly qualified milling tools for machining all common materials. The various sizes consist of milling cutters with PCD inserts for non-iron materials as well as ISO milling cutters featuring tangential inserts for cast iron and steel.
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END MILLS FOR CARBON FIBER (CONTOURING)
HTT offers a complete range of end mills specifically designed for carbon fibers CFC / CFRP
a) Roughing and semifinishing cutters in micrograin solid carbide + Diamond coating
b) Profiling cutters in micrograin solid carbide + Diamond coating
The range of diameters stretches from 1 mm to 32 mm
Requests for special execution are anytime very welcome.
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END MILLS FOR LIGHT ALLOYS ALUMINUM
These cutters are specifically designed for light alloys and aluminum machining in order to obtain excellent performances in terms of speed and feed rates as well as of excellent surface quality of the machined component.
Micrograin solid carbide without coating.
Range of diameters from 1 mm to 32 mm
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