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The new F4080 octagon cutter with eight productive cutting edges per insert has no limitation with regard to the application type and it makes no compromise in terms of quality.
It is particularly convincing when plunge milling cast iron and steelwork components as well as in the chamfering or circular interpolation milling of stainless, difficult-to-machine or non-ferrous materials.
Walter octagon cutter F4080
Best tool for surface milling, plunge milling, chamfering, bore milling and circular interpolation milling
Maximum productivity due to 8 cutting edges per insert
Complete range of geometries and grades for machining all kinds of materials
Walter face milling cutter F4033
Extremely stable indexable inserts thanks to the negative basic shape
Soft cutting action due to the extremely positive insert geometry for maximum productivity
8 cutting edges per insert
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Features:
- tempered steel Cr-Mo (tempered to 1250 -1400 N/mm2)
- integrated coolant hole
- optimised chip pockets
- high manufacturing precision:
- radial run-out in relationship to master insert: 0.02 mm
- axial run-out in relationship to master insert: 0.02 mm
- compact pleasant design
- helical chip geometry
- axial alignment positive
- radial alignment negative
- optimum connection to milling adapter
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Sandvik Coromant is now launching CoroMill 690, a long edge cutter for titanium milling, specifically suitable for aerospace components, such as the structural parts of airframes, wings and fuselages and landing gear. The amount of titanium in high strength complex components is increasing and with this anticipated demand there is a critical need for improving machining efficiency.
CoroMill 690 is a high productivity cutter, with cutting inserts with four cutting edges for economic 2-D profile operations and optimised chip flutes to reduce chip jamming. Every insert pocket has a threaded coolant hole prepared for a nozzle for high pressure coolant delivery to optimize chip evacuation. The chip evacuation is highly appreciated when face and shoulder milling in cavities, in pockets or in full slots.
First choice applications include circular interpolation from a pre-drilled hole; edging and contouring and repeated square shoulder milling. The iLock rigid interface keeps the inserts rigid for consistently accurate milling. Axial support prevents insert breakages on the bottom row and chip jamming on the second row.
The CoroMill 690 long edge cutter is designed for use with the Coromant Capto modular tool holder system for stability and shank clearance, essential when machining long overhangs and reaches. The cutter is available in diameters of 50 to 100 mm, with two insert styles and closer pitch on large diameters for profiling.
The cutting inserts come in grades GC1030 or GC2040 in SL geometry, optimised for edging in titanium.
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ISCAR offers a wide range of face mills using a variety of different types and sizes of inserts. The HELI2000 inserts are available in 10 and 15 mm (.394 and .591") sizes for an easy and accurate cut and a high surface finish. The square QUAD2000 series of inserts are available in 10, 12 and 16mm (.394, .472 and .630") sizes.
MILL2000 inserts come in 3 and 20 mm (.512 and .787") sizes for rough milling at high feed rates.
The versatile CHAMMILL milling tools can carry four types of inserts in the same pocket; the HELIOCTO uses both octagonal and round milling inserts in the same pocket. Many cutters are also available with 45° and 75° lead angles.
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Utilizes a series of overlapping plunges producing higher metal removal rates and greater reaches than conventional milling
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CoroMill 490
Sandvik Coromant has launched the first of a new generation of shoulder mills, the CoroMill 490, which reduces machining costs by up to 25 per cent. CoroMill 490 is a high-precision tool for applications where reduced depths of cut and less final machining are required, as with the near net shape precision forgings and castings used by machine shops for higher productivity. Less, but more precise, work is needed on these castings and forgings. This is possible with the four edge insert design of CoroMill 490 and reduces substantially the cost per component for customers.
CoroMill 390
A new range of damped silent tools from Sandvik Coromant is bringing substantial performance benefits to complement the existing range of long and slender CoroMill® 390 milling cutters. Integrated dampening offers more efficient, vibration free machining to improve the performance of cutting tools working in deep cavities and pockets. The stabilization of the machining process in this way provides wider machine utilization for face and shoulder milling, especially in long overhangs and will boost the capabilities of long reaching tools.Reducing vibration in often tricky situations provides the confidence needed to increase the cutting parameters without compromising work piece quality. This enables the achievement of greater machining success with the CoroMill® 390 - including improved component surface finish and longer tool life.
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ARNO® solid carbide milling cutters are made from ultra micro-grain hard metal. The grain sizes are 0 - 0.5 µm and depending on the finish are provided with various coatings (TiAlN or TiCN).
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A unique and advance line of Solid Carbide milling tools for Threading and Grooving Deep Parts.
# Enables machining in deep holes.
# Coolant through the flutes is very effective for deep holes.
# Spiral flutes allow smooth cutting action
Shorter machining time due to multi, 3 to 5 flutes
# Longer tool life due to special multi-layer coating
Threading Partial Profile 60� -
* Same tool can produce a wide range of threads and pitches
* Same tool can produce both External and Internal threads.
The tools are offered in Carmex advanced MT8 Carbide Grade, a Sub Micron grade with Aluminium Titanium Nitride (AlTiN) multi-layer coating (ISO K10 - K20).
This grade deliver Extremely high heat resistant and smooth cutting operation, for high performance, and normal machining conditions. General purpose for all materials.
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CoroMill 245 is the most versatile facemill on the market. It offers an opportunity to reach the best productivity for each specific type of operation - just by combining the most suitable cutter pitch with the most relevant insert geometry and grade.
CoroMill 245 is the first choice cutter for versatile facemilling.
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M1200 Face Mills
- Gain up to 30% more productivity with less horsepower.
- Get up to 50% longer tool life.
- Lower your cost per edge with 12 true cutting edges on the insert.
- Run at higher speeds and feeds with high metal-removal rates.
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The new SMAX face mill line featuring the DPM434R (18MM long) insert series is now available in both 0 degree and 45 degree lead angle versions.
The 0 degree lead generates true square shoulders to allow shouldering
and multiple Z-axis depth milling passes. The 45 degree lead allows for
higher chiploads and feedrates.
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Face Milling
Kennametal has one of the largest ranges of face milling cutters, including the grades and geometries to suit all the materials.
KSCM Alu Mill
Productivity booster in aluminum face milling
KSOM
Best productivity in face milling
KSOM Mini
A new dimension in face milling performance
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Face Milling Cutters
- Twincut Face and Copying Milling Cutters 45° and 90°
- Face Milling Cutters 90° with Twincut geometry
- Univex Face Milling Cutters 90°
- Face Milling Cutters 90° for ISO Indexable Inserts
- Twincut VA Face Milling Cutters 45°
- Face Milling Cutters 45° for ISO Indexable Inserts
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The name of the game is to keep you 'at the cutting edge'. Your productivity depends on things like reduced cycle times, quick insert indexing, higher metal removal and consistent quality.
Seco Tools offers seven different face milling families - each with its unique feature and capability regarding productivity. They are:
HEXAMILL
When stronger inserts and higher feed rates are needed Seco Tools has one of the widest and most competitive ranges of face milling cutters and inserts on the market.
QUATTRO MILL
Simplify your general purpose face milling applications with Quattro Mill and get the added benefits of increased productivity, ease of use, reliability and greater precision.
DOUBLE OCTOMILL
R220.48 Double Octomill is a face mill for general cast iron milling applications.
R220.44
R220.44 is ideal for machining cast iron when an extremely high metal removal rate, as well as extensive tool life, is a requirement.
R220.30 CUTTERS
R220.30 cutters are intended for the finishing of cast iron, nodular iron components and high quality surface finish demands.
OCTOMILL 05 & 07
With one of the most comprehensive ranges of face milling cutters on the market, Seco Tools stays competitive with Octomill.
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V590 Square Shoulder Mills
The V590 has positive top-form geometry inserts to create lower cutting forces. The cutters are designed to generate a true 90° square shoulder, eliminating secondary operations saving time and improving efficiency. Coolant through holes on end mills is standard and large chip gullets ensure efficient chip evacuation. The V590 is ideal for ramping and helical interpolation operations as well.
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These tools stand out due to their simple, robust design, their excellent milling performance and quality, as well as due to their high efficiency. They are suited for high cutting speeds and feeds (HSC). The low weight and the few parts mounted simplify the handling.
At the center of the milling head are high-precise PCD inserts which can be adjusted very simply and rapidly.
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General description :
Our SDP Spider Mill is designed for high productivity face milling of gray and ductile cast irons. It is a 90 degree double negative milling cutter with positive cutting insert geometry. Each insert consists of eight cutting edges. A unique positive chipbreaker insert provides less cutting force, more productivity and a longer tool life. Available with ACK100 and ACK200 CVD coated grades.
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CoroMill® 245-18 is a robust cutter with large, thick inserts capable of heavy chip removal rates. This larger version of CoroMill 245-12 widens the choices available and will cover more demanding applications.
CoroMill 245-18 is light cutting making it the power-efficient first choice facemill for most ISO-P, -M and -K materials in the ISO 50 and 60 machining centres. It is capable of milling surfaces with excellent finish – particularly when used with wiper inserts.
Reinforced cutting edges for 6-8 mm deep cuts within a feed range of 0.2 up to 0.4 mm enable the cutter to mill blanks with forging scale and large variations in required depth of cut. Under favourable conditions a max cutting depth of 10 mm is achievable.
CoroMill 245-18 is available in diameters 80-250 mm as coarse, close and extra close pitch for maximum performance in different machining conditions.
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7745 VOD Series
Stellram's most versatile cutter. A strong multi-purpose cutter excellent in high temperature alloys and stainless steels using 4mm or 6mm octagonal inserts for up to a 0.445" depth-of-cut.
7745 VS Series
Excellent in tool steels and cast irons. Exceptionally thick square inserts handle tough conditions. Design allows for recessing operations.
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Cutting Tools
Application of cutting tools is varies and generally categorized into turning, milling to drilling. Tungaloy has extensive lineup of TAC inserts with combination of various grades, dimensions and chipbreakers. These inserts respond to “high-speed and precision cutting” needed with time.
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CoroMill 390 is the most versatile facemill on the market for better accessibility. It offers an opportunity to reach the best productivity for each specific type of operation - just by combining the most suitable cutter pitch with the most relevant insert geometry and grade.
CoroMill 390 is the first choice cutter for versatile facemilling.
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Miniature SH 2, 3 & 4 Flute Series
New this year, we have expanded our offering of miniature
tooling. Several new sizes and lengths have been added
to this already proven series of tools. The tools are
available in 2, 3, and 4 flute designs in stub and standard
length configurations. All are available with coatings to
enhance tool life in the material you are machining.
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HAM offers a full range of PCD facemills from diameter 50 mm to 315 mm in 1D, 2D, & 3D designs utilizing both inserts and cartridges. We also offer a high-density version that doubles the effective amount of cutting teeth to further increase productivity. Another innovative design is the chip-breaker PCD insert that is offered for our 2D cutter design. The chip-breaker inserts allow for a heavier cut with very good chip control in materials that are more difficult to manage chips.
Maximum Productivity
* highest possible efficiency due to maximum number of teeth
* PCD-cutting insert guarantees highest precision and optimal surface quality
* considerably higher tool life is achieved compared to conventional cutter systems
* the cutting adjustment is optimised and simplified by edgewise (sidewise) fine adjustment
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FRANKEN Alu-Jet-Cut end mills
The Alu-Jet-Cut end mills were developed especially for HPC-volume machining in aluminium materials. Due to highest surface qualities on all working surfaces and due to a special micro geometry, in connection with a tough carbide substrate, highest machining volumes can be realised with a great degree of process safety. These end mills are available in a diameter range from 10 to 25 mm with the most important corner radii.
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Milling tools for machining hard materials, high-speed cutting
radius end mills, toric end mills, multi flute end mills, also stubbed
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Diameters:.312" to .750"
Cutting Edge Length:.20" and .62"
Cutting Edge Radius:Chamfer & Radius
Grades Available :IN2005
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PCD:
For working with aluminium with a high silicon content, non-ferrous metals, CFK and GFK materials as well as compound materials like glare.
CBN:
For working with carbon rich and hardened steels.
We produce optimal milling tools, complete and according to your requirements. Together we determine your tool requirements and produce them exactly according to specifiations. The milling, production and material is determined by your working requirements. We balance and shrink fit your milling tools on request.
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Metal Slash MS-Serie for milling with high feed rate
The new Metal Slash Cutter Serie from diameter 50mmm to 125mm with high cutting capacity and low cutting force for machining of steel, die steel and cast iron. Depending to the operation feed rate of 2mm/teeth and depth of cut of max. 2mm in face milling or ramping operation is possible. Economical 4 cutting edges usage with optimized geometry for efficient milling.
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