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A Complete Line of Products, Full of Systematic Advantages
Here is the best argument straight away for Pokolm-Voha solid carbide end mills: We use our own end mills to produce a large share of our milling cutter bodies and arbors -and for good reason. Our solide carbide end mills are famous for their precise concentricity, plus they are suitable for shrinking processes, and have a full range of advantages in high-speed and extreme milling operations.
We use specially selected materials and have suppliers and coating partners who are integrated in our development and production process. This creates the most favorable environment for our highly specialized staff to produce first-claas, high-quality end mills using the latest high-teh grinding machines.
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AccuThread
Thread Milling Cutters, Inserts and Holders
Features and Benefits
AMEC's proprietary AM210® coating has a 25-50% increase in tool life over the competition.
AccuThread 856® solid carbide threadmills have a thicker core and helical flute which offers increased strength and rigidity when cutting forces are applied.
AccuThread 856® standard cutting lengths allow for multiple applications without the need for special threadmills.
AccuPort 432 specific threadmills stocked.
AMEC's Indexable Threadmill Holders are made from a stainless steel that is engineered to dampen vibration during operation.
The AccuThread 856® Indexable line of Threadmills offer three insert length and a wide range of thread forms.
The AccuThread 856® Indexable Threadmilling Holders are offered in multiple flute configurations and feature a bolt-in type and a patented pin style locking system, which ensures unsurpassed repeatability.
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ThreadMill:
Solid carbide and indexable threadmilling gives a superior quality thread while providing substantial cost savings.
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RobbJack routers and cutters set the industry standard for close tolerances and consistent performance. This quality is achieved by a continuing dedication of resources to research and development. In fact, we’ve been a leader in machine development and manufacturing techniques, for over 40 years . . .
Upshear and Downshear Roughing Routers for superior material removal at feed rates to 1500IPM
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Straight Flute Routers for superior material removal in plexiglass and stacked material applications
RobbJack routers and cutters set the industry standard for close tolerances and consistent performance. This quality is achieved by a continuing dedication of resources to research and development. In fact, we’ve been a leader in machine development and manufacturing techniques, for over 40 years . . .
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The stars of the shoulder milling cutter range are the Xtra·tec® F4041 and Xtra·tec® F4042. The F4042 is an extremely positive tool for roughing and finishing and it can optionally be provided with a quick Screw Fit adaptor.
Four cutting edges per insert and its unique spiral-shaped indexable insert make the F4041 a tool for maximum productivity.
Walter shoulder milling cutter F4041
Unique, spiral-shaped indexable insert for precise 90° with 4 cutting edges per insert
Maximum process reliability due to the negative insert seat
Ideal operational smoothness due to the positive rake angle
Walter shoulder milling cutter F4042
High positive tool for extremely soft cutting action
Roughing and finishing cutter with precise 90°
4 different insert sizes are available, thus enabling the most effective tool to be selected for each application
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Thread Milling
Cutters, Inserts and Holders
Features and Benefits
Complete programme available of both solid carbide and indexable insert thread mills - One stop for all requirements
Full form profiles -
Allows 100% thread depth against 65-75% for tapping
Full profiles present on all inserts and solid thread mills -
Allows threading to within one full pitch of blind tapping
Optimised cutting geometry -
Minimal horse power requirements even with coarse pitch threads
High technology manufacturing techniques -
Ensures high quality product for consistent predictable production even in exotic metals
Versatile multi use tools -
All tools can produce left or right handed threads
External and internal threads can be produced in the same toolholder with just an insert change
Unique cutter design -
Allowing thread milling as small as M1.6 and each tool configured for cycle time optimisation
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RESISTOR PEARL is the latest up-to-date milling technique from Carmon:
PEARL coating is the combination of a layer of hard coating (TiCN) with a lubricating layer (Movic). The first layer gives, with its hardness (3.500 HV), a strong protection against wear, while the lubricating layer reduces friction, thus achieving excellent chip removal. Particularly suitable for stainless steel machining, PEARL is now being applied on the Carmon premium quality ripper cutters of the RESISTOR series (ASP2052).
We exhibit at MACH-TOOL 08 in Poznan (Poland) from 9th to 12th June 08. We look forward to wellcome you in our stand no.38 in the Hall 9.
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V-Carb End Mills designed with unique 5-flute geometry reduces harmonics that improve finishes...allows heavier stock removal...can run at higher production rates...suitable for a variety of materials up to 45Rc
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Workpiece requirements call for ever better tool surfaces. Walter Prototyp finishing cutters have special geometries that satisfy this demand. Our geometry prevents chatter marks and produces smooth milling characteristics.
The product range includes tools with different cutting edge lengths and helix angles
N60 – finishing cutter with 60° helix angle
High-twist solid carbide shank cutter for the purest finish
60° helix angle produces a soft cutting action and achieves the best surface finish on the workpiece
Good removal of chips due to the high helix angle, thereby preventing scratching of the machined surface on the component
N45 - finishing cutter with 45° helix angle
Tool specifically for the machining of ISO material groups P, M, and K
Stable and smooth machining of the workpiece due to the all-new microgeometry on the cutting edge, thereby eliminating vibrations.
High-quality TiAlN coating for maximum tool life
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A comprehensive programme of Solid Carbide 2, 3 and 4-Flute Milling Cutters available with a wide variety of surface treatments for increased productivity and tool life:
- Miniature End Mills
- End Mills - Single Flute
- Slot Drills
- End Mills
- Roughing End Mills
- Corner Radius End Mills
- Ball-Nosed Slot Drills
- Ball-Nosed End Mills
- Multi-Application End Mills
- Milling Cutters for Aluminium
- Milling Cutters for Stainless Steel
- Unequal Helix End Mills
- Unequal Helix Roughing Cutters
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TXP & EXP
• Highly economic design with 3 cutting edges
• New chipbreaker geometries for optimum performance
• Stable double clamping system of the insert
• All EXP milling cutter with inner coolant
• Extremely quiet running at large cutting depths
• Feed rate up to 3 mm/tooth for maximal productivity in roughing operations
High-efficiency in engraving operations
Super "Quick motion" milling cutter
Feed rate up to 3 mm/tooth
- MH, - ML chipbreaker
T1015 grade for cast iron
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Dormer’s range of Solid Carbide Thread Milling Cutters has expanded rapidly over recent years to meet the growing demand for tools with the ability to exploit the potential of modern CNC machines and produce high quality, accurate threads.
Offering impressive tooling economy and high levels of tool life, the current programme covers Metric, Metric Fine, UNC, UNF, G (BSP), NPT and NPTF thread forms, meaning that Dormer can now offer a thread milling cutter for almost any application.
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WhizCut will change the way thread mills are used today by introducing the new WhizThrill. The WhizThrill deburring thread mills take thread milling to the next level. Users of thread taps and thread mills have for years been battling problems of getting burrs when threading holes. This has resulted in an extra operation where a deburring tool has to be used resulting in increased production time and cost. A WhizThrill together with the WhizCut software does all of this in one single move giving a perfect result.
WhizThills are produced with the best carbide and coating combination to be in forefront of technology both when it comes to tool design and material. We also offer a wide range of micro thread mills with extra tool strength.
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OSG is pleased to introduce the new CBN Ball End Mill. CBN (cubic boron nitride) follows diamond on the hardness scale, making this ball nose end mill ideal for finishing applications in hardened steels up to 70 HRC.
This end mill features a ground CBN tip brazed to a solid carbide shank. When compared to solid carbide cutters, the OSG CBN Ball End Mill lasts up to 10 times longer in finishing applications.
In addition, the OSG CBN Ball End Mill incorporates a 180-degree cutting edge and a ± 5-micron radius tolerance, providing extremely fine surface finishes.
For more information on the new CBN Ball End Mill, please visit our online catalog:
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The milling cutter F2334, with its round inserts with location flats and a sturdy fixation, ensures maximum feed rates and cutting performance, particularly when roughing difficult-to-cut materials, such as titanium alloys.
The Walter slot milling cutter, for example, doesn't only ensure enormous performance and precision for HSC operations in copy milling.
Walter milling cutter F2334
Round inserts with location flats ensure high stability insert clamping
Ideal for maximum feed rates and cutting efficiency
Ideal for roughing operations and difficult-to-machine materials
Walter finishing ball nose cutter F2139
High-precision tool with indexable inserts
Finishing cutter, ideal for HSC operations
Also available in a carbide shank version for finishing deep pockets
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All-Diamond Tipped Mills - DAD15, DPD15, EDPD15
High-speed and High-precision milling of aluminum alloys
All-PCBN Tipped Mills - QPP15
High-speed and High-precision finishing of gray cast irons
- Highly accurate machined surface
(aluminum alloys: Rz up to 2.0 µm; Rmax up to 3.0 µm with wiper insert)
(gray cast irons: Rz up to 3.0 µm; Rmax up to 6.0 µm)
- High speed milling
(aluminum alloys: up to 4000 m/min
cast irons: up to 2000 m/min)
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The new 7791VS family of plunging cutters is ideal for fast metal removal in aerospace and mold applications. Plunging operations are faster and more productive than profiling operations.
- Ideal tool for step over-plunge-slotting and core
plunging.
- High metal removal rate and excellent chip
evacuation.
- Principally Z-axial cutting force minimizes tool
deflection and side forces.
- System extremely efficient in all roughing operations and deep
cavities.
- Ideal for aerospace and mould making industries.
- Wide range of grades and geometry for all applications.
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Large cutters that can be used on small machines
Disc concept aimed specifically for cutting aluminum on compact machines!
- Roughing
Disc Cutter S
- Finishing
Disc Cutter PRO
Why a disc cutter?
- Multiple passes must be made when cutting a wide range of workpieces on compact machines, which create offsets at the lapped areas.
- On a compact machine limited to a total tool weight of 3 kg including the arbor, the conventional ø125 steel cutter was overweight.
- Meanwhile, an aluminum body cutter that solves the weight issue requires a special arbor that extends the tool protrusion.
Solutions
- Arbor-and-cutter developed under a new concept. Made of steel, yet it is
thin, lightweight, and offers a high level of tool rigidity. Thus, highly efficient
cutting can be realized through the use of a large-diameter cutter, which could not be used in the past!
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OSG is proud to present our new line of WXS™ End Mills. These new super-coated end mills utilize nanotechnology and are specifically designed for milling at higher speeds and temperatures.
OSG’s patented WXS™ coating has an increased oxidation temperature. This permits higher spindle speeds, leading to faster cycle times. As a result, the increased SFM (surface feet per minute) extends tool life since the generated heat actually improves the surface hardness of the WXS™ coating.
In addition, the optimization of the substrate with the WXS™ treatment on a molecular level increases adhesion strength, thereby decreasing the possibility of chipping.
For more information on any of the WXS™ End Mills, please visit our online catalog:
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5702VZ
High Speed Aluminum Machining
The highest performance aluminum routing cutter available on the market. All 5702 cutters are designed, manufactured and tested to EN ISO Standard 15641:2001. This ensures security at ultra-high speeds.
- Up to 45,000 RPM
- Only cutter available balanced at G2.5 @ 30,000 RPM
- Industry standard radii - 2mm to 6mm
- Stocked HSK and cylindrical shanks
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A comprehensive programme of HSS and HSCo 2, 3 and 4-Flute Milling Cutters available with a wide variety of surface treatments for increased productivity and tool life:
- Slot Drills
- Copying Mills
- HSCo-XP (Powder Metallurgy) Application Cutters
- Mini Mills
- End Mills
- Roughing End Mills
- Ball-Nosed Slot Drills
- Ball-Nosed End Mills
- T-Slot Cutters
- Woodruff Cutters
- Corner Rounding Cutters
- Dovetail Cutters
- Inverse Dovetail Cutters
- Double Equal-angle Cutters
- Single Angle Shell End Mills
- Side and Face Milling Cutters
- Metal slitting saws
- Shell End Mills
- Parting Off Inserts
- Parting Off Tool Holders
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Ñ Engraver’s milling cutters in HSS
Ideal for fine working on steel, cast steel, alloyed and unalloyed,
and on non-ferrous metals with high resistance to cutting.
Cutting speed: Vmax. 60 - 180 m/min
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The ChaseMill family cutting tools is part of TaeguTec’s milling product line that offers a wide range of cutters and end mills with a multitude of inserts. The ChaseMill can cater to all general milling applications while providing the most economical solution available.
Features
The ChaseMill helical positive cutting edge guarantees smooth, quiet and efficient milling with exceptional accuracy. Various cutting geometries and grades can be applied to a wide range of materials and cutting conditions. Available with a full range of corner radii and sharp ground inserts for aluminum milling applications, the range has an extensive selection of cutter bodies with different insert densities, coolant options and extended lengths to provide the ultimate milling solution.
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The S256 is the first solid carbide end mill developed by Dormer specifically for the machining of Stainless Steels and Exotic Alloys. Adding to their extensive range of high performance, material specific tools, the S256 can be used across a wide range of applications, from roughing to finishing.
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KOMET® Quatron hi.feed -milling cutter
The success enjoyed by our tried and tested KUB Quatron® solid drill range continues in our new milling cutter range. With the unique Quatron indexable insert developed from solid drilling technology, we are extending our experience to the new Quatron hi.feed milling cutter.
Plunge milling (also known more simply as plunging) is a type of machining particularly suitable for cutting deep grooves and large cavities. Plunge milling can be the ideal solution for large projection lengths and unstable conditions.
Applications:
The Quatron hi.feed is a high-performance roughing tool for the fast removal of large quantities of cut metal.
Your PLUS:
* Mill cutting bores with just one tool rather than enlarging them with several drilling tools.
* Four cutting edges per insert lowers production costs per cutter.
* Increase in productivity thanks to high-volume chip removal.
* Deflection of passive forces in an axial direction. Plunge milling puts less stress on the spindle thanks to the lower loading.
* Variable manufacture of different diameters.
* Low cutting pressure.
* A tough substrate allows universal use for steel, cast iron and stainless materials.
* Capable of high feed rates - up to 2 mm per cutting edge.
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Side milling cutters 382/383 and M310
Milling tool for
- groove milling
- slot cutting
with indexable inserts
universal geometry for steel and light alloys
10° positive top rake
best swarf evacuation
outstanding cutting performance and
surface finish
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Carmex Mill-Thread line of Inserts and Tool Holders is recognized worldwide for its full range of high quality inserts and tool holders answering to all the common thread standards and more.
Carmex system design is the most popular being produced also by most of the other thread milling tools manufacturers, thus, interchangeable, an advantage for the customers.
Carmex offers five different inserts sizes from 12mm up to 40mm length to cover applications from small to big diameters.
To support the inserts, a wide range of tool holders is included in the line, steel shank or carbide shank, for one insert or more.
All the tool holders including a built in coolant bore.
The advantages of using Mill-Thread tools and Carmex's in particular are:
* Same toolholder and insert can produce both right-hand and left-hand threads.
* A single insert & toolholder can produce a given thread on many diameters (External & Internal).
* Prismatic shape of insert's tail ensures exact and reliable clamping in the toolholder. Most inserts are double sided, having two cutting edges.
* Thread is produced in one tool pass.
* MT tools can produce tapered threads.
* Improved productivity thanks to increased cutting speeds and multitooth type carbide inserts.
* Threading to one pitch of a shoulder in a blind hole.
* Longer tool life thanks to a special multilayer coating process.
* Lower tooling costs, considerably less expensive than using taps and dies.
* Since lower machine power is required, a smaller machine can produce larger threads in a single operation with less idle time and tool changes.
* Enables machining of asymmetrical parts.
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