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Features :
- Frame design using finite element analysis
- 24-station, swing-arm automatic tool changer
- 8000 rpm belt driven spindle design with coolant ring
- Heavy-duty ball-type linear guideways in all three axes
- Large-size pre-tensioned ball screws
- Servo-driven Z-axis travel for smooth contour machining without mechanical counterweights
- Robust control software and user-friendly, ergonomic control panel
- Dual-linked front doors for easy access
- Rigid tapping
- Artificial intelligence with contour control |
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The VMC 4020 FX is our most popular VMC. It provides a wide power range for job shop metal cutting flexibility. The VMC 4020 FX is designed with flame hardened integrated box way construction, Steinmeyer ETA+ dual mounted ball screws and spindle speeds ranges 8,000 to 10,000 RPM. This machine is ideal for job shops, mold/die and other mid-range parts producers.
40"x20"x20" Envelope
X/Y/Z axes travel on the VMC 4020 FX is 40" (1,016mm) X 20" (508mm) X 20" (508mm). Rapid Travel rate is 1,000 inch/min (25.4 m/min).
VMC 4020 FX comes with two available control options, Fadal GE Fanuc Oi - MC control or Fadal MP CNC control. With these choices MAG Fadal provides a complete package to meet our customers' ever changing machine requirements.
For detailed specification on VMC 4020 FX with Fadal GE Fanuc Oi- MC control please click here
For detailed specification on VMC 4020 FX with Fadal MP CNC control please click here
For detailed specification on VMC 4020 with GE Fanuc 18i-MB5 CNC control please click here
Advantages of FX Series
Cast iron integrated box way construction for increased vibration dampening
Box way system utilizing integral flame hardened ways for excellent stiffness
ETA Steinmeyer dual mounted ball screws for increased rigidity and reduced friction
Choice of controls; fully digital Fadal GE Fanuc 0i control with a whole host of high-end standard features or intuitive, user friendly proprietary control - Fadal MP CNC
High performance machining and low cycle times
Superior performance in cutting steel and other hard metals |
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VX Simple and efficient
Machines with vertical spindle suitable for machining work pieces in small and medium series. The VX centres ensure a return on investments very fast !
A simple concept for high performances ! Compact, ergonomic, powerful and precise, the vertical centres HURON VX offer an excellent profitability for operations such as milling, drilling, boring and tapping in the sectors of tooling and production in small and medium series.
VX 10
XYZ 1.020 / 510 / 510 mm
1.200 x 500 mm / 800 kg
8.000 rpm - 16,5 kW
XYZ = 24 m/min |
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VMC 430
To match the demand of greater accuracy and total reliability at higher speeds JYOTI has specially developed VMC 430.
VMC 640
To match the demand of greater accuracy and total reliability at higher speeds JYOTI has developed special performance series Vertical Machining Centers.
VMC 850
To match the demand of greater accuracy and total reliability at higher speeds JYOTI has developed special performance series Vertical Machining Centers.
VMC 1050
You can find a range of high technology CNC Lathes that deliver the fastesthmc throughput you need in VMC series manufactured by JYOTI.
VMC 1260
You can find a range of high technology CNC Lathes that deliver the fastesthmc throughput you need in VMC series manufactured by JYOTI.
VMC 640 with APC
Keeping in mind customer's requirement for reducing total production time JYOTI presents vertical maching centers with auto pallet changer for VMC-640.
VMC 1050 with APC
Keeping in mind customer's requirement for reducing total production time JYOTI presents vertical maching centers with auto pallet changer for VMC-1050. |
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Vertical Machining Center :
Column Traveling Type Compact Machining Center
- Fixed table and column traveling structure are suitable for a factory automation
- Coolant and chips were flushed into the rear of the machine for central chip collection.
- The width of the machine(1,460mm,57.5..) is ideally suited for a factory automation |
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Chip auger or optional conveyor for chip removal
Huge fully ground machine table with 5 T-Slots
Automatic lubrication
Spindle cartridge cooling system
35HP closed loop spindle motor with two-speed gearbox
AC Yaskawa Digital Servos
110mm O.D. 5 bearing spindle with air-purge seal
Inverted rail design in X axis means table support is always centered under the spindle
1000 IPM rapid traverse
Fully ground double anchored ballscrews
High speed Centurion PC based conversational control
Networking capable |
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Recently, the use of aluminium profi les, very popular with the building industry, have become more common for industrial purposes in replacement of other materials.
The transportation, roads, railways, lighting and furniture manufacturing
fields are certainly the more usual users of profi les.
Every week Tekna receives and develops studies for the feasibility and machining times of special parts obtained from extrudates of aluminium, PVC, steel and ABS.
For many of these particulars it is necessary to study and develop special clamping systems, complex tools, differentiated lubrications, software, macro and a lot more.
In some cases, another important element is the “handling”.
Tekna is particularly trained with the solution of these problems.
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| Okuma's powerful ACE Center is the foundation for vertical machining centers that meet the most exacting production needs. Okuma's solid bridge casting, based on our proven Double Column Machining Center Design, results in improved accuracy. Higher spindle speeds, increased thermal stability and improved tolerance control make Okuma Vertical Machining Centers the right choice. Our custom designed linear guideway system and precision-built way system assure optimal performance during high-speed machining or heavy-duty cutting. Our industry leading THINC - OSP Control allows for greater versatility and minimal downtime. |
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The VMC 3016 FX is a part of the MAG Fadal's FX Series. This compact-designed machine provides customers with unsurpassed performance utilizing heavy-duty box way construction, high speed spindles from 8,000 RPM up to 15,000 RPM, and dual mounted Steinmeyer ETA+ ball screws. With two available control options, MAG Fadal delivers a complete package to meet your ever changing machine requirements.
MAG Fadal VMC 3016FX is designed for versatile metal cutting operations and has a strong focus on rigidity, speed, and controls capability. The machine is especially well suited for die and mold producers and parts manufacturers who need a highly capable machine with low operating costs. MAG Fadal 3016 FX is extremely rigid and delivers fantastic dynamic cutting stability of smaller parts from steel, aluminum or graphite.
30"x16"x20" Envelope
This machine weight is 8,300 lbs (3,765 kg) and the working envelope size is
30" (762mm) x 16" (406mm) x 20" (508mm). The construction type is cast iron Box Way on all three axes.
The VMC 3016 FX has a 21- tool automatic tool changer and standard spindle performance 22.1 HP*/ 77.5 lbf-ft* (17 kW*/ 105 N-m*).
Machine Specification
This machine is available with three choices of controls and whole set of performance enhancing options.
Advantages of FX Series
- Cast iron integrated box way constructions for increased vibration damping
- Box way system utilizing integral flame hardened ways for excellent stiffness
- ETA Steinmeyer dual mounted ball screws for increased rigidity and reduced friction
- Choice of controls; fully digital Fadal GE Fanuc 0i control with a whole host of high end standard features or intuitive, user friendly proprietary control - Fadal MP-CNC
- High performance machining and low cycle times
- Superior Performance in Cutting Steel and other Hard Metals |
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The development of the latest machining strategies and advancing electronics has produced a new generation of high performance wire EM machines.
The continually changing requirements for finer surfaces and reduced machining times are being fulfilled more and more nowadays. |
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= NV4000 DCG =
Presenting the ideal machining center.
It's been 50 years since the birth of the machining center.
As performance reaches maturity, we at Mori Seiki decided to wipe the slate clean and take a completely fresh look at machine tool design.
The result was DCG (Driven at the Center of Gravity), a method to minimize
the vibration of moving parts.
The perfect "Driven at the Center of Gravity" system was made possible for
the NV4000 DCG by achieving the ideal form of the machining center.
It fuses high speed and high quality at a top level.
However, the machining center still has room to grow.
This is proven by how much of the future is packed into this machine. |
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= NV6000 DCG/40 =
Its accuracy, the best in the world.
Among the wide range of machine tools, there is always one product which sets the standard.
This is the NV, Mori Seiki's leading series of vertical machining center.
Since its release in 2002, the average monthly shipment for the whole series has been about 100 machines.
With a machine design which promotes a good balance of basic performance such as high speed, high precision and ease of use at a high level, it holds an unshakable position as the leading vertical machine in the global market.
The NV6000 DCG, which gives birth to a new class, is a machine which continues this pedigree.
While remaining faithful to the NV standards, we achieved the highest machining accuracy in its class, thanks to the vibration control offered by our original technology, "Driven at the Center of Gravity."
The NV6000 DCG high-precision, vertical machining center.
Once again, we have added a new global standard. |
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A machining center for large profiles. Not only we provided machining solutions that, being fairly simple, are often obtained through hand tools, but we also solved problems referred to handling, precision, and connections to the company’s software, so slashing dead time and increasing production rate.
The most complete version is the TK 429 P , 3 axis, working utility up to 6600 mm length and 1500 mm width.
Automatic tools store, clamps for panels, tapping and drilling units, loading and unloading roller conveyors and other options.
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M2 ROTOPALLET the versatility of the machine structure of the series M made possible SERRTECH the realization of the M2, a vertical processing center "Rotopallet". This model with pallet changer is a machine, which is aligned to customers, who need high speeds as well as high accuracies, reliability and the reduction and of the unloading times with the machine cutting. A goal of SERRTECH was it to build machines which make an optimal service as well as maintenance work possible.
The hydraulic turning system is fast and exact, since the table is not raised with the rotation. The pallet change-over switch system with three-way Kronrad with Hirth-type serration separates downward, whereby a clear reduction of the rotation time as well as a high life span of the table are reached.
TECHNICAL DATA
VerfahrwegeX Y z Achse1.000-600-640 mm
Table work surface: 850 x 600 mm
Max. portable load: 400 X.400 kg
Pallet rotation time: 5,1 sec.
Electrical spindle rotating speed: 12,000 rpm
Achievement 30 min/continuously: 35 - 22,5 KW
Max. torque: 120 Nm
Rapid traverse rate (X-Y-Z) 60 m/min
Feed speed (X-Y-Z) 60 m/min
Positioning accuracy: ± 5 µm
Repetition accuracy: ± 1,8 µm
Magazine ability: 30 places
Werkzeugwechselzeit (tool - tool)/(splinter - splinter) 1.6/3.6 sec.
Achievement: 46 KW
Weight 12,000 kg |
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VMC 4525, VMC 6030 and VMC 8030 are designed for machining large parts. With these machines, large parts can be easily loaded on the table from the front or side doors.
The MAG Fadal VMC 4525, with XYZ travels of 45"(1,143mm) x25"(635 mm) x24"(609.6mm) and 53.5" (1,359mm) x 25" (635mm) table, is a robust machine with heavy cast iron construction. Included is a high torque spindle, that reduces cycle time for heavy cutting operations including steel.
The MAG Fadal VMC 6030 provides additional work space for large parts.|
The cutting envelope of this machine is 60" (1,524mm) x 30" (762mm) x 30" (762mm) for axes X, Y and Z and easily allows larger 4 and 5 axes rotary tables to function within the spacious machining cube. Deep molds are a popular application for this machine and if needed, extended Z options are available.
The VMC 8030 VMC is suitable for large and long part producers. Machinists can rough-out material fast then execute final passes for smooth and accurate finish parts.
The work envelope is 80"(2,032 mm) x 30" (762mm) x 30" (762mm) in X, Y and Z axes. Optional extended Z travels are available should your applications demand. |
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KX The Classic HURON
As far back as 1993, Huron presents a very innovating concept of high speed multiaxes machines. KX milling centres have been launched in 1998, portal type and mobile table with 3 axes.
Applications concerned are moulds, cutting tools and machining of models, prototyping and complex pieces.
These machine-tools allow an important swarf removal in roughing, a very high precision in contouring and a high quality in surfacing.
KX 10
XYZ 1.000 / 700 / 550 mm
1.250 x 700 mm / 1.500 kg
18.000 rpm - 35 kW - 120 Nm
XY = 30 m/min - Z = 18 m/min
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3 axis CNC Vertical Machining Centres characterize by vacuum beds to work sheets of aluminium, composite, stainless steel, etc.
Valve system, managed by CNC that, by means of cams, controls the air
flow within the vacuum beds.
Vacuum beds are divisible into 2 parts to concetrate the air on one limited area allowing the anchorage of small pieces.
Mist coolant system utilizing “micro-drop” technology.
Machining center with Y capacity = 2000. Standard capacity in X is 4000,
6500 or more.
OPTIONAL
Angular heads, electronic handwheel, suction system, clamps for machining profi les, coolant fl uid tank - 30 l.
NC TOOL
CAD-CAM program. With this program, starting from a CAD drawing and introducing the information concerning the required machinings, it is possible to generate a machining program in ISO language. |
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State-of-the-Art Technology:
Chevalier's CNC machining centers are intricately designed devices that make a multitude of tasks much faster and easier than they would otherwise have been. Chevalier's CNC vertical machining centers are at the advanced edge of technology, producing a new level of automation, reducing workloads for your operators and lowering labor costs. It is not only the latest technology that makes Chevalier's machining centers the market leaders; it is also their innovative design. The CNC vertical machining centers feature a high speed machining for general purpose cutting or can be upgraded to equip with directly coupled or build-In type high speed spindle for high accuracy and excellent surface finish mold and die manufacturing. VMCs can no longer just be selected by analyzing a spreadsheet that compares spindle horsepower and torque, X/Y/Z travels and purchase price. In order to achieve results that will be competitive in the global market, shops must consider aspects of machine real performance that will produce extremely high accuracy and superior surface finish requirements. |
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M4- The versatility of the machine structure of the series M made SERRTECH the realization of the model for M4 possible with a Verfahrweg on the x axis of 1650 mm.
This processing center permitted by the option "TREATMENT OF PENDULUMS "which of an additional unabähngigen tool shop with 30 tool places and a partition wall consists, machining in the pendulum enterprise, with a Verfahrweg on both sides of the x axis of in each case 600 mm
X-Y-Z axle: 1,650-600-640 mm
Work surface: 1.800x600 mm
Max. total load of the work surface: 4,000 kg
Positioning accuracy for the axles X - Y - Z: ± 0.005 mm
Repetition accuracy for the axles X - Y - Z: ± 0.0015 mm
Spindle nose work surface min. was away - max.: 120 - 760 mm
Rapid traverse rate (axles X-Y-Z): 60.000 mm/min
Feed speed (axles X-Y-Z): 60.000 mm/min
Acceleration: 7.5 m/s2 (0,77 G)
Axle drives (digital): HEIDENHAIN digital
X-Y-Z axle: 28 - 21.6-21.6 Nm
WORKING-SPINDLE
Werkzeugaufnahme: SK 40 DIN 69871
Speed range standard: 0 12,000 rpm
Run-up period/deceleration time 0 12,000 - 0 rpm: 1,2/1.1 sec.
Drive power (40%/100%): 35/22.5 KW
Torque (40%/100%): 120/76 Nm
Kind of magazine: Wheel
Tool places: 30 (+ 30 opt)
Tool change system: Random
Werkzeugwechselzeit (tool - tool): 1.6 sec.
Weight (standard machine): 14,500 kg
Dimensions (width x depth): 5.225x3.400 mm
Totalinstalled achievement: 46 KW |
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Nowadays it’s unusual that an aluminium manufacturer of windows refuses orders for products other than windows and doors.
All these products can be produced with the machining center that being complete with an electric spindle revolving upto 18/22.000 rpm permits to machine any material.
Based on our long experience we can state that evenan operator of a simple machine such as a copy milling machine, after a training of a few hours only, can operate a machining center.
Nowadays the machining centers work full time as they more profi tably substitute operations such as copy milling, multiple punchings, drilling.
Companies producing mass quantities of aluminium or PVC windows and doors, can interface our machining centers with different software to be read by the machining center.
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The Makino Hyper2J ultra-high accuracy micromachining center was created, designed and built to meet the extremely rigorous machining needs in the manufacturing of precise and detailed parts, including: medical instruments, biotechnology products, semiconductor devices, fiber optical communications and optical products, such as liquid crystal displays and spherical lenses. The vertically-oriented machine achieves accuracies and surface finishes that have been previously unattainable. Equipped with an 0.000019 inch (0.5 nanometer) scale feedback and built to exacting alignments, the Makino Hyper2J boasts a positioning accuracy of ±0.3 microns (±0.000012 inch), with a repeatability accuracy of ±0.2 microns (±0.0000078 inch). With an X-, Y- and Z-axis travel of 7.87 x 5.9 x 5.9 inches (200 mm x 150 mm x 150 mm), the Hyper2J can handle up to an 88 pound (40kg) workpiece on a work table size of 11.8 x 7.87 inches (300 x 200 mm).
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VMC 4525
The MAG Fadal VMC 4525, with XYZ travels of 45"(1,143mm) x25"(635 mm) x24"(609.6mm) and 53.5" (1,359mm) x 25" (635mm) table, is a robust machine with heavy cast iron construction. Included is a high torque spindle, that reduces cycle time for heavy cutting operations including steel.
Box Way Construction
The VMC 4525 features heavy cast iron box ways, which provide large surface area contact for maximum vibration damping and rigidity. The hardened and ground box ways utilize virtually friction-free non-metallic liners on all gibs and way surfaces to ensure consistently closer tolerances for more years of heavy machining.
±0.00016 Tolerances
Wider castings increase rigidity and coupled with the box ways, Cool Power and large 40 mm diameter ball screws, enable the VMC 4525 to deliver tolerances of ±0.00016.
Positive Displacement Lubrication
Stickslip is virtually eliminated, accuracy preserved and machine life extended by positive displacement lubrication over the full length of the way surface.
Vector Drive
A leading-edge AC Vector Drive system with a high torque 22.5 HP spindle motor delivers 270 ft/lbs. of peak torque and maintains consistent torque over the full RPM range from 10-10,000 RPM with closed loop feedback.
Two Speed Spindle
The automatic two-speed spindle drive system features a mechanical, two-speed gearless system that delivers higher performance at a wider range of RPM, which results in reduced noise, heat, vibration and power loss associated with gear boxes. |
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The VMC 6535 40 Taper and VMC 6535 HTX are robust VMCs designed to deliver high material removal rates and reduced part cycle times while holding increased positioning accuracy and repeatability. They feature heavy cast iron construction, flame hardened box ways, high power spindle performance and high capacity dual arm tool changer.
Our newest VMC 6535 HTX features 441 ft-lbs torque, 48 HP and extra large 63 mm ballscrews. The VMC 6535 HTX has been designed to optimize heavy-duty cutting operations for aerospace, defense and automotive parts suppliers. |
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The Storm machining centers - with the Storm 1100, Storm 1400, Storm 1900 and Storm 2500 ranges, along with the Storm 940 and Storm 1250 versions with tilting table - are characterised by their considerable robustness and flexibility and have been designed for heavy machining on medium/large sized workpieces.
Excellent results in terms of accuracy and efficiency in any type of environment are guaranteed by the following features :
- the machine structure is thermally stabilised;
- static and dynamic functioning, even under the most demanding working conditions, is optimised through Finite Element Analysis;
- the prismatic guides make use of a hybrid sliding system: roller slides for static load support with low friction and turcite slides on grinded guides in hardened steel for best vibration damping;
- all the guides are carefully isolated from hot swarf to avoid thermal distortion;
- the Y vertical axis is balanced through a closed loop hydraulic system;
- the direct measuring system is based on pressurised optic scales.
Modularity and expandability permit the creation of a customised product, which can be integrated in flexible cells and production systems for non-supervised machining.
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Features :
- Frame design using finite element analysis
- 24-station, swing-arm automatic tool changer
- High-speed (12,000 rpm) cartridge spindle design with coolant ring
- Heavy-duty roller-type linear guideways in all three axes
- Large-size pre-tensioned ball screws
- Dual linked front doors for easy access
- Servo-driven Z-axis travel for smooth contour machining without mechanical counterweights
- Robust control software and user-friendly, ergonomic control panel
- Rigid tapping
- Artificial intelligence with nano-grade interpolation contour control |
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Chip auger or optional conveyor for chip removal
Huge fully ground machine table with 5 T -Slots
Automatic lubrication
Spindle cartridge cooling system
15HP closed loop WYE/Delta spindle motor with options to 30 HP
Spindle options to 15,000 RPM
AC Yaskawa Digital Servos
110mm O.D. 5 bearing spindle with air-purge seal
Inverted rail design in X axis means table support is always centered under the spindle
1000 IPM X, Y, Z rapid traverse, Optional 1600 IPM
Fully ground double anchored ballscrews
High speed Centurion PC based conversational control
Networking capable |
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