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The machining centers PRIMA, OPTIMA and VARIA are representatives of a new generation of high-tec metal cutting machines. The fully covered machines with TOStec designation are based on unificated module structure and its parameters can be combined according to customer technological request, from which it is possible to create different version of the machines. This machining centers are suitable for universal machining and for special machining application as well. An application of milling heads makes possible to machine workpieces of complex shape even by 5-axes machining. Machines equipped with an electrospindle are suitable for high speed machining (HSC milling).
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G-Mill 550:
5-axis Ultra-Dynamic HSC Machining Center for producing Turbine Blades, Blisks , Impellers and other complex parts.
- g-accelerated 5-axis machining
- Max. part length 550 mm
- Max. part Ø 550 mm
- 20° slanted mono-block gantry concept
- Tailstock CNC controlled
- Spindle power 22 kW, 15000 rpm, 183 Nm
- Toolmagazine 50, 97 or 144 tools
- Palletchanger 2 positions, automatic
G-Mill 850:
5-axis Ultra-Dynamic HSC Machining Center for producing Turbine Blades, Blisks , Impellers and Bling.
- g-accelerated 5-axis machining
- Max. part length 550 mm
- Max. part Ø 850 mm
- 20° slanted mono-block gantry concept
- Tailstock CNC controlled
- Spindle power 20 kW, 15000 rpm, 166 Nm
- Tool taper HSK-A63 / HSK-A80
- Toolmagazine 50, 97 or 144 tools
G-Mill 1150:
5-axis Ultra-Dynamic HSC Machining Center for producing Turbine Blades, Blisks , Impellers and Bling.
- g-accelerated 5-axis machining
- Max. part length 550 mm
- Max. part Ø 1150 mm
- 20° slanted mono-block gantry concept
- Tailstock CNC controlled
- Spindle power 20 kW, 15000 rpm, 166 Nm
- Tool taper HSK-A63 / HSK-A80
- Toolmagazine 50, 97 or 144 tools
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PLANET K30
5-axis CNC machining centre with mobile gantry, designed for milling, drilling, threadcutting and slotting operations on bars or workpieces made of aluminium, PVC, light alloys in general and steel, with section up to 400 x 400 mm. Behind the column there is provision (optional) for installing a cutting
unit with blade dia. 550 mm, serving for making the separation cuts directly on the unmachined bar. The high power (30 kW SI) electro-spindle with HSK63A toolholder, allows performing the various machining operations including heavy duty ones. The 16-place rotary disc tool magazine (N/C axis) can also contain angle machining heads for machining on the bottom face. A blade tool dia. 600 mm is seated in a special extra place. The machine can be used in double mode for minimizing machine downtimes during workpiece loading/unloading. It is also
possible to machine workpieces having different codes and machining operations between the two work areas.
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The Profile Machining Center PBZ LC
Modular designed the HSC centre fits your individual needs. Delivered as 4 or 5 axis centre you can reduce your production costs thanks to the two working zones allowing set up and machining at the same time.
The flexible clamping system from Handtmann allows nearly all profiles to be clamped. The moving portal, equipped with rack and pinion drives and guided on both sides achieves the accuracy required in the automotive or aerospace industry.
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The Profile Machining Center PBZ HD
Experience high performance !
Worldwide unique is the PBZ® HD from Handtmann. Developed together with international aerospace companies the HPC centre allows machining of solid materials.
Machining rates of up to 98% can be achieved. To ensure quality and precision a new designed clamping system has been integrated. Without additional fixtures you are able to machine your profiles. Thermal compensation and strong clamping forces can cope with difficult materials and long parts.
Be impressed by the possibilities of the Handtmann PBZ® HD
Technical details
- spindle capacity in S1 up to 70 kW
- travel speeds up to 70m/min
- for plastics, composite, aluminium, steel and titanium
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The Profile Machining Center PBZ NT
Nobody can tell you what machining tasks the future will bring to you but with the PBZ NT from Handtmann you are prepared. Experience the flexibility of a top class profiler.
Profile lengths up to 984 inch and the highly flexible clamping system are setting the benchmark for the market. Complete machining from the bar stock on all 6 sides as well the high accuracy go without saying.
Do not limit your possibilities with a just normal machining centre. Get flexibility and productivity for today and future tasks with a Handtmann PBZ NT.
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5 axes machining for 3D precision milling applications. Several choices of electrospindles enable the machining of plastics, composites or aluminium alloys.
MILLING EQUIPMENT OPTIMIZED FOR THE MACHINING OF FOLLOWING MATERIALS :
. Plastics and composites
. Synthetic resins
. PU and PS foams
. Wood and by-products
. Aluminium
. Brass and alloys
AVAILABLE MODELS :
Models X Travel mm Y Travel mm Z Travel mm
WINNER 75 1250 1540 600
WINNER 100 1550 1540 600
WINNER 150 2050 1540 600
WINNER 1521 1550 2100 900
WINNER 2131 2050 3100 900
TECHNOLOGIES :
. Steel welded fixed frame and gantry, mobile table
. Transmission by ball screws on the 3 cartesian axes (X, Y, Z),
. Guidance : precision linear rails with preloaded ball slides on X, Y, Z axes
. 2 rotative axes (C: +/-200° and A: +/- 120° to +/- 200° as per electrospindle) by precision reducer
MAIN FEATURES :
. Max. speed in mm/sec : 500 X, Y, Z axes
. Max. speed in °/sec : 180 A and C axes
. Positioning accuracy for C and A axes (arcmin) : +/- 2°
. Resolution : 0.002 mm
. Repeatability at 20°C +/- 2° : +/- 0.06 mm
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This is the line of machining centre with “traditional technology”, duly designed for heavy duty machining on hard materials (steel, inconel, titanium, etc.). The concept of the ML line is a modular design to allow large dimensional capacity in machining and the application in various industries.
Table surface mm from 4.000 x 1.500 up to 30.000 x 3.000
Max load admitted Kg 6.000 per square meter
Longitudinal travel (step 1.000 mm) mm from 3.000 to 30.000
Cross travel (Y axis) mm 1.000 - 1.250 - 1.500
Vertical travel (Z axis - step 500 mm) mm from 1.500 up to 4.500
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U5 Universal Machining Centers
Versatile, fast, precise, powerful and competitively priced.
Fully flexible and able to be configured to specific customer needs, the U5 is available in both bridge-type and rail-type configurations with a choice of process-matching spindle heads, the U5 is ideal for manufacturing a variety of materials in the aerospace, off-road, die/mold, packaging, power generation, and job shop industries. Rugged enough to support parts up to 20,000 pounds, the U5 can be configured for heavy equipment applications requiring high horsepower cuts. High-speed, 5-axis contouring can be achieved for aluminum aerospace applications.
For added performance and flexibility on the U5, automatic tool changer, chip conveyor, and enclosure options are also available.
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The BF line features a full 5 axis milling head duly designed for profiling jobs in hard materials (steel, inconel, titanium, etc).
Table surface mm from 2.000 x 800 up to 4.000 x 2.000
Max load admitted Kg 20.000
Longitudinal travel (step 500 mm) mm 1.600 - 4.000
Cross travel (Y axis - step 200 mm) mm 800 - 2.000
Vertical travel (Z axis) mm 800 - 1.200
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This CNC 5-axis milling centre is optimized for the machining of large form parts through vacuum-forming, rotational moulding, low-pressure moulding in the following materials:
. Plastics and composites
. Synthetic resins
. PU and PS foam, etc.
. Wood and by-products
. Aluminium (depending on the spindle type)
. Brass and alloy (depending on the spindle type)
Its strengths:
Robust (less vibrations),
Time-saving (for example, it is possible to machine complex parts in only one pass)
Best quality of machining
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The revolutionary machining concept of Ideo allows:
• The possibility to produce, in parallel, two different work pieces in lots of
different sizes
• The achievement of a complete machining of the work piece, by
transferring it automatically from a module to another
• The opportunity to produce a work piece and, at the same time, to re
equip the machine for another type of work piece
• The processing on the six faces of the work piece in one single clamping,
owing to an exclusive clamping system of the work piece and to the free
rotation of the axes A and B by 360°.
These 4 exclusive advantages of the Ideo systems can be achieved with the use of 2 independent machining modules, each of which is equipped of 5 axis and supported by two automatic tool changers with 32 positions.
The accuracy of the Ideo system is assured by its extremely rigid and solid construction, equipped with a reinforced structure in polymer cement, which allows absorption of vibrations. The accurate machining performance is assured as well in a thermally variable environment with internal function of thermal compensation.
Ideo stands out, as well, for its high productivity, achieved thanks to its spindles (33kW) and to its fast automatic tool changers (1.6 seconds).
Mikron offers Ideo with both “turnkey” solution – including tools, CNC programmes, specific supporting clamps and robotised loading/unloading system – and as self-standing machine without customisation.
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Multiple technology machining center XG 242
With its vertical design, high technological flexibility, multiple spindle design and an innovative drive concept the XG Series can provide the most comprehensive turning solutions. All axes are directly driven and, for the first time, linear motors, which have a considerable influence on the machine dynamics, are used for the X-axes. The patented triangular X-slide allows completely independent or parallel machining in small spaces.
The simultaneous processing of two identical work-pieces results in highly productive machining. However, if flexibility is a priority, different kinds of workpieces can also be machined on the spindles. To perfectly adjust the production process to customer requirements, the machine can be equipped with either two workpiece spindles (XG 242) or one workpiece spindle (XG 241). With the linear and torque motors, the XG series is characterized by very high overall dynamics and outstanding speed. With this machine series, the velocity gain of all the axes is above factor 6, which is a very good indicator of the overall dynamics. But in order to achieve high speeds, a fast machine also needs a fast workpiece feed. A modified pick-up process that compensates by additional loading quills the speed disadvantage of conventional pick-up systems, reducing the machine's idle time.
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SP-HSC SERIES
•Longitudinal traverse: 2,500 to 10,500mm
•Vertical traverse “Y-axis”: 1,600 and 2,000mm
•Cross traverse “Z-axis”: 1,200 mm
•Table width: 1,100 and 1,350mm
•Rapid traverse X, Y, Z axes: 36.000mm/min
•Feed range: 5-25,000mm/min
•Digital CNC Heidenhain (Selca, Siemens, Fidia)
•Automatic indexing heads and Orthogonal heads 32kW, 4,000 (5,000, 6,000) rpm, with coolant through the spindle possibility.
•ATC 30, 40 tools.
•Rotary CNC tables 630 to 1,250mm
•CE Full splash guards
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The LHS line features a longitudinally moving column. It is a medium / large size machining centre with 3 or 5 machining axis. Due to its structure, the machine is suitable for various applications : with moving rotary table, with automatic head change system and with multi working zones. Due to its application flexibility, the machine is suitable for moulds / dies machining, structural aerospace parts and general machining.
Table surface mm from 4.000 x 1.500 up to 30.000 x 3.000
Max load admitted Kg 6.000 per square meter
Longitudinal travel (step 1.000 mm) mm from 4.500 to 30.000
Cross travel (Y axis) mm 1.250
Vertical travel (Z axis) mm 2.000 - 2.700
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BW 200-2-KW:
Flexible machining centre for engine crankshafts (passenger cars, up to 650 mm long).
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These are milling machines for heavy duty machining on hard materials (steel, inconel, titanium, etc.) and they can be equipped with multi heads for simultaneous parts production.
Table surface mm from 2.000 x 800 up to 4.000 x 2.000
Max load admitted Kg 20.000
Longitudinal travel (step 500 mm) mm 1.600 - 4.000
Cross travel (Y axis - step 200 mm) mm 800 - 2.000
Vertical travel (Z axis) mm 800 - 1.200
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MIKRON HPM 1850U
HPM machines are intended for the universal production of high-quality parts with 3, 4 or 5 axes. State-of-the-arte motor-spindles, direct drive round and swivelling axes and the solid machine body offer the very best conditions hand in hand with modern tools to achieve precise and economical production.
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As the leading manufacturer of machines for processing aluminium and PVC profiles, we supply matured solutions for different applications.
You have profile - we will work on it !
Further profile machining centres, for the processing of aluminium profiles as well as for the processing of PVC profiles cover our product range.
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The MGP 150 and 300 are high speed profile machining centers designed to first serve the aerospace industry.
In order to offer a broader range of solutions, Fives Cinetic has developed a new machine tools to handle the most sophisticated machining operations and especially the medium cross sections, the MGP 150.
MGP 150
Developed for medium cross sections
Simplified programming and higher feed rate
Handles the most sophisticated machining operations, without restrictions or delay
The latest technologies to answer today’s and future needs
A Modular concept, key to achieving efficiency and profitability
MGP 300
Simplified programming and higher feedrate
Handles the most sophisticated machining operations, without restrictions or delay
The latest technologies to answer today’s and future needs
Infinite profile length machining process
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HPM-series, CNC Large-sized Double column Machining Center, offers wide range of machining capability and heavy duty machining jobs. Equipped with various optional attachments, HPM-series is capable of diverse job applications at one det-up. Above all, its heavy duty structure is most suitable for the large-sized componet cutting related to ship engines, power generators and dteel mill facilities.
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For heavy-duty machining operations
BA 400. A series of machines for large and small workpieces with heavy-duty machining requirements. A true success story that - since the machine's launch - has been copied again and again, without ever being equalled. Always consistent, SW has succeeded with the BA 400 in emphasizing once more its technological leadership in multi-spindle, horizontal machining centers.
The BA 400. Available with two or four spindles and with a torque rate that is quite exceptional for machining centers. Designed for cycle time-concurrent workpiece clamping and multiple clamping on double-swivel trunnions, equipped with three linear axes and two rotary axes. Workhandling by robot or linear gantry is also available.
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mc4 is a flexible production cell of new generation with two independent single spindle/twin spindle machining centers and a 4-position pallet changer to optimize productivity, flexibility and accuracy.
Four 24 kW spindles running at 12.000 rpm can be used as single spindle for the critical operations and as a twin spindle on all other operations.
When the mc4 runs as a single spindle the chip to chip time is less than one second, since while one spindle is cutting, the other one changes the tool, accelerates and moves in position for the next operation.
Overall machine design has taken operator ergonomic into consideration: in fact, it offers wide visibility and easy access both to the component and machining area, as well as to the operator ’s workstation.
The coolant and chips fall freely into the chip conveyor, thus avoiding overheating the table and the entire supporting structure that would consequently affect machine performance in terms of accuracy.
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Quicker milling in medium and large batch production
With the FZ 15 Series, Chiron offers a complete program of 1- and 2-spindle high-performance moving column machining centres for small, medium and large batch production. All machines have that decisive extra power, dynamics, speed, precision and availability for higher productivity in daily use.
The superior strength of this machining centre lies in the stable base construction, which has a sufficient power capacity to complete even the most difficult cutting tasks in an optimal way.
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Advantages of TWIN Technology - Facts that distinguish
over 1000 TWIN projects in practice
- Synchronous manufacture of 2 workpieces in one work cycle automatically doubles productivity
- Machining 4 workpieces with 2 spindles guarantees at least a 30% reduction of item costs
- TWIN spindle 5-axis machining results in maximum quality for complex parts in series production
- Reliable technology for turnkey solutions with integrated and external automation
- 4 spindle distances for various parts sizes individually available on all one-place and two-place TWIN centers
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High-speed manufacturing for low piece costs
The FZ 12 offers the best values with regard to speed and precision.
The superior strength of this series lies in the stable base construction of the solid, robust machine tool design, which has considerable reserve capacity for completing even the most difficult cutting tasks in an ideal way.
The performance values are equally amazing. With chip-to-chip times of 1.9 s (FZ 12 W) and 2.4 s (FZ 12 W MAGNUM), the 12 Series is among the fastest of its class.
The robust construction of the spindle with generously dimensioned bearings and the tool interfaces SK 30, SK 40 or HSK 63 allow for excellent milling performance.
The FZ 12 W offers the best conditions for machining a wide range of workpieces. A few areas of application include the automobile supply industry, die casters or the manufacturers of other series parts for the machining of steering boxes, air conditioning compressors, pumps, common rail components, electric tool parts, surgical instruments, and many more.
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5S-GPM is specially designed for high speed machining of aircraft frame parts. Its five 12,000rpm spindles provide unconventional productivility and superior surface finish.
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CNC MOVING COLUMN WITH INDEPENDENT TABLE HORIZONTAL AND VERTICAL MILLING MACHINE AND MACHINING CENTER
HIGH PERFORMANCE
MODEL 30 KC-AR
- Centralized control panel.
- Digital numerical control.
- Push-button panel with electronic handwheel.
- Rack and double motor and pinion in longitudinal movement.
- Ball screws in cross and vertical movements.
- Counterweight with direct hydraulic cylinder in vertical movement.
- The three movement guided with preloaded roller packs over hardened and ground steel guideways.
- Hydromechanical tool clamping.
- 45º head, manual rotations.
- Hydraulic unit.
- Automatic lubrication.
- Electrical cabinet, with temperature conditioner.
- Platform and perimetric enclosure.
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Ideal for processing requirement designed solutions for shortest cycle times combined with high flexibility
· Application for medium-sized number of pieces or large-scale productions with small-scale lot sizes
· From simple up to most complex processing demands with several multiple axle units and NC-main pivots
· Simultaneous multi-side processing of one workpiece
· Machine types with up to 8 spindles operating simultaneousely
· Vertical, horizontal or free in machine arranged spindle units
· Hydraulical, electromechanical or CNC-servoaxle drives
· One axle slides to five-fold slide units
· Single spindle units, multiple spindle units, NC-controlled turret heads or NC-controlled facing units
· Spindle units and facing units with automatical tool change practicable
· Manual or automatical feeding with bulk goods supply by sorting plant or robot solution
· Processing of workpieces from the rod (cylindrical, cubical or profile)
· Cutting performances of 1,0 kW or 40000 rpm up to 50 kW per spindle
· Massive machine base frames in welding or mineral casting quality
· In the machine integrated workpiece measuring system for the interactive data editing and feedback of the data into the production process.
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BA 400 Horizontal Machining Center
Horizontal machining center with two or four synchronous, fluid-cooled motor spindles. Main spindle bearing in hybrid technology. Simultaneous workpiece load/unload, three NC linear axes and up to four NC rotary axes.
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