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SP-HSC SERIES
•Longitudinal traverse: 2,500 to 10,500mm
•Vertical traverse “Y-axis”: 1,600 and 2,000mm
•Cross traverse “Z-axis”: 1,200 mm
•Table width: 1,100 and 1,350mm
•Rapid traverse X, Y, Z axes: 36.000mm/min
•Feed range: 5-25,000mm/min
•Digital CNC Heidenhain (Selca, Siemens, Fidia)
•Automatic indexing heads and Orthogonal heads 32kW, 4,000 (5,000, 6,000) rpm, with coolant through the spindle possibility.
•ATC 30, 40 tools.
•Rotary CNC tables 630 to 1,250mm
•CE Full splash guards
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The LHS line features a longitudinally moving column. It is a medium / large size machining centre with 3 or 5 machining axis. Due to its structure, the machine is suitable for various applications : with moving rotary table, with automatic head change system and with multi working zones. Due to its application flexibility, the machine is suitable for moulds / dies machining, structural aerospace parts and general machining.
Table surface mm from 4.000 x 1.500 up to 30.000 x 3.000
Max load admitted Kg 6.000 per square meter
Longitudinal travel (step 1.000 mm) mm from 4.500 to 30.000
Cross travel (Y axis) mm 1.250
Vertical travel (Z axis) mm 2.000 - 2.700
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Single-level FMS w/ RGV
One of the most popular arrangements with almost unlimited capacity. The in-line configuration allows any number of future machines, pallets and stations to be incorporated.
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BW 200-2-KW:
Flexible machining centre for engine crankshafts (passenger cars, up to 650 mm long).
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These are milling machines for heavy duty machining on hard materials (steel, inconel, titanium, etc.) and they can be equipped with multi heads for simultaneous parts production.
Table surface mm from 2.000 x 800 up to 4.000 x 2.000
Max load admitted Kg 20.000
Longitudinal travel (step 500 mm) mm 1.600 - 4.000
Cross travel (Y axis - step 200 mm) mm 800 - 2.000
Vertical travel (Z axis) mm 800 - 1.200
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MIKRON HPM 1850U
HPM machines are intended for the universal production of high-quality parts with 3, 4 or 5 axes. State-of-the-arte motor-spindles, direct drive round and swivelling axes and the solid machine body offer the very best conditions hand in hand with modern tools to achieve precise and economical production.
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As the leading manufacturer of machines for processing aluminium and PVC profiles, we supply matured solutions for different applications.
You have profile - we will work on it !
Further profile machining centres, for the processing of aluminium profiles as well as for the processing of PVC profiles cover our product range.
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The MGP 150 and 300 are high speed profile machining centers designed to first serve the aerospace industry.
In order to offer a broader range of solutions, Fives Cinetic has developed a new machine tools to handle the most sophisticated machining operations and especially the medium cross sections, the MGP 150.
MGP 150
Developed for medium cross sections
Simplified programming and higher feed rate
Handles the most sophisticated machining operations, without restrictions or delay
The latest technologies to answer today’s and future needs
A Modular concept, key to achieving efficiency and profitability
MGP 300
Simplified programming and higher feedrate
Handles the most sophisticated machining operations, without restrictions or delay
The latest technologies to answer today’s and future needs
Infinite profile length machining process
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HPM-series, CNC Large-sized Double column Machining Center, offers wide range of machining capability and heavy duty machining jobs. Equipped with various optional attachments, HPM-series is capable of diverse job applications at one det-up. Above all, its heavy duty structure is most suitable for the large-sized componet cutting related to ship engines, power generators and dteel mill facilities.
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For heavy-duty machining operations
BA 400. A series of machines for large and small workpieces with heavy-duty machining requirements. A true success story that - since the machine's launch - has been copied again and again, without ever being equalled. Always consistent, SW has succeeded with the BA 400 in emphasizing once more its technological leadership in multi-spindle, horizontal machining centers.
The BA 400. Available with two or four spindles and with a torque rate that is quite exceptional for machining centers. Designed for cycle time-concurrent workpiece clamping and multiple clamping on double-swivel trunnions, equipped with three linear axes and two rotary axes. Workhandling by robot or linear gantry is also available.
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mc4 is a flexible production cell of new generation with two independent single spindle/twin spindle machining centers and a 4-position pallet changer to optimize productivity, flexibility and accuracy.
Four 24 kW spindles running at 12.000 rpm can be used as single spindle for the critical operations and as a twin spindle on all other operations.
When the mc4 runs as a single spindle the chip to chip time is less than one second, since while one spindle is cutting, the other one changes the tool, accelerates and moves in position for the next operation.
Overall machine design has taken operator ergonomic into consideration: in fact, it offers wide visibility and easy access both to the component and machining area, as well as to the operator ’s workstation.
The coolant and chips fall freely into the chip conveyor, thus avoiding overheating the table and the entire supporting structure that would consequently affect machine performance in terms of accuracy.
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Quicker milling in medium and large batch production
With the FZ 15 Series, Chiron offers a complete program of 1- and 2-spindle high-performance moving column machining centres for small, medium and large batch production. All machines have that decisive extra power, dynamics, speed, precision and availability for higher productivity in daily use.
The superior strength of this machining centre lies in the stable base construction, which has a sufficient power capacity to complete even the most difficult cutting tasks in an optimal way.
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Advantages of TWIN Technology - Facts that distinguish
over 1000 TWIN projects in practice
- Synchronous manufacture of 2 workpieces in one work cycle automatically doubles productivity
- Machining 4 workpieces with 2 spindles guarantees at least a 30% reduction of item costs
- TWIN spindle 5-axis machining results in maximum quality for complex parts in series production
- Reliable technology for turnkey solutions with integrated and external automation
- 4 spindle distances for various parts sizes individually available on all one-place and two-place TWIN centers
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High-speed manufacturing for low piece costs
The FZ 12 offers the best values with regard to speed and precision.
The superior strength of this series lies in the stable base construction of the solid, robust machine tool design, which has considerable reserve capacity for completing even the most difficult cutting tasks in an ideal way.
The performance values are equally amazing. With chip-to-chip times of 1.9 s (FZ 12 W) and 2.4 s (FZ 12 W MAGNUM), the 12 Series is among the fastest of its class.
The robust construction of the spindle with generously dimensioned bearings and the tool interfaces SK 30, SK 40 or HSK 63 allow for excellent milling performance.
The FZ 12 W offers the best conditions for machining a wide range of workpieces. A few areas of application include the automobile supply industry, die casters or the manufacturers of other series parts for the machining of steering boxes, air conditioning compressors, pumps, common rail components, electric tool parts, surgical instruments, and many more.
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5S-GPM is specially designed for high speed machining of aircraft frame parts. Its five 12,000rpm spindles provide unconventional productivility and superior surface finish.
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CNC MOVING COLUMN WITH INDEPENDENT TABLE HORIZONTAL AND VERTICAL MILLING MACHINE AND MACHINING CENTER
HIGH PERFORMANCE
MODEL 30 KC-AR
- Centralized control panel.
- Digital numerical control.
- Push-button panel with electronic handwheel.
- Rack and double motor and pinion in longitudinal movement.
- Ball screws in cross and vertical movements.
- Counterweight with direct hydraulic cylinder in vertical movement.
- The three movement guided with preloaded roller packs over hardened and ground steel guideways.
- Hydromechanical tool clamping.
- 45º head, manual rotations.
- Hydraulic unit.
- Automatic lubrication.
- Electrical cabinet, with temperature conditioner.
- Platform and perimetric enclosure.
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Ideal for processing requirement designed solutions for shortest cycle times combined with high flexibility
· Application for medium-sized number of pieces or large-scale productions with small-scale lot sizes
· From simple up to most complex processing demands with several multiple axle units and NC-main pivots
· Simultaneous multi-side processing of one workpiece
· Machine types with up to 8 spindles operating simultaneousely
· Vertical, horizontal or free in machine arranged spindle units
· Hydraulical, electromechanical or CNC-servoaxle drives
· One axle slides to five-fold slide units
· Single spindle units, multiple spindle units, NC-controlled turret heads or NC-controlled facing units
· Spindle units and facing units with automatical tool change practicable
· Manual or automatical feeding with bulk goods supply by sorting plant or robot solution
· Processing of workpieces from the rod (cylindrical, cubical or profile)
· Cutting performances of 1,0 kW or 40000 rpm up to 50 kW per spindle
· Massive machine base frames in welding or mineral casting quality
· In the machine integrated workpiece measuring system for the interactive data editing and feedback of the data into the production process.
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BA 400 Horizontal Machining Center
Horizontal machining center with two or four synchronous, fluid-cooled motor spindles. Main spindle bearing in hybrid technology. Simultaneous workpiece load/unload, three NC linear axes and up to four NC rotary axes.
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Productive, universal machining of small and medium batch production
Chiron offers custom machines for medium and small batch production with the MILL Series. The simple, robust basic structure with few wear parts guarantees the highest availability and forms the basis for an economic, practical machine design. Its strengths go beyond its milling capacity.
It is also distinguished by excellent user friendliness with a clearly arranged work area and easy accessibility. The Mill works safely and quietly, requires little space and is low-maintenance.
Higher productivity
Machines are available with X travel of 800 to 8000 mm. Pendulum working is also available for versions from MILL 2000. In the high-speed-plus version, spindle speeds up to 20 000 rpm and rapid feeds of 60 m/min are available.
The MILL Series allows 5-axis machining according to various principles: On the one hand, the design with the NC swivel head and NC rotary table with the horizontally or vertically arranged rotary axis, and on the other hand, the design with the fully integrated NC swivel rotary table (MILL 800), which offers the ideal conditions for machining cubic parts.
With the horizontal rotary axis, parts with X-travel up to 8000 mm can be machined. Irrespective of the version, 24 / 40 / 60 / 92 / 165 tool places are available.
The NC swivel head with the SYNCHRON motor spindle and a swivelling range of ± 100° allows complex parts to be machined, either horizontally or vertically, in one set-up.
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Automatic, NC Multispindle lathes - 6 Spindles
SAS 16.6
The Tornos SAS 16.6 was designed in order to meet market requirements for precision in 100% of parts within reduced tolerances. The SAS 16.6 features Hirth toothed gears, which provide exceptional strength. This lathe benefits from over 40 years of experience with multispindles derived from the AS-14 and SAS-16 DC machines. The SAS 16.6 has advanced features including cross-slides, independent feeds, and counter spindles, which are all controlled by a single camshaft.
Main Benefits:
- Locking by Hirth gear teeth and indexing by Manifold
- Drilling units with fixed or revolving spindles for variable drilling ratio
- 1 counter-spindle mounted on the central slide
- Fanuc control (Power mate D)
- Back-operation occurs in hidden time
- More than 300 options available
- 205° working
- Up to 75 parts per minute production rate
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CNC six spindle machine for manufacturing of complex part families with intensive tooling
- 6 separately driven motor spindles with C-axis capabilities.
- Speed control for optimal cutting speeds, favorable chip breaking, and short cycle times
- 11 independently working CNC-controlled tool slides, optionally with one or two axis
- 9 additional one or two axis tool slides for manufacturing complex workpieces
- Particularly suitable for part families due to flexible setup and fast changeover
- Complete machining with driven tools in all spindle positions
- High dampening effect of hydrostatically guided Z-axis
- Backworking with synchronized pickup spindle and 3 tools
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CNC double six spindle machine, counter spindle version for simultaneous front and back working
- 2 x 6 separately driven motor spindles with C-axis capabilities
- Speed control for optimal cutting speeds, favorable chip breaking, and short cycle times
- 18 independently working CNC-controlled tool slides, optionally with one or two axis
- Intensive backworking in the same cycle
- Particularly suitable for part families due to flexible setup and fast changeover
- Complete machining with driven tools in all spindle positions
- High dampening effect of hydrostatically guided Z-axis
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Preciram
For parts of precision and big size, until 200 tons
High stiffness and damping
- High spindle speed and power (up to 100 kW)
- Super precision headstock and ram accuracy guaranteed
- Dual protection for guideways
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5-Axis Multi-Tasking Machining Center
CUBLEX-25 PC2
New Concept : 5-Axis Multitasking Machining Center
Process Integration of Milling, Turning & Grinding (option).
Travel:X/Y/Z mm (in.) 550 / 410 / 450 (21.65 / 16.14 / 17.71)
Travel:B/C deg -110 ~ +110 / 360
Working Surface mm Ø130 (5.11)
Max. Work Size mm (in.) Ø250 x H250 (Ø9.84 x H9.84)
Loading Capacity kg (lb.) 40 (88)
Spindle Speed min-1 15,000 : HSK-A63W
Rapid Traverse:X/Y/Z m/min (ipm) 50 (1,968.5)
Rapid Traverse:B min-1 30
Rapid Traverse:C min-1 200 ( Milling )
3,000 ( Turning / GrindingOptionMode )
5-Axis Multi-Tasking Machining Center
CUBLEX-42PC2
5-Axis Multi-Tasking Excellence
Travel:X/Y/Z mm 520 / 730 / 510 (20.47 / 28.74 / 20.07 in.)
Travel:A/C deg -110 ~ +10 / 360
Working Surface mm Ø300 (Ø11.81 in.)
Max. Work Size mm Ø420 x H350 (Ø16.53 x H13.77 in.)
Loading Capacity kg 200 (440 lb.)
Spindle Speed min-1 12,000 : HSK-A63W (ICTM)
Rapid Traverse:X/Y/Z m/min 50
Rapid Traverse:A min-1 30
Rapid Traverse:C min-1 200 ( Milling )
1,800 ( Turning / GrindingOption Mode )
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In the Aircraft Industry, complicated monolithic parts are becoming more prevalent and are increasing in size recently.
We offer MPF-(5A) series, developed to machine these medium and large size parts by 5-axis machining.
MPF-(5A) has a wide table working space for various workpieces, and is equipped with A & B axis 5-axis Head.
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TRANS-BAR machines are multi-spindle CNC transfer machines fed by non-rotating bars, ideally suited for the machining of turned parts on both directions and/or transversally in one single chucking; without costly secondary operations. Although these machines are quickly re-tooled like a two-spindle CNC lathe, they offer higher productivity than a multi-spindle screw machine, and even allow the complete processing of those parts that cannot be finished on lathes by re-chucking; either to complete second end, or transversal machining operations.
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- 1st and 2nd operations on same lathe W22-T4;
- complete drilling on vertical drilling center DWN-22V.
The cycle can be carried-out only when the lathe Is equipped with pallet loading system. Production capability is influenced by the lathe's ability to machine 1st and 2nd turning operations in sequence of one another on a continuous basis.
As indicated in the machining cycle below, the theoretical production capability for the machining of a 15"x7" wheel is about 33 pcs./hour.
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