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Sail into production - DMG offers a performance worthy of global recognition for 5-axis milling. The DMU 50 / 70 represents the ideal foundation for entry into the innovative CNC universal milling sector, especially for the forward thinking entry-level users and mould making operations, with machines equipped with high-tech components and extensive options, already included in these compact machines. Additionally they are suited for the machining of complex workpieces. In a class by itself: as standard, the DMU monoBLOCK® series comes with 5-axis simultaneous milling capabilities and delivers 200% more dynamics in the rotary axes. Performance and flexibility without limits, and without additional costs: the DMU monoBLOCK® machines can be expanded in modular fashion, for up to 3 or 5-axis machining, and can be equipped with various spindle options. This means efficient universal machining all the way into the high-speed range.
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Universal Machining Centre UBZ® 300
The deciding criteria in the manufacture of models, moulds and tools are outstanding cutting performance and precision.
Thanks to the generous dimensions of the components and their highly rigid fork crowns handtmann machining centres provide the very best in machining technology.
Applications for centres in the UBZ® 300 series include all machining operations on plastics, composite, aluminium and finishing steel.
UBZ® 300: Uncompromising. Superior. Realiable.
Technical details
Spindles up to 52 kW, 28,000 rpm
Travel speeds up to 40 m/min
For plastic, composite, aluminium, steel finishing
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ROMOCUT is the first milling tool that delivers on the promise of providing clean, quiet operation. It creates no dust during the milling process (polystyrol only) thanks to the hollow tool and the integrated vacuum system (total efficiency with polystyrene). The noise level is kept to an
acceptable 80dB or lower. ROMOCUT doesn’t require any construction work
during the installation, saving you money. ROMOCUT is a NC milling tool developed by ROMER France, a leading manufacturer of portable articulated arms. Thanks to its unique design, ROMOCUT allows designers
to create new models in record times. It mills all standard soft materials used in design studios, including lab, polystyrene, resins, clay and similar; on the other hand, it can also be used for modifying and correcting existing parts right on the shop floor. ROMOCUT is easy to install and to run, and saves considerable time by letting designers modify full-scale models in real
time on site.
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T SERIES
•Longitudinal traverse, “X” axis: 2,000 to 3,500 mm
•Vertical traverse, “Y” axis: 1,000 - 1,250 - 1,400 -1,600 mm
•Cross traverse, “Z” axis: 1,000 and 1,200 mm
•Rapid traverse "X, Y, Z" axes : 25,000 mm/min
•Feed range: 5-10,000 mm/min
•Digital CNC Heidenhain (Selca, Fagor, Siemens, Fidia)
•Universal head and automatic indexing heads 24-32 kW, 3,000 (4,000 - 5,000 - 6,000) rpm with coolant through the spindle possibility.
•ATC 20 (30,40, 60) tools.
•CE Full splash guards
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S SERIES
•Longitudinal traverse, "X" axis: 2,500 to 22.500 mm
•Vertical traverse, "Y" axis: 1,600 - 2,000 mm
•Cross traverse, "Z" axis: 1,000, 1,200 and 1,500 mm
•Table width: 800, 1,100 and 1,350 mm
•Rapid traverse "X, Y, Z" axes: 25,000mm/min
•Feed range: 5-10,000mm/min
•Digital CNC Heidenhain (Selca, Fagor, Siemens, Fidia)
•Automatic indexing heads and Orthogonal heads 32 kW, 3,000 (4,000, 5,000, 6,000) rpm, with coolant through the spindle possibility.
•ATC 20, 30, 40, 60 and 80 tools.
•Rotary CNC tables 630 to 1,250mm
•CE Full splash guards
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Milling equipment - 4 axes multi spindles
High productivity system for fast cutting of materials in plate in the building sector (facades), POP sector or fitting sector of commercial vehicles (refrigerated trucks,…). This machine can be equipped with a strong powered vertical electro spindle and horizontal electro spindle, adjustable on 360 degrees.
Materials to be used on (according to the selected spindle and tool) :
- Plastic in rigid plates (PMMA-PC-PS-PVC-ABS..)
- Expanded plastic and alveolar plates
- Rigid foams (PU- PS-…)
- Semi rigid foams (KAPA line®,…)
- Composite materials : Alucobond®, Dibond®, Reynobond®,..
- Wood and by-products.
- Polyester resins.
- Light alloys with Aluminium or copper basis.
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EXTRA LARGE WORK ENVELOPE, UP TO 6 METERS(20 FT) VERTICAL AND 20 METERS(65-1/2 FT) HORIZONTAL TRAVEL.
VERSATILE RAM + SPINDLE HEADSTOCK DESIGN ALLOWS EXTENDED REACH INTO DEEP PART CAVITIES.
ULTRA-HEAVY MILLING AND BORING CAPACITY USING THE 100Kw(134 hp), 3-RANGE GEARED HEADSTOCK GENERATING SPINDLE TORQUE OF 15,000 N-m(11,000 ft-lbs).
ELECTRO-HYDRAULIC HEADSTOCK AND RAM DROOP COMPENSATION SYSTEMS.(SIMILAR TO MX 7 RAM)
HYDROSTATIC WAY SYSTEM FOR HORIZONTAL TRAVEL ALLOWS ACCURATE POSITIONING/REPEATIBILITY OF THE MASSIVE COLUMN STRUCTURE.
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The EMCOMAT FB-450 L offers high chip-cutting power, precision and universality. The generous workspace allows large workpieces to be machined. EMCO's wide range of options covers everything you need to handle even the most complicated machining projects. The EMCOMAT FB-450 L's circulating ball screw and linear guides allow precise axis positioning and higher rapid motion speeds.
Highlights: swivel-mounted control panel, reversible main spindle, covers eliminate the risk of injuries, shafts and gears hardened and ground, linear guides.
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The range of Rotor-slot milling machines is composed from :
Mod. FCR
Dedicated milling machines for generator rotors made-up of:
two-unit milling machine with one vertical and one horizontal spindle
one workpiece line with two hydrostatic steady rests
one high precision divider for high accuracy angular indexing
Mod. FCT
Dedicated milling machines for turbine rotors made-up of:
one or two opposite unit milling machines
one workpiece line with two hydrostatic steadies for rotor rest
one high precision divider for high accuracy angular indexing
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As the leading manufacturer of machines for processing aluminium and PVC profiles, we supply matured solutions for different applications.
You have profile - we rout it !
Further routers, like End milling machines, Single spindle copy routers, Multi spindle copy routers and Template free copy routers cover our product range.
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A complete range of machines either with Stäubli or ABB robots:
- machines with 1 or 2 robots, depending on the production levels required,
- compact design, with optimum flexibility and user-friendly,
- machines with rotating table, for loading / unloading operations in parallel time, or with manual loading area,
- with or without security roll-up door in operating area.
Indicative dimensions of the parts that can be cut : 2500 x 1100 x 500 mm maximum.
Specificities that make the difference:
- Compact machines (peripheral equipments integrated), autonomous and easy to set up.
- User-friendly (2 levels of use : production and intervention : menus developed for the specific needs of the application).
- With evacuation system of the chips and scraps.
- With blowing system of the parts cut (cancel the electrostatism).
- Remote maintenance and remote supervision of the machines.
- Possibility to connect the machines to a local workshop network.
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A complete range of machines either with Stäubli or ABB robots.
machines with 1 or 2 robots, depending on the production levels required,
compact design, with optimum flexibility and user-friendly,
machines with rotating table, for loading / unloading operations in parallel time, or with manual loading area,
with or without security roll-up door in operating area.
Indicative dimensions of the parts that can be cut : 2500 x 1100 x 500 mm maximum.
Specificities that make the difference
Compact machines (peripheral equipments integrated), autonomous and easy to set up.
User-friendly (2 levels of use : production and intervention : menus developed for the specific needs of the application).
With evacuation system of the chips and scraps.
With blowing system of the parts cut (cancel the electrostatism).
Remote maintenance and remote supervision of the machines.
Possibility to connect the machines to a local workshop network.
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New Super Mill has the highest output and highest torque milling capability in its class.
Chuck size / Bar capacity: 6"/ 65mm
Distance between spindle noses: 870mm
Max. turning diameter / length: 250mm/555mm
Slide travel Y (Upper/Lower): ±50mm/+50mm -20mm
Spindle speed (L/R): 4,500min-1/5,000min-1
Spindle motor (L/R): 18.5/11kW/15/11kW
Rotating tool spindle: 7.5/3.7kW 40Nmx2
Rotating tool spindle speed: 6,000min-1
Type of turret head/Number of indexing: Dodecagonal drum turret/24x2
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The UNIVERSAL range is fitted with a teach-in control and with an universal double-rotating head manually controlled.
The HIGH-SPEED MACHINING range is following with a CNC control including the options "high-speed machining", "high-precision contour" and vertical high-frequency vector-controlled head.
The fixed bed structure in Granitan enhances sturdiness and accuracy. The fixed table offers a large clamping surface and allows an important load without any tilting risk.
The measure is done thanks to high-precision optical scales on X and Y axes.
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As the leading manufacturer of machines for processing aluminium and PVC profiles, we supply matured solutions for different applications.
You have profile - we rout it !
Further routers, like End milling machines, Single spindle copy routers, Multi spindle copy routers and Template free copy routers cover our product range.
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K3
MANUAL END-MILLING MACHINE
Manual end-milling machine model LISI K 3 for the working of PVC and aluminium sections. Nbr 1 cutter holder Ø 32 mm. Manual movement of the cutter with mm 160 stroke. Possibility of milling at 90°. Horizontal and vertical clamping cylinders. Max cutter Ø 160 mm.
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CE3060 - Manual End Milling Machine With Single Cutter Set-Various Angles
* Manual end milling of PVC & Aluminum 'T' profiles.
* Safety cover operation.
* Milling operation; made manually.
* Pneumatic & Electrical controlled.
* 4 different adjustable profile stop system.
* Setup of different angle ranges is possible.
* Operation Time: 30 seconds (two corners of one profile).
* Standard arms for long-size profiles.
* Pneumatic clamping.
* Optional:
o Cooling system: [for aluminum].
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The machining centers PRIMA, OPTIMA and VARIA are representatives of a new generation of high-tec metal cutting machines. The fully covered machines with TOStec designation are based on unificated module structure and its parameters can be combined according to customer technological request, from which it is possible to create different version of the machines. This machining centers are suitable for universal machining and for special machining application as well. An application of milling heads makes possible to machine workpieces of complex shape even by 5-axes machining. Machines equipped with an electrospindle are suitable for high speed machining (HSC milling).
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G-Mill 550:
5-axis Ultra-Dynamic HSC Machining Center for producing Turbine Blades, Blisks , Impellers and other complex parts.
- g-accelerated 5-axis machining
- Max. part length 550 mm
- Max. part Ø 550 mm
- 20° slanted mono-block gantry concept
- Tailstock CNC controlled
- Spindle power 22 kW, 15000 rpm, 183 Nm
- Toolmagazine 50, 97 or 144 tools
- Palletchanger 2 positions, automatic
G-Mill 850:
5-axis Ultra-Dynamic HSC Machining Center for producing Turbine Blades, Blisks , Impellers and Bling.
- g-accelerated 5-axis machining
- Max. part length 550 mm
- Max. part Ø 850 mm
- 20° slanted mono-block gantry concept
- Tailstock CNC controlled
- Spindle power 20 kW, 15000 rpm, 166 Nm
- Tool taper HSK-A63 / HSK-A80
- Toolmagazine 50, 97 or 144 tools
G-Mill 1150:
5-axis Ultra-Dynamic HSC Machining Center for producing Turbine Blades, Blisks , Impellers and Bling.
- g-accelerated 5-axis machining
- Max. part length 550 mm
- Max. part Ø 1150 mm
- 20° slanted mono-block gantry concept
- Tailstock CNC controlled
- Spindle power 20 kW, 15000 rpm, 166 Nm
- Tool taper HSK-A63 / HSK-A80
- Toolmagazine 50, 97 or 144 tools
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PLANET K30
5-axis CNC machining centre with mobile gantry, designed for milling, drilling, threadcutting and slotting operations on bars or workpieces made of aluminium, PVC, light alloys in general and steel, with section up to 400 x 400 mm. Behind the column there is provision (optional) for installing a cutting
unit with blade dia. 550 mm, serving for making the separation cuts directly on the unmachined bar. The high power (30 kW SI) electro-spindle with HSK63A toolholder, allows performing the various machining operations including heavy duty ones. The 16-place rotary disc tool magazine (N/C axis) can also contain angle machining heads for machining on the bottom face. A blade tool dia. 600 mm is seated in a special extra place. The machine can be used in double mode for minimizing machine downtimes during workpiece loading/unloading. It is also
possible to machine workpieces having different codes and machining operations between the two work areas.
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U5 Universal Machining Centers
Versatile, fast, precise, powerful and competitively priced.
Fully flexible and able to be configured to specific customer needs, the U5 is available in both bridge-type and rail-type configurations with a choice of process-matching spindle heads, the U5 is ideal for manufacturing a variety of materials in the aerospace, off-road, die/mold, packaging, power generation, and job shop industries. Rugged enough to support parts up to 20,000 pounds, the U5 can be configured for heavy equipment applications requiring high horsepower cuts. High-speed, 5-axis contouring can be achieved for aluminum aerospace applications.
For added performance and flexibility on the U5, automatic tool changer, chip conveyor, and enclosure options are also available.
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The Profile Machining Center PBZ LC
Modular designed the HSC centre fits your individual needs. Delivered as 4 or 5 axis centre you can reduce your production costs thanks to the two working zones allowing set up and machining at the same time.
The flexible clamping system from Handtmann allows nearly all profiles to be clamped. The moving portal, equipped with rack and pinion drives and guided on both sides achieves the accuracy required in the automotive or aerospace industry.
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The Profile Machining Center PBZ NT
Nobody can tell you what machining tasks the future will bring to you but with the PBZ NT from Handtmann you are prepared. Experience the flexibility of a top class profiler.
Profile lengths up to 984 inch and the highly flexible clamping system are setting the benchmark for the market. Complete machining from the bar stock on all 6 sides as well the high accuracy go without saying.
Do not limit your possibilities with a just normal machining centre. Get flexibility and productivity for today and future tasks with a Handtmann PBZ NT.
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The Profile Machining Center PBZ HD
Experience high performance !
Worldwide unique is the PBZ® HD from Handtmann. Developed together with international aerospace companies the HPC centre allows machining of solid materials.
Machining rates of up to 98% can be achieved. To ensure quality and precision a new designed clamping system has been integrated. Without additional fixtures you are able to machine your profiles. Thermal compensation and strong clamping forces can cope with difficult materials and long parts.
Be impressed by the possibilities of the Handtmann PBZ® HD
Technical details
- spindle capacity in S1 up to 70 kW
- travel speeds up to 70m/min
- for plastics, composite, aluminium, steel and titanium
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Multiple technology machining center XG 242
With its vertical design, high technological flexibility, multiple spindle design and an innovative drive concept the XG Series can provide the most comprehensive turning solutions. All axes are directly driven and, for the first time, linear motors, which have a considerable influence on the machine dynamics, are used for the X-axes. The patented triangular X-slide allows completely independent or parallel machining in small spaces.
The simultaneous processing of two identical work-pieces results in highly productive machining. However, if flexibility is a priority, different kinds of workpieces can also be machined on the spindles. To perfectly adjust the production process to customer requirements, the machine can be equipped with either two workpiece spindles (XG 242) or one workpiece spindle (XG 241). With the linear and torque motors, the XG series is characterized by very high overall dynamics and outstanding speed. With this machine series, the velocity gain of all the axes is above factor 6, which is a very good indicator of the overall dynamics. But in order to achieve high speeds, a fast machine also needs a fast workpiece feed. A modified pick-up process that compensates by additional loading quills the speed disadvantage of conventional pick-up systems, reducing the machine's idle time.
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5 axes machining for 3D precision milling applications. Several choices of electrospindles enable the machining of plastics, composites or aluminium alloys.
MILLING EQUIPMENT OPTIMIZED FOR THE MACHINING OF FOLLOWING MATERIALS :
. Plastics and composites
. Synthetic resins
. PU and PS foams
. Wood and by-products
. Aluminium
. Brass and alloys
AVAILABLE MODELS :
Models X Travel mm Y Travel mm Z Travel mm
WINNER 75 1250 1540 600
WINNER 100 1550 1540 600
WINNER 150 2050 1540 600
WINNER 1521 1550 2100 900
WINNER 2131 2050 3100 900
TECHNOLOGIES :
. Steel welded fixed frame and gantry, mobile table
. Transmission by ball screws on the 3 cartesian axes (X, Y, Z),
. Guidance : precision linear rails with preloaded ball slides on X, Y, Z axes
. 2 rotative axes (C: +/-200° and A: +/- 120° to +/- 200° as per electrospindle) by precision reducer
MAIN FEATURES :
. Max. speed in mm/sec : 500 X, Y, Z axes
. Max. speed in °/sec : 180 A and C axes
. Positioning accuracy for C and A axes (arcmin) : +/- 2°
. Resolution : 0.002 mm
. Repeatability at 20°C +/- 2° : +/- 0.06 mm
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This CNC 5-axis milling centre is optimized for the machining of large form parts through vacuum-forming, rotational moulding, low-pressure moulding in the following materials:
. Plastics and composites
. Synthetic resins
. PU and PS foam, etc.
. Wood and by-products
. Aluminium (depending on the spindle type)
. Brass and alloy (depending on the spindle type)
Its strengths:
Robust (less vibrations),
Time-saving (for example, it is possible to machine complex parts in only one pass)
Best quality of machining
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For heavy-duty machining operations
BA 400. A series of machines for large and small workpieces with heavy-duty machining requirements. A true success story that - since the machine's launch - has been copied again and again, without ever being equalled. Always consistent, SW has succeeded with the BA 400 in emphasizing once more its technological leadership in multi-spindle, horizontal machining centers.
The BA 400. Available with two or four spindles and with a torque rate that is quite exceptional for machining centers. Designed for cycle time-concurrent workpiece clamping and multiple clamping on double-swivel trunnions, equipped with three linear axes and two rotary axes. Workhandling by robot or linear gantry is also available.
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The revolutionary machining concept of Ideo allows:
• The possibility to produce, in parallel, two different work pieces in lots of
different sizes
• The achievement of a complete machining of the work piece, by
transferring it automatically from a module to another
• The opportunity to produce a work piece and, at the same time, to re
equip the machine for another type of work piece
• The processing on the six faces of the work piece in one single clamping,
owing to an exclusive clamping system of the work piece and to the free
rotation of the axes A and B by 360°.
These 4 exclusive advantages of the Ideo systems can be achieved with the use of 2 independent machining modules, each of which is equipped of 5 axis and supported by two automatic tool changers with 32 positions.
The accuracy of the Ideo system is assured by its extremely rigid and solid construction, equipped with a reinforced structure in polymer cement, which allows absorption of vibrations. The accurate machining performance is assured as well in a thermally variable environment with internal function of thermal compensation.
Ideo stands out, as well, for its high productivity, achieved thanks to its spindles (33kW) and to its fast automatic tool changers (1.6 seconds).
Mikron offers Ideo with both “turnkey” solution – including tools, CNC programmes, specific supporting clamps and robotised loading/unloading system – and as self-standing machine without customisation.
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SP-HSC SERIES
•Longitudinal traverse: 2,500 to 10,500mm
•Vertical traverse “Y-axis”: 1,600 and 2,000mm
•Cross traverse “Z-axis”: 1,200 mm
•Table width: 1,100 and 1,350mm
•Rapid traverse X, Y, Z axes: 36.000mm/min
•Feed range: 5-25,000mm/min
•Digital CNC Heidenhain (Selca, Siemens, Fidia)
•Automatic indexing heads and Orthogonal heads 32kW, 4,000 (5,000, 6,000) rpm, with coolant through the spindle possibility.
•ATC 30, 40 tools.
•Rotary CNC tables 630 to 1,250mm
•CE Full splash guards
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