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The revolutionary machining concept of Ideo allows:
• The possibility to produce, in parallel, two different work pieces in lots of
different sizes
• The achievement of a complete machining of the work piece, by
transferring it automatically from a module to another
• The opportunity to produce a work piece and, at the same time, to re
equip the machine for another type of work piece
• The processing on the six faces of the work piece in one single clamping,
owing to an exclusive clamping system of the work piece and to the free
rotation of the axes A and B by 360°.
These 4 exclusive advantages of the Ideo systems can be achieved with the use of 2 independent machining modules, each of which is equipped of 5 axis and supported by two automatic tool changers with 32 positions.
The accuracy of the Ideo system is assured by its extremely rigid and solid construction, equipped with a reinforced structure in polymer cement, which allows absorption of vibrations. The accurate machining performance is assured as well in a thermally variable environment with internal function of thermal compensation.
Ideo stands out, as well, for its high productivity, achieved thanks to its spindles (33kW) and to its fast automatic tool changers (1.6 seconds).
Mikron offers Ideo with both “turnkey” solution – including tools, CNC programmes, specific supporting clamps and robotised loading/unloading system – and as self-standing machine without customisation.
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This CNC 5-axis milling centre is optimized for the machining of large form parts through vacuum-forming, rotational moulding, low-pressure moulding in the following materials:
. Plastics and composites
. Synthetic resins
. PU and PS foam, etc.
. Wood and by-products
. Aluminium (depending on the spindle type)
. Brass and alloy (depending on the spindle type)
Its strengths:
Robust (less vibrations),
Time-saving (for example, it is possible to machine complex parts in only one pass)
Best quality of machining |
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| This machining centre has been developed in response to the users' needs, who want to machine parts in 5 axes simultaneously. The dynamics of this machine with rotary axes (B and C) in direct drive ensures flexible, cost effective production, with high-precision assured. Equipped with a swivelling spindle (-15 to +100°) with a speed of 30'000 rpm (option of 42'000 rpm), rotary divider and 48 positions pick-up type tool magazine, this concept presents a reliable, high-precision and high-level technology, user-friendly production unit. |
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BA 400 Horizontal Machining Center
Horizontal machining center with two or four synchronous, fluid-cooled motor spindles. Main spindle bearing in hybrid technology. Simultaneous workpiece load/unload, three NC linear axes and up to four NC rotary axes. |
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| mc4 is a flexible production cell of new generation with two independent single spindle/twin spindle machining centers and a 4-position pallet changer to optimize productivity, flexibility and accuracy. |
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The Zephy VTT is the "flagship" machine tool of the series. It is suitable for machining medium-large parts using power heads. The Zephyr VTT has two vertical axes, one normally used for power machining and the other for finishing.
Main advantages:
- The structure is of the fixed portal type with mobile bench
- Second head option
- 4° and 5° axis on the first head option
- 4° and 5° axis on the second head option
- 20, 32, 50 or 100 changeable tool positions option
- tools type (HSKA63 or- HSKA100) |
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CNC six spindle machine for manufacturing of complex part families with intensive tooling
- 6 separately driven motor spindles with C-axis capabilities.
- Speed control for optimal cutting speeds, favorable chip breaking, and short cycle times
- 11 independently working CNC-controlled tool slides, optionally with one or two axis
- 9 additional one or two axis tool slides for manufacturing complex workpieces
- Particularly suitable for part families due to flexible setup and fast changeover
- Complete machining with driven tools in all spindle positions
- High dampening effect of hydrostatically guided Z-axis
- Backworking with synchronized pickup spindle and 3 tools
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CNC double six spindle machine, counter spindle version for simultaneous front and back working
- 2 x 6 separately driven motor spindles with C-axis capabilities
- Speed control for optimal cutting speeds, favorable chip breaking, and short cycle times
- 18 independently working CNC-controlled tool slides, optionally with one or two axis
- Intensive backworking in the same cycle
- Particularly suitable for part families due to flexible setup and fast changeover
- Complete machining with driven tools in all spindle positions
- High dampening effect of hydrostatically guided Z-axis
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BW 200-2-KW:
Flexible machining centre for engine crankshafts (passenger cars, up to 650 mm long). |
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| ... products without technical information |
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| This machining centre has been designed to manufacture complex and very precise components directly from round or profiled bar stock in one set-up or individual parts. The max. bar stock dia. is 32 mm. The swivelling spindle (-15 to +100°) is able to reach its speed of 30'000 rpm. A high-performance mixed divider can be used for milling and turning (up to 6'000 rpm). The 24 positions tool magazine is standard (option 48 positions). As an option, the automatic back working device allows milling and turning operations on the rear side of the component. This concept ensures a flexible and competitive production unit, high-precision machining is assured. |
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| The W-518MT machinig center has been designed to manufacture complex and very precise components directly from a round or profiled bar stock in one setup, max. diameter 65 mm (2.560 in), thus greatly reducing the cost of fixturing and handling. A high precision rotary divider, A-axis, can be used for both milling (150 RPM) and turning (3'000 RPM). The back working device allows the milling and turning of the rear side of the part as well as a tool magazine of large capacity (up to 180 tools). This concept ensures a very flexible and high-performing production unit. The high precision divider-spindle - A-axis- is fit with an A6 taper and the turning speed can reach 3'000 RPM, power 30 kW. Machining of parts from the blank is also possible with various clamping elements on the A6 taper. The standard machine is fitted with a FANUC 16i MB numerical control, a spindle with a max. speed of 20'000 RPM, a 24 positions tool magazine, a chip conveyor and a coolant tray. |
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| This machining centre has been designed to manufacture complex and very precise components directly from round or profiled bar stock in one set-up or individual parts. The max. bar stock dia. is 42 mm. The swivelling spindle (-15 to +100°) is able to reach its speed of 30'000 rpm (option 42'000 rpm). A high-performance mixed divider can be used for milling and turning (up to 6'000 rpm). The 48 position tool magazine is standard. As an option, the automatic back working device with turret featuring 3 working positions allows milling and turning operations on the rear side of the component. This concept ensures a flexible and competitive production unit, high-precision machining is assured. |
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