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Milling equipment - 4 axes multi spindles
High productivity system for fast cutting of materials in plate in the building sector (facades), POP sector or fitting sector of commercial vehicles (refrigerated trucks,…). This machine can be equipped with a strong powered vertical electro spindle and horizontal electro spindle, adjustable on 360 degrees.
Materials to be used on (according to the selected spindle and tool) :
- Plastic in rigid plates (PMMA-PC-PS-PVC-ABS..)
- Expanded plastic and alveolar plates
- Rigid foams (PU- PS-…)
- Semi rigid foams (KAPA line®,…)
- Composite materials : Alucobond®, Dibond®, Reynobond®,..
- Wood and by-products.
- Polyester resins.
- Light alloys with Aluminium or copper basis.
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The range of Rotor-slot milling machines is composed from :
Mod. FCR
Dedicated milling machines for generator rotors made-up of:
two-unit milling machine with one vertical and one horizontal spindle
one workpiece line with two hydrostatic steady rests
one high precision divider for high accuracy angular indexing
Mod. FCT
Dedicated milling machines for turbine rotors made-up of:
one or two opposite unit milling machines
one workpiece line with two hydrostatic steadies for rotor rest
one high precision divider for high accuracy angular indexing
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This CNC 5-axis milling centre is optimized for the machining of large form parts through vacuum-forming, rotational moulding, low-pressure moulding in the following materials:
. Plastics and composites
. Synthetic resins
. PU and PS foam, etc.
. Wood and by-products
. Aluminium (depending on the spindle type)
. Brass and alloy (depending on the spindle type)
Its strengths:
Robust (less vibrations),
Time-saving (for example, it is possible to machine complex parts in only one pass)
Best quality of machining
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The revolutionary machining concept of Ideo allows:
• The possibility to produce, in parallel, two different work pieces in lots of
different sizes
• The achievement of a complete machining of the work piece, by
transferring it automatically from a module to another
• The opportunity to produce a work piece and, at the same time, to re
equip the machine for another type of work piece
• The processing on the six faces of the work piece in one single clamping,
owing to an exclusive clamping system of the work piece and to the free
rotation of the axes A and B by 360°.
These 4 exclusive advantages of the Ideo systems can be achieved with the use of 2 independent machining modules, each of which is equipped of 5 axis and supported by two automatic tool changers with 32 positions.
The accuracy of the Ideo system is assured by its extremely rigid and solid construction, equipped with a reinforced structure in polymer cement, which allows absorption of vibrations. The accurate machining performance is assured as well in a thermally variable environment with internal function of thermal compensation.
Ideo stands out, as well, for its high productivity, achieved thanks to its spindles (33kW) and to its fast automatic tool changers (1.6 seconds).
Mikron offers Ideo with both “turnkey” solution – including tools, CNC programmes, specific supporting clamps and robotised loading/unloading system – and as self-standing machine without customisation.
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Multiple technology machining center XG 242
With its vertical design, high technological flexibility, multiple spindle design and an innovative drive concept the XG Series can provide the most comprehensive turning solutions. All axes are directly driven and, for the first time, linear motors, which have a considerable influence on the machine dynamics, are used for the X-axes. The patented triangular X-slide allows completely independent or parallel machining in small spaces.
The simultaneous processing of two identical work-pieces results in highly productive machining. However, if flexibility is a priority, different kinds of workpieces can also be machined on the spindles. To perfectly adjust the production process to customer requirements, the machine can be equipped with either two workpiece spindles (XG 242) or one workpiece spindle (XG 241). With the linear and torque motors, the XG series is characterized by very high overall dynamics and outstanding speed. With this machine series, the velocity gain of all the axes is above factor 6, which is a very good indicator of the overall dynamics. But in order to achieve high speeds, a fast machine also needs a fast workpiece feed. A modified pick-up process that compensates by additional loading quills the speed disadvantage of conventional pick-up systems, reducing the machine's idle time.
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BW 200-2-KW:
Flexible machining centre for engine crankshafts (passenger cars, up to 650 mm long).
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These are milling machines for heavy duty machining on hard materials (steel, inconel, titanium, etc.) and they can be equipped with multi heads for simultaneous parts production.
Table surface mm from 2.000 x 800 up to 4.000 x 2.000
Max load admitted Kg 20.000
Longitudinal travel (step 500 mm) mm 1.600 - 4.000
Cross travel (Y axis - step 200 mm) mm 800 - 2.000
Vertical travel (Z axis) mm 800 - 1.200
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For heavy-duty machining operations
BA 400. A series of machines for large and small workpieces with heavy-duty machining requirements. A true success story that - since the machine's launch - has been copied again and again, without ever being equalled. Always consistent, SW has succeeded with the BA 400 in emphasizing once more its technological leadership in multi-spindle, horizontal machining centers.
The BA 400. Available with two or four spindles and with a torque rate that is quite exceptional for machining centers. Designed for cycle time-concurrent workpiece clamping and multiple clamping on double-swivel trunnions, equipped with three linear axes and two rotary axes. Workhandling by robot or linear gantry is also available.
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mc4 is a flexible production cell of new generation with two independent single spindle/twin spindle machining centers and a 4-position pallet changer to optimize productivity, flexibility and accuracy.
Four 24 kW spindles running at 12.000 rpm can be used as single spindle for the critical operations and as a twin spindle on all other operations.
When the mc4 runs as a single spindle the chip to chip time is less than one second, since while one spindle is cutting, the other one changes the tool, accelerates and moves in position for the next operation.
Overall machine design has taken operator ergonomic into consideration: in fact, it offers wide visibility and easy access both to the component and machining area, as well as to the operator ’s workstation.
The coolant and chips fall freely into the chip conveyor, thus avoiding overheating the table and the entire supporting structure that would consequently affect machine performance in terms of accuracy.
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Quicker milling in medium and large batch production
With the FZ 15 Series, Chiron offers a complete program of 1- and 2-spindle high-performance moving column machining centres for small, medium and large batch production. All machines have that decisive extra power, dynamics, speed, precision and availability for higher productivity in daily use.
The superior strength of this machining centre lies in the stable base construction, which has a sufficient power capacity to complete even the most difficult cutting tasks in an optimal way.
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Advantages of TWIN Technology - Facts that distinguish
over 1000 TWIN projects in practice
- Synchronous manufacture of 2 workpieces in one work cycle automatically doubles productivity
- Machining 4 workpieces with 2 spindles guarantees at least a 30% reduction of item costs
- TWIN spindle 5-axis machining results in maximum quality for complex parts in series production
- Reliable technology for turnkey solutions with integrated and external automation
- 4 spindle distances for various parts sizes individually available on all one-place and two-place TWIN centers
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High-speed manufacturing for low piece costs
The FZ 12 offers the best values with regard to speed and precision.
The superior strength of this series lies in the stable base construction of the solid, robust machine tool design, which has considerable reserve capacity for completing even the most difficult cutting tasks in an ideal way.
The performance values are equally amazing. With chip-to-chip times of 1.9 s (FZ 12 W) and 2.4 s (FZ 12 W MAGNUM), the 12 Series is among the fastest of its class.
The robust construction of the spindle with generously dimensioned bearings and the tool interfaces SK 30, SK 40 or HSK 63 allow for excellent milling performance.
The FZ 12 W offers the best conditions for machining a wide range of workpieces. A few areas of application include the automobile supply industry, die casters or the manufacturers of other series parts for the machining of steering boxes, air conditioning compressors, pumps, common rail components, electric tool parts, surgical instruments, and many more.
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Ideal for processing requirement designed solutions for shortest cycle times combined with high flexibility
· Application for medium-sized number of pieces or large-scale productions with small-scale lot sizes
· From simple up to most complex processing demands with several multiple axle units and NC-main pivots
· Simultaneous multi-side processing of one workpiece
· Machine types with up to 8 spindles operating simultaneousely
· Vertical, horizontal or free in machine arranged spindle units
· Hydraulical, electromechanical or CNC-servoaxle drives
· One axle slides to five-fold slide units
· Single spindle units, multiple spindle units, NC-controlled turret heads or NC-controlled facing units
· Spindle units and facing units with automatical tool change practicable
· Manual or automatical feeding with bulk goods supply by sorting plant or robot solution
· Processing of workpieces from the rod (cylindrical, cubical or profile)
· Cutting performances of 1,0 kW or 40000 rpm up to 50 kW per spindle
· Massive machine base frames in welding or mineral casting quality
· In the machine integrated workpiece measuring system for the interactive data editing and feedback of the data into the production process.
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BA 400 Horizontal Machining Center
Horizontal machining center with two or four synchronous, fluid-cooled motor spindles. Main spindle bearing in hybrid technology. Simultaneous workpiece load/unload, three NC linear axes and up to four NC rotary axes.
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Productive, universal machining of small and medium batch production
Chiron offers custom machines for medium and small batch production with the MILL Series. The simple, robust basic structure with few wear parts guarantees the highest availability and forms the basis for an economic, practical machine design. Its strengths go beyond its milling capacity.
It is also distinguished by excellent user friendliness with a clearly arranged work area and easy accessibility. The Mill works safely and quietly, requires little space and is low-maintenance.
Higher productivity
Machines are available with X travel of 800 to 8000 mm. Pendulum working is also available for versions from MILL 2000. In the high-speed-plus version, spindle speeds up to 20 000 rpm and rapid feeds of 60 m/min are available.
The MILL Series allows 5-axis machining according to various principles: On the one hand, the design with the NC swivel head and NC rotary table with the horizontally or vertically arranged rotary axis, and on the other hand, the design with the fully integrated NC swivel rotary table (MILL 800), which offers the ideal conditions for machining cubic parts.
With the horizontal rotary axis, parts with X-travel up to 8000 mm can be machined. Irrespective of the version, 24 / 40 / 60 / 92 / 165 tool places are available.
The NC swivel head with the SYNCHRON motor spindle and a swivelling range of ± 100° allows complex parts to be machined, either horizontally or vertically, in one set-up.
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Automatic, NC Multispindle lathes - 6 Spindles
SAS 16.6
The Tornos SAS 16.6 was designed in order to meet market requirements for precision in 100% of parts within reduced tolerances. The SAS 16.6 features Hirth toothed gears, which provide exceptional strength. This lathe benefits from over 40 years of experience with multispindles derived from the AS-14 and SAS-16 DC machines. The SAS 16.6 has advanced features including cross-slides, independent feeds, and counter spindles, which are all controlled by a single camshaft.
Main Benefits:
- Locking by Hirth gear teeth and indexing by Manifold
- Drilling units with fixed or revolving spindles for variable drilling ratio
- 1 counter-spindle mounted on the central slide
- Fanuc control (Power mate D)
- Back-operation occurs in hidden time
- More than 300 options available
- 205° working
- Up to 75 parts per minute production rate
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CNC six spindle machine for manufacturing of complex part families with intensive tooling
- 6 separately driven motor spindles with C-axis capabilities.
- Speed control for optimal cutting speeds, favorable chip breaking, and short cycle times
- 11 independently working CNC-controlled tool slides, optionally with one or two axis
- 9 additional one or two axis tool slides for manufacturing complex workpieces
- Particularly suitable for part families due to flexible setup and fast changeover
- Complete machining with driven tools in all spindle positions
- High dampening effect of hydrostatically guided Z-axis
- Backworking with synchronized pickup spindle and 3 tools
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CNC double six spindle machine, counter spindle version for simultaneous front and back working
- 2 x 6 separately driven motor spindles with C-axis capabilities
- Speed control for optimal cutting speeds, favorable chip breaking, and short cycle times
- 18 independently working CNC-controlled tool slides, optionally with one or two axis
- Intensive backworking in the same cycle
- Particularly suitable for part families due to flexible setup and fast changeover
- Complete machining with driven tools in all spindle positions
- High dampening effect of hydrostatically guided Z-axis
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TRANS-BAR machines are multi-spindle CNC transfer machines fed by non-rotating bars, ideally suited for the machining of turned parts on both directions and/or transversally in one single chucking; without costly secondary operations. Although these machines are quickly re-tooled like a two-spindle CNC lathe, they offer higher productivity than a multi-spindle screw machine, and even allow the complete processing of those parts that cannot be finished on lathes by re-chucking; either to complete second end, or transversal machining operations.
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