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V590 Single Station and V595 Long Edge
Engineered for your most demanding applications.
Cutters
- Cutters are designed to generate a 90º square shoulder, minimizing secondary operations
- Large chip gullets ensure efficient chip evacuation
- V590 Series offers through-the-tool coolant
Inserts
- Positive top-form geometry inserts create lower cutting forces at higher feed rates
- Inserts are interchangeable between the V590 & V595 Series
- Insert design makes these cutters ideal for ramping and helical interpolation
Specifications
- Geometry: Positive/Positive
- Applications: Roughing, channel milling, ramping, helical interpolation, plunging
- Cutter Diameters:
V590 = .375" - 6.00"
V595 = 1.00" - 2.00"
- Workpiece Materials: Steel, stainless steel, cast irons, high-temp alloys, aluminum and non-ferrous
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FRANKEN Alu-Jet-Cut end mills
The Alu-Jet-Cut end mills were developed especially for HPC-volume machining in aluminium materials. Due to highest surface qualities on all working surfaces and due to a special micro geometry, in connection with a tough carbide substrate, highest machining volumes can be realised with a great degree of process safety. These end mills are available in a diameter range from 10 to 25 mm with the most important corner radii.
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Milling tools for machining hard materials, high-speed cutting
radius end mills, toric end mills, multi flute end mills, also stubbed
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Stellram's thread mills complete a thread in one machine set up. Tools with NPT, NPTF, BSPT, BSW thread forms produce internal, external, right hand and left hand threads with the same tools. They produce easy to handle chips, minimize power requirements and interrupted cuts and casting mis-match is no problem. Excellent surface finish eliminates deburring operations. Multi-start threads are easy to produce and there are no broken taps to remove.
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The standard threading programme of DIXI Polytool comprises complete ranges of thread mills (ISO, UN, BSP, BSPT, NPT, NPTF norms), whirling tools as well as micro taps.
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FRANKEN has been at work developing milling cutters ever since its foundation. You can imagine how wide our variety of carbide and HSS tools must be nowadays. Our production range includes the following main product groups:
* End mills and slot drills
* Die-sinking cutters
* Shell end mills
* Gear cutters
* Solid carbide milling cutters
* Milling cutters with indexable inserts designed especially for the die and mould industry
* Reamers and countersinks
* Clamping tools for milling cutters
With its rich variety of tool types and cutting materials, its high quality standard and its uncompromising precision, the FRANKEN product range and especially the TOPLINE Programme occupy an unrivalled top position.
If you want to find out which of our tools is the most economically efficient for your work case, please look into our sales literature or into our Electronic Catalogue Tool Finder, or contact our specialists from the Technical Service Dept.
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Thread Milling
Kennametals indexable thread milling system allows for threading to a shoulder and unparalleled size control compared to conventional tapping.
The low torque and horsepower requirements mean you can effectively produce large threads on lower-power machines.
TMS Thread Milling System ISO metric
Double-sided inserts for perfect productivity
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Thread Milling Cutters, Cutters with brazed carbide tips
- Thread Milling Cutters
- Thread Milling Cutters with Counterbore
- Combined Drilling and Thread Milling Cutters
- Shell End Mills
- Side Milling Cutters
- Slotting End Mills, 2 Flutes
- End Mills, short
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Vargus MiTM - The FASTest Indexable Thread Milling Tool!
Vardex MITM Thread Milling Cutters with indexable inserts
The NEW MITM thread mill is designed to reduce cycle time when generating large threads by using long inserts in a multiple-flute holder. MiTM allows significant increases
in feed rates and reduced the number of machining passes. MiTM threading tools make use of two cutting edges per insert, which considerably extends tool life.
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MultiVario - the upper class concerning chip production
The MultiVario-Cutter is the result of the progress made before concerning HW (HM) and HS (HSS) milling tools. The aim of the development was, above all in the field of the chip production of XPS material (extruded Polystyrol), to design a milling tool that is able to achieve moreover best surface qualities under high production conditions.
It appeared rather directly that in depend-ence of the diameter generally not more than 24 knife-edges could be arranged on account of the to some extent existing complicated tongue and groove forms.
Besides the cutting material did set a limit to the further development of the shaping of
the cutting edges so that it certainly succeeded in improvements but still having been not quite sufficient to declare it a pioneer development.
This is why we applied new methods and developed a milling tool with respect to quality and versatility that can be made suitable for your material to being pro-cessed. You won%u2019t find a second one of this construction!
Perfect surface quality of economical highest standard - this is the characteristic line in favour of which you may decide the acquisition of the MultiVario-Cutter.
The result shows a clearly increased profit with regard to:
- operating safety
-handling and control of the tool
- efficiency by higher chip production
and unparalleled product quality
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DIA-Tools for the Highest Precision
By working requirements and construction possiblilities, DIA-tools are made in the bonded form (e.g. cutters, saw-blades, drill and surface cutters or with substitute cutting edges e.g. cutting heads or cutting tools).
Also all known tool forms can be produced with polycrystalline diamond cutters. The cutting geometry of the DIA-tools (e.g. hook, cutting angle and back angle) are specially made to suit the materials to be cut.
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PCD:
For working with aluminium with a high silicon content, non-ferrous metals, CFK and GFK materials as well as compound materials like glare.
CBN:
For working with carbon rich and hardened steels.
We produce optimal milling tools, complete and according to your requirements. Together we determine your tool requirements and produce them exactly according to specifiations. The milling, production and material is determined by your working requirements. We balance and shrink fit your milling tools on request.
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in ultra-hard materials
Face milling cutter PF 1000
Cermet and ceramic tools
PCD- and PCB-tipped tools
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PCD:
For working with aluminium with a high silicon content, non-ferrous metals, CFK and GFK materials as well as compound materials like glare.
CBN:
For working with carbon rich and hardened steels.
We produce optimal milling tools, complete and according to your requirements. Together we determine your tool requirements and produce them exactly according to specifiations. The milling, production and material is determined by your working requirements. We balance and shrink fit your milling tools on request.
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For grooving and slitting in steels, cast iron, non-ferrous metals and plastics
Applications:
Cobalt shell end mills (peripheral cutting)
Cobalt angle and double angle cutters (Milling guides and dove tails in steels)
Cobalt orner roughing cutters (cutting edge radii)
Cobalt convex radius cutters (cutting half-round)
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PCD:
For working with aluminium with a high silicon content, non-ferrous metals, CFK and GFK materials as well as compound materials like glare.
CBN:
For working with carbon rich and hardened steels.
We produce optimal milling tools, complete and according to your requirements. Together we determine your tool requirements and produce them exactly according to specifiations. The milling, production and material is determined by your working requirements. We balance and shrink fit your milling tools on request.
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Metal Slash MS-Serie for milling with high feed rate
The new Metal Slash Cutter Serie from diameter 50mmm to 125mm with high cutting capacity and low cutting force for machining of steel, die steel and cast iron. Depending to the operation feed rate of 2mm/teeth and depth of cut of max. 2mm in face milling or ramping operation is possible. Economical 4 cutting edges usage with optimized geometry for efficient milling.
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Cutting tools
End mills with straight shank carbide
2 flute end mills 2D QC SN
Commercial name : 2 Flute end mills
Specification : 2D QC SN
Diameter : 4
Type : Carbide
Knuckle : YES
Cutting tools
End mills with straight shank carbide
2 flute end mills 2D QC SN ALU
Commercial name : 2 Flute end mills
Specification : 2D QC SN ALU
Diameter : 4
Type : Carbide
Knuckle : YES
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Cutting tools
End mills with straight shank HSS
2 flute end mills 2D QC SC
Commercial name : 2 Flute end mills
Specification : 2D-QC-SC
Grade : COBA 8 TIAIN
Diameter : HSS
: 1
End mills with straight shank HSS
1 flute end mills 1D QC SN
Commercial name : 1 flute end mills
Specification : 1D-QC-SN
Type : 3
Grade : COBA 5
Knuckle : HSS
Diameter : NO
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High performance tools for aluminium
Features
Stub Cutting Lengths
Mirror Edge™ Geometries
Square End or Corner Radius
Different Neck Lengths
Feather Blend™
Tuffy Grade Carbide
Applications
Tackle deep pockets, thin walls and other severe aluminum applications. These tools reduce or eliminate chatter, ledging and, in many cases, eliminate the need for secondary finishing operations
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ISCAR has a wide range of ball nose end mills.
Solid carbide cutters are available for the smaller diameter ranges.
Standard carbide inserts with indexable cutting tools begin at 8 mm (.315") and extend up to 50 mm (2.0").
Considerably larger sizes are available for special custom made orders.
FLEXFIT, a modular system, enables assembling a ball nose end mill to any of a variety of lengths, depending upon the application. This is an ideal solution for the die and mold industry.
Also available are end mills with round inserts for large sculptured surfaces and round corners.
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ISCAR offers a wide end mill range using a variety of different types and sizes of inserts. Included are the QUAD2000 square inserts in
6 and 10 mm (.236 and .394") sizes; the HELI2000 inserts in 10 and
15 mm (.394 and .591") for easy cut and accurate and high surface finish;
MILL2000 inserts in 13 and 20 mm (.512 and .787") sizes for roughing at high feed milling; and the versatile CHAMMILL milling tools which can carry four types of inserts in the same pocket.
Mill-drill cutters, chamfering tools, profiling end mills with round milling inserts, solid carbide end mills and thread mills are also available.
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Particularly suited for High Speed Machining (HSM) and precision milling operations often associated with aerospace and die and mould applications.
The range covers milling operations in aluminium and thermoplastics - slotting, contouring, 3D forming, deep pocket milling and profiling; from roughing to finishing and “super-finishing”.
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RobbJack’s OneStep™ series of ball end mills are designed for roughing and finishing of 3-D Die/Mold cavities. These will allow you to run at faster speeds and feeds to increase part output and improve accuracy while reducing costs.
Features
# 2 Flute “Tuffy” Grade, Extended Length Ball End Mill
# Application Specific Geometries and Coatings
# Recommended for High Speed, Hard Metal, Milling Applications
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