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KOMET® Quatron hi.feed -milling cutter
The success enjoyed by our tried and tested KUB Quatron® solid drill range continues in our new milling cutter range. With the unique Quatron indexable insert developed from solid drilling technology, we are extending our experience to the new Quatron hi.feed milling cutter.
Plunge milling (also known more simply as plunging) is a type of machining particularly suitable for cutting deep grooves and large cavities. Plunge milling can be the ideal solution for large projection lengths and unstable conditions.
Applications:
The Quatron hi.feed is a high-performance roughing tool for the fast removal of large quantities of cut metal.
Your PLUS:
* Mill cutting bores with just one tool rather than enlarging them with several drilling tools.
* Four cutting edges per insert lowers production costs per cutter.
* Increase in productivity thanks to high-volume chip removal.
* Deflection of passive forces in an axial direction. Plunge milling puts less stress on the spindle thanks to the lower loading.
* Variable manufacture of different diameters.
* Low cutting pressure.
* A tough substrate allows universal use for steel, cast iron and stainless materials.
* Capable of high feed rates - up to 2 mm per cutting edge.
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Side milling cutters 382/383 and M310
Milling tool for
- groove milling
- slot cutting
with indexable inserts
universal geometry for steel and light alloys
10° positive top rake
best swarf evacuation
outstanding cutting performance and
surface finish
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ARNO® solid carbide milling cutters are made from ultra micro-grain hard metal. The grain sizes are 0 - 0.5 µm and depending on the finish are provided with various coatings (TiAlN or TiCN).
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In developing the new solid carbide thread milling cutters for small threads from M1,6 to M8, Walter Prototyp has not only expanded its product range, but it has also introduced a new milling strategy onto the market. A short cutting section of just three pitches means the thread is milled in a special helix curve.
This new working principle gives rise to a significant reduction in centrifugal forces, which in turn increases the tool life and process reliability.
Orbital thread milling cutter for M1,6 and above
Greater shank diameter for vibration-free use, even with longer lengths
Shorter cutting edge, smaller helix angle and positive rake angle for reduced forces and a soft cut
Design for 2xd and 3xd deep threads
Ni27 thread milling cutter
Newly developed solid carbide thread milling cutter with rounded profile, which is particularly suitable for producing threads in high-quality and expensive nickel components (e.g. in the field of aerospace technology) with extremely high process reliability
TiCN-hard material coating for optimum tool life
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- high cylindricity
- constant milled profile
- simple checking of thread
- in high strength material
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WELDON 3AF Finisher:
The 3AF is intended for finishing operations in aluminum and non-ferrous materials. These tools have a high shear 40 degree helix and come standard with a cylindrical margin to provide chatter resistant machining and superior finishes in all non-ferrous materials. Although intended for finishing, the 3AF has also proven itself in lighter roughing applications.
In addition to square end tools, we provide a broad radius program for our 3AF series.
The 3AF is available from stock as a bright tool or with Zirconium Nitride (ZrN) and Titanium Carbonitride (TiCN) coatings for improved performance and extended tool life. Special quotes and non-stocked coatings are available upon request.
WELDON 5SF Finisher:
We round out our Weldon Premium Carbide offering with the 5SF. This tool is intended for finishing operations, though it can also handle medium to light peripheral roughing, in steel and ferrous alloys. A full eccentric primary grind, sharp corners, a 40 degree helix to ensure proper chip evacuation and an odd number of flutes to reduce unwanted harmonics come together in our 5SF to deliver superior finishes in ferrous materials. The 5SF should be your first choice in premium carbide for finishing and medium to light peripheral roughing for steel and ferrous applications.
Our 5SF square end tools are complemented by a broad radius program.
Aluminum Titanium Nitride (AlTiN) and Titanium Carbonitride (TiCN) tools are available from stock in stub, standard, long and extra long lengths. Special quotes and non-stocked coatings are available upon request.
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The cornerstone of Seco Tools' approach to disc milling is to offer the widest range of inserts, cutter bodies, and attachment types in the industry.
Seco Tools is your single source supplier for slotting, backfacing, circular interpolation, circlip grooving, dual-radius slotting, and trochoidal T-slotting. The full standard range of Seco Tools disc milling cutters is available in diameters from 24 - 315 mm (1"-12").
LNK INSERTS
Very tough inserts designed for weaker machines or unstable machining conditions; these cutters have fewer teeth engaged in the cutting process
SNHQ INSERTS
Higher metal removal rate achieved under stable machining conditions. Excellent results for light cutting applications
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The new SMAX face mill line featuring the DPM434R (18MM long) insert series is now available in both 0 degree and 45 degree lead angle versions.
The 0 degree lead generates true square shoulders to allow shouldering
and multiple Z-axis depth milling passes. The 45 degree lead allows for
higher chiploads and feedrates.
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The name of the game is to keep you 'at the cutting edge'. Your productivity depends on things like reduced cycle times, quick insert indexing, higher metal removal and consistent quality.
Seco Tools offers seven different face milling families - each with its unique feature and capability regarding productivity. They are:
HEXAMILL
When stronger inserts and higher feed rates are needed Seco Tools has one of the widest and most competitive ranges of face milling cutters and inserts on the market.
QUATTRO MILL
Simplify your general purpose face milling applications with Quattro Mill and get the added benefits of increased productivity, ease of use, reliability and greater precision.
DOUBLE OCTOMILL
R220.48 Double Octomill is a face mill for general cast iron milling applications.
R220.44
R220.44 is ideal for machining cast iron when an extremely high metal removal rate, as well as extensive tool life, is a requirement.
R220.30 CUTTERS
R220.30 cutters are intended for the finishing of cast iron, nodular iron components and high quality surface finish demands.
OCTOMILL 05 & 07
With one of the most comprehensive ranges of face milling cutters on the market, Seco Tools stays competitive with Octomill.
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Diameter range from 1.00” – 4.00”
4 indexes without going to a left hand cutter.
Backdrafted relief angle for reduced side pressure in long reach applications.
Utilizes the same inserts as the QuadBore and PowerQuad milling line
End mills equipped with the TopOn adaption for reach flexibility.
All tools equipped with coolant through.
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Now available in new 6.0" and 2.5" diameter cutters
Four indexable cutting edges
Low- and high-density style cutters
Top-On end mills for modular convenience
Coolant-through for chip evacuation
Precision-ground wiping flats with up-sharp ground and polished inserts
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Diameter range from 1.00” – 4.00”
4 indexes without going to a left hand cutter.
Backdrafted relief angle for reduced side pressure in long reach applications.
Utilizes the same inserts as the QuadBore and PowerQuad milling line
End mills equipped with the TopOn adaption for reach flexibility.
All tools equipped with coolant through.
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The Seco Tools Turbo Square Shoulder Milling range is the industry's most comprehensive and versatile solution to all square shoulder milling requirements.
From a 5mm depth of cut with the Nano Turbo, the Micro and Super Turbo up to the Power Turbo at 17mm, Seco Tools has a square shoulder solution for every operation in every material.
The Square Shoulder milling inserts:
NANO TURBO
The Nano Turbo may be the smallest of the Turbo family, as well as the smallest in the industry, but it delivers big on performance.
MICRO TURBO
Helical Micro Turbo utilizes the advanced cutter and insert geometries of the Seco Tools Turbo system to deliver high efficiency, low power, low noise performance in a broad range of materials and operations.
SUPER TURBO
Without a doubt, the Super Turbo is the number one choice for general purpose square shoulder milling applications.
POWER TURBO
Power Turbo puts the "heavy" in heavy duty; providing maximum metal removal with free cutting inserts to make efficient use of machine power, even in demanding applications and difficult materials.
MINI SQUARE
R220.99 is a member of the square shoulder family. It is a universal cutter for slotting, contouring and face milling operations in ordinary steel (up to about 300HB) easier stainless steels and cast iron.
MIDI SQUARE
R220.99 is a member of the square shoulder family. It is a universal cutter for slotting, contouring and face milling operations in ordinary steel (up to about 300HB) easier stainless steels and cast iron.
MAXI SQUARE
R220.99 is member of the square shoulder family. It is a universal cutter for slotting, contouring and face milling operations in ordinary steel (up to about 300HB) easier stainless steels and cast iron.
SLOT MILLING
Our Slot milling product is offered in a diameter range 12 - 50 mm and fixed and coarse pitch version.
217/220.69-16
The product is offered in the diameter range 25 - 200 mm and fixed pockets, normal and closed pitch version.
220.69-15H
Our product is offered in the diameter range 50 - 125 mm and fixed pockets and coarse pitch version.
R220.90
Seco Tools' R220.90 is a square shoulder mill for heavy duty operations and large depth of cuts. Application areas are harder steels, stainless steels and cast iron.
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Diameters:.312" to .750"
Cutting Edge Length:.20" and .62"
Cutting Edge Radius:Chamfer & Radius
Grades Available :IN2005
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The design of our indexable thread mill cutters and inserts represent another step forward for thread making applications.
Easy to load inserts are double-sided and 40 mm long for increased thread lengths.
In some cases, the same insert can be used for both left and right hand threads of the same pitch. The complete range is available in Seco Tools' tough and wear resistant grade F30M, a universal choice for all materials.
Seco Tools have engineered a range of tool holders with multi-tooth cutter bodies for O.D. and I.D. thread making operations. Shell mill versions are also available and hold up to six inserts which allows for more aggressive threading. Unlike tapping, milled threads can be machined to full depth, even in materials that have already been hardened, with no sacrifice to the thread form, surface finish or accuracy.
Seco Tools Threadmaster™ Mills
Seco Tools Threadmaster Mills thread holes as small as 4 mm in diameter while providing improved thread quality, productivity and lower cost per hole when compared to conventional tapping. These 2xD thread mills machine up to 100% depth and feature a high helix angle for reduced cutting forces which reduces the risk of challenges when performing a final threading operation on potentially expensive components. The thread mills are also engineered to be very rigid and vibration resistant permitting higher feed rates and promoting longer tool life.
The TiCN coating provides both toughness and wear resistance for machining of all ISO materials and high-temperature alloys through coolant holes on thread mills of 8mm shank diameter. This promotes larger chip evacuation, tool life and surface finish.
Multi Tooth Thread Milling Cutters
Multi tooth thread milling cutters are available in diameters 17-36mm, the maximum is 80mm. There are an extensive range of inserts available in pitches 1,0-6,0 mm (24-4 TPI) in most common profiles which gives the possibility to increase the feed rate and to reduce the machining time.
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Gigant-ic
The thread milling cutters of our new series Gigant-ic were developed with the intention to increase economic efficiency in the production of large and deep threads on modern CNC machines. The Gigant-ic programme is made in four different size variations, in order to achieve the best possible stability for the tools and with it trouble-free thread production. This aim is achieved thanks to a modular system which allows a perfect choice from different diameters and length types.
Advantages:
* Internal coolant supply
* High process safety
* No rejects due to miscut threads
* Blind hole threads can be cut down to the hole bottom
* High positioning precision
* Low cutting forces
* One tool for all materials
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As the pioneer in performance machining of aluminum, Data Flute is proud to introduce the AFDH series. Patented geometry, multiple flutes and a flute form that reduces unwanted harmonics, combine to achieve unparalleled surface finishes at outstanding feed rates in aluminum and other non-ferrous materials. While primarily a finisher, this tool can also perform in aggressive roughing applications. Full engagement cuts of 1x diameter are possible at high feed rates. No other tool has the unique "double duty" capabilities of the AFDH series.
Benefits include:
- Unequaled surface finish
- Performance geometry developed for machining aluminum
- Premium sub-micrograin carbide
- Unique double duty performance characteristics
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These dynamically balanced tools provide an exceptional surface to insure part rigidity in MDF, LDF, and Balsa core spoilboard material. In addition to spoilboard finishing, the radius edged cutters in carbide tipped and insert style can be used to plane to size, slot, and bottom finish in a variety of flat sheet plastic and aluminum. Regardless of the application, the entire process is accomplished with maximum productivity and outstanding finish quality.
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Vargus' thread milling carbide metal cutting tool system has been recognized as the industry standard since its initial patented "trapezoidal" indexable system design was introduced.
Vardex MiTM Thread Milling Cutters with indexable inserts
As CNC technology for milling threads races forward, and as thread milling becomes ever more popular as an excellent solution for manufacturing threads of many types, Vargus continues to offer new and updated solutions to the machining specialist.
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World's FIRST three-effective, indexable ball nose end mill allows you to increase feed rates 50%!
- Diameters: 20mm, 25mm, 32mm
- Applications: Semi-finish and finish profile milling ¦
- Materials: Steels, stainless steels, cast irons, aluminum, titanium and heat-resistant alloys
- Mountings: Cylindrical, Weldon and Morse tapers
Machine Time Reduced by 33%!
SideLok™ advantage!
- Higher metal removal rates
- Secure insert retention
- Faster indexing - retention screw remains in the cutter
- More up-time - less time lost in tool change
- Single spare part reduces inventory
Grade offering
- VP5020 - PVD coated, sub-micron grade for higher speeds with exceptional toughness machining steels, cast iron and heat resistant alloys
- VP5040 - PVD coated, high-toughness grade for heavy-duty applications in steel and stainless steels
- Suitable for dry machining without coolant
Rigid positioning of the inserts in the cutter body offers:
- Better diameter tolerance
- Less runout
- Ideal spherical form of the cutter
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MBG diamond grinding products offer the most tightly controlled properties and characteristics of any grinding diamond in today's market. From the most well-defined crystals to highly friable irregular shapes, the MBG product line offers tailor made diamonds for a wide range of grinding applications in non-ferrous materials.
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JETMILL T-CBN BALL
Specifications
PcBN Tipped Ball Nose End Mill
EBB recommended cutting conditions
Work material : Gray Cast Iron / Ductile Iron
Cutting Speed (RPM) : 5 000 - 15 000
Feed (IPT) : 0.0008 - 0.020
Axial D.O.C. (in.) : 0.040"
Pick Feed (in.) : 0.118"
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CoroMill 245 is the most versatile facemill on the market. It offers an opportunity to reach the best productivity for each specific type of operation - just by combining the most suitable cutter pitch with the most relevant insert geometry and grade.
CoroMill 245 is the first choice cutter for versatile facemilling.
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M1200 Face Mills
- Gain up to 30% more productivity with less horsepower.
- Get up to 50% longer tool life.
- Lower your cost per edge with 12 true cutting edges on the insert.
- Run at higher speeds and feeds with high metal-removal rates.
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Face Milling
Kennametal has one of the largest ranges of face milling cutters, including the grades and geometries to suit all the materials.
KSCM Alu Mill
Productivity booster in aluminum face milling
KSOM
Best productivity in face milling
KSOM Mini
A new dimension in face milling performance
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Face Milling Cutters
- Twincut Face and Copying Milling Cutters 45° and 90°
- Face Milling Cutters 90° with Twincut geometry
- Univex Face Milling Cutters 90°
- Face Milling Cutters 90° for ISO Indexable Inserts
- Twincut VA Face Milling Cutters 45°
- Face Milling Cutters 45° for ISO Indexable Inserts
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V590 Square Shoulder Mills
The V590 has positive top-form geometry inserts to create lower cutting forces. The cutters are designed to generate a true 90° square shoulder, eliminating secondary operations saving time and improving efficiency. Coolant through holes on end mills is standard and large chip gullets ensure efficient chip evacuation. The V590 is ideal for ramping and helical interpolation operations as well.
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