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These tools stand out due to their simple, robust design, their excellent milling performance and quality, as well as due to their high efficiency. They are suited for high cutting speeds and feeds (HSC). The low weight and the few parts mounted simplify the handling.
At the center of the milling head are high-precise PCD inserts which can be adjusted very simply and rapidly.
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General description :
Our SDP Spider Mill is designed for high productivity face milling of gray and ductile cast irons. It is a 90 degree double negative milling cutter with positive cutting insert geometry. Each insert consists of eight cutting edges. A unique positive chipbreaker insert provides less cutting force, more productivity and a longer tool life. Available with ACK100 and ACK200 CVD coated grades.
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CoroMill® 245-18 is a robust cutter with large, thick inserts capable of heavy chip removal rates. This larger version of CoroMill 245-12 widens the choices available and will cover more demanding applications.
CoroMill 245-18 is light cutting making it the power-efficient first choice facemill for most ISO-P, -M and -K materials in the ISO 50 and 60 machining centres. It is capable of milling surfaces with excellent finish – particularly when used with wiper inserts.
Reinforced cutting edges for 6-8 mm deep cuts within a feed range of 0.2 up to 0.4 mm enable the cutter to mill blanks with forging scale and large variations in required depth of cut. Under favourable conditions a max cutting depth of 10 mm is achievable.
CoroMill 245-18 is available in diameters 80-250 mm as coarse, close and extra close pitch for maximum performance in different machining conditions.
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The CoroMill 390 endmill offers precision performance in a class of its own. In many ways, the CoroMill 390 is the first high-precision indexable endmill. Playing in the same league as solid endmills.
The CoroMill 390 produces mirror finish surfaces and true 90° shoulders. Noise and vibration are reduced to a very low level.
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Speedmaster HSC - dreamlike results become true!
The cylinder cutter SpeedMaster HSC convinces of dynamic and qualitative high-grade milling results.
Advantages at a glance:
- The spiral cutting arrangement guarantees the smallest forward feed during milling and drilling.
-Special grinded fine-cuts are result of a special sharpening procedure by multi-
axis CNC-controlled grinding machines.
- Optimal formation of swarf for a resistance-free removal of chips.
- Quiet running and no vibrations because of the chip breaking spiral.
- Environment and user friendly operation because of noise reduction as well as the pulling removing action of the HSC blade.
- The SpeedMaster HSC is also available with a direct suction.
- Usually we supply our self-designed QGS pick-up attachment for direct suction or with a cylindrical shank.
-Other tool pick-up attachments are available as an extra (e.g. MK, SK and HSK).
- High-quality materials and a computer-
controlled PLASMA-IONEN hardening system are the basis for a long durability
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HSM is not simply high cutting speed. It should be regarded as a process where the operations are performed by very specific methods and on high precision production equipment.
HSM is not necessarily high spindle speed machining. Many HSM applications are performed at moderate spindle speeds and with large sized cutters.
HSM is performed in finishing on hardened steel at high speeds and feeds, often 4-6 times conventional cutting data.
HSM is High Productive Machining of small-sized components in roughing to finishing and in finishing and super-finishing in components of all sizes.
HSM will grow in importance the more net shape the component become.
HSM today, is mainly performed on taper 40 machines.
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A trusted member of our aluminum cutting tool program, the HSM series adopts the geometries of our ARF series and couples them with an extended reach design. The stub flute length, in conjunction with a wide range of reach lengths, makes the HSM series a great choice for roughing in aluminum and other non-ferrous materials.
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bxd range of milling cutters for high performance machining of aluminium alloys and heat resistant materials.
- New offset shank type for deeper milling!
- Low resistance geometry and inserts with a rigid tool body. High aluminium removal rates of more than 3000 cc/min.
- New DLC-coated inserts for outstanding aluminium alloy machining performance.
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Shank-End HW Cutters - unequalled in
Quality and Choice
Concerning the production of carbide tools and HSS tools flexibility and a high stand-ard of know-how is required to achieve high-quality tools.
ZEIM is able to respond with special types to your individual problems, reliable and in shortest delays.The high standard of our machines and well-trained employees help to succeed in getting a high productive capacity. With pleasure we will submit an offer for a tool made to your special purpose of application according to a sketch /drawing or technical data.
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Main Features
CENTER DRILL -
Precise positioning
DRILL -
Long tool life and high efficiency
SEMI FINISH REAMER -
Stable drilling and stable diameter
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7745 VOD Series
Stellram's most versatile cutter. A strong multi-purpose cutter excellent in high temperature alloys and stainless steels using 4mm or 6mm octagonal inserts for up to a 0.445" depth-of-cut.
7745 VS Series
Excellent in tool steels and cast irons. Exceptionally thick square inserts handle tough conditions. Design allows for recessing operations.
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Cutting Tools
Application of cutting tools is varies and generally categorized into turning, milling to drilling. Tungaloy has extensive lineup of TAC inserts with combination of various grades, dimensions and chipbreakers. These inserts respond to “high-speed and precision cutting” needed with time.
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CoroMill 390 is the most versatile facemill on the market for better accessibility. It offers an opportunity to reach the best productivity for each specific type of operation - just by combining the most suitable cutter pitch with the most relevant insert geometry and grade.
CoroMill 390 is the first choice cutter for versatile facemilling.
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The new milling cutter generation - MultiEdge
Our premium product range - MultiEdge - milling cutters open new perspectives for you in highperformance and high feed machining. The modular tool technology allows customer-specific system solutions in most diverse application areas.
Technological know-how and innovations of the LMT-Group are the basis for your success. High efficiency and increased productivity are guaranteed by:
- new substrates
- new geometries
- new wear protection
- new coatings
- and always one more cutting edge!
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Features :
- Multi Grooving
- Combined Grooving and Chamfering
- Overgrooving Head Milling Cutters
- Set-Tools for Grooving, Chamfering and Face Milling in one Operation
Possible Attachements :
- HTF (License SANDVIK, BTS-compatible)
- Capto (SANDVIK - System)
- KM (Kennametal - System)
- HSK
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V440 Cutters
The V440 cutters have a robust design ideally suited for roughing and semi-finishing applications. The two flute design offers maximum productivity, with additional inserts providing shank protection on larger cutters. The inserts have two indexes for greater economy. The two top form geometries improve reliability and performance. Additionally, two PVD coated grades are available to ensure longer tool life. The V440 system is designed to take the most punishing cuts in the most difficult to machine materials.
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The MAPAL tooling progamme was completed by a wide range of highly qualified milling tools for machining all common materials. The various sizes consist of milling cutters with PCD inserts for non-iron materials as well as ISO milling cutters featuring tangential inserts for cast iron and steel.
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END MILLS FOR CARBON FIBER (CONTOURING)
HTT offers a complete range of end mills specifically designed for carbon fibers CFC / CFRP
a) Roughing and semifinishing cutters in micrograin solid carbide + Diamond coating
b) Profiling cutters in micrograin solid carbide + Diamond coating
The range of diameters stretches from 1 mm to 32 mm
Requests for special execution are anytime very welcome.
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END MILLS FOR LIGHT ALLOYS ALUMINUM
These cutters are specifically designed for light alloys and aluminum machining in order to obtain excellent performances in terms of speed and feed rates as well as of excellent surface quality of the machined component.
Micrograin solid carbide without coating.
Range of diameters from 1 mm to 32 mm
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Data Flute is excited to launch the next evolution of our performance proven SS series, the SSDH series. We achieve superior chip flow and evacuation through the introduction of chip-release flute form technology, and a unique inter-flute helical transition all within a patent pending design. A premium, rupture resistant substrate is the foundation to which these progressive geometries are applied. The end result is a brute of an end mill, capable of ultra-aggressive metal removal rates in ferrous material ranging from low carbon steel to high nickel alloys. This all adds up to cycle time reductions and improved machine tool productivity.
Benefits include:
- Design that virtually eliminates flute packing and obstruction
- No chatter
- Freer cutting that demands less horsepower
- Stability in aggressive applications
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HTT offers a complete range of end mills specifically designed for Titanium and Inconel
a) Roughing Cutters in ASP52 OR ASP60 (Powdermetallurgy)
b) Finishing Cutters in Micrograin Solid Carbide
The coatings offered on this type of cutters is of Nanocomposite style coating.
The range of diameters stretches from 1 mm to 32 mm
Requests for special execution are anytime very welcome.
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FRANKEN Micro-Line end mills
The Micro end mills are available as end mills, ball-nose and torus end mills in solid carbide K5-20FH, un-coated and TiAlN-coated. The diameter range is 0,2 - 2 mm for the end mills and ball-nose end mills, and 0,5 - 2 mm for the torus end mills. The Micro-Line end mills are available in three lengths, short (2.2 x d), long (5 x d) and extra long (10 x d).
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Miniature SH 2, 3 & 4 Flute Series
New this year, we have expanded our offering of miniature
tooling. Several new sizes and lengths have been added
to this already proven series of tools. The tools are
available in 2, 3, and 4 flute designs in stub and standard
length configurations. All are available with coatings to
enhance tool life in the material you are machining.
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HAM offers a full range of PCD facemills from diameter 50 mm to 315 mm in 1D, 2D, & 3D designs utilizing both inserts and cartridges. We also offer a high-density version that doubles the effective amount of cutting teeth to further increase productivity. Another innovative design is the chip-breaker PCD insert that is offered for our 2D cutter design. The chip-breaker inserts allow for a heavier cut with very good chip control in materials that are more difficult to manage chips.
Maximum Productivity
* highest possible efficiency due to maximum number of teeth
* PCD-cutting insert guarantees highest precision and optimal surface quality
* considerably higher tool life is achieved compared to conventional cutter systems
* the cutting adjustment is optimised and simplified by edgewise (sidewise) fine adjustment
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DIXI Polytool has a standard range of PCD end mills, ball nose end mills as well as wheel dressers
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Onsrud is offering a new line of top loading cutters to be used on manual or CNC top loading engraving machines. The solid carbide cutters are made of premium micro grain carbide and use our proven cutting geometry to produce fast, clean cuts in plastic and aluminum materials. These tools will allow you to rout and engrave on a single machine. The tools will be offered with a variety of cutting diameters. Custom sizes can be made on request.
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Routers for Fiberglass and Non-Metallic Materials in Fractional and Metric...Quality selection of Wood Routers
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