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CoroMill 490
Sandvik Coromant has launched the first of a new generation of shoulder mills, the CoroMill 490, which reduces machining costs by up to 25 per cent. CoroMill 490 is a high-precision tool for applications where reduced depths of cut and less final machining are required, as with the near net shape precision forgings and castings used by machine shops for higher productivity. Less, but more precise, work is needed on these castings and forgings. This is possible with the four edge insert design of CoroMill 490 and reduces substantially the cost per component for customers.
CoroMill 390
A new range of damped silent tools from Sandvik Coromant is bringing substantial performance benefits to complement the existing range of long and slender CoroMill® 390 milling cutters. Integrated dampening offers more efficient, vibration free machining to improve the performance of cutting tools working in deep cavities and pockets. The stabilization of the machining process in this way provides wider machine utilization for face and shoulder milling, especially in long overhangs and will boost the capabilities of long reaching tools.Reducing vibration in often tricky situations provides the confidence needed to increase the cutting parameters without compromising work piece quality. This enables the achievement of greater machining success with the CoroMill® 390 - including improved component surface finish and longer tool life.
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CoroMill 390 is the most versatile facemill on the market for better accessibility. It offers an opportunity to reach the best productivity for each specific type of operation - just by combining the most suitable cutter pitch with the most relevant insert geometry and grade.
CoroMill 390 is the first choice cutter for versatile facemilling.
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A Complete Line of Products, Full of Systematic Advantages
Here is the best argument straight away for Pokolm-Voha solid carbide end mills: We use our own end mills to produce a large share of our milling cutter bodies and arbors -and for good reason. Our solide carbide end mills are famous for their precise concentricity, plus they are suitable for shrinking processes, and have a full range of advantages in high-speed and extreme milling operations.
We use specially selected materials and have suppliers and coating partners who are integrated in our development and production process. This creates the most favorable environment for our highly specialized staff to produce first-claas, high-quality end mills using the latest high-teh grinding machines.
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AccuThread
Thread Milling Cutters, Inserts and Holders
Features and Benefits
AMEC's proprietary AM210® coating has a 25-50% increase in tool life over the competition.
AccuThread 856® solid carbide threadmills have a thicker core and helical flute which offers increased strength and rigidity when cutting forces are applied.
AccuThread 856® standard cutting lengths allow for multiple applications without the need for special threadmills.
AccuPort 432 specific threadmills stocked.
AMEC's Indexable Threadmill Holders are made from a stainless steel that is engineered to dampen vibration during operation.
The AccuThread 856® Indexable line of Threadmills offer three insert length and a wide range of thread forms.
The AccuThread 856® Indexable Threadmilling Holders are offered in multiple flute configurations and feature a bolt-in type and a patented pin style locking system, which ensures unsurpassed repeatability.
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Side and face milling cutters
Execution H
- Staggered teeth for hard and tough materials
Staggered tooth slitting saws, with coarse toothen spiral
- Milling cutters
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The new F4080 octagon cutter with eight productive cutting edges per insert has no limitation with regard to the application type and it makes no compromise in terms of quality.
It is particularly convincing when plunge milling cast iron and steelwork components as well as in the chamfering or circular interpolation milling of stainless, difficult-to-machine or non-ferrous materials.
Walter octagon cutter F4080
Best tool for surface milling, plunge milling, chamfering, bore milling and circular interpolation milling
Maximum productivity due to 8 cutting edges per insert
Complete range of geometries and grades for machining all kinds of materials
Walter face milling cutter F4033
Extremely stable indexable inserts thanks to the negative basic shape
Soft cutting action due to the extremely positive insert geometry for maximum productivity
8 cutting edges per insert
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RobbJack routers and cutters set the industry standard for close tolerances and consistent performance. This quality is achieved by a continuing dedication of resources to research and development. In fact, we’ve been a leader in machine development and manufacturing techniques, for over 40 years . . .
Upshear and Downshear Roughing Routers for superior material removal at feed rates to 1500IPM
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Straight Flute Routers for superior material removal in plexiglass and stacked material applications
RobbJack routers and cutters set the industry standard for close tolerances and consistent performance. This quality is achieved by a continuing dedication of resources to research and development. In fact, we’ve been a leader in machine development and manufacturing techniques, for over 40 years . . .
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The stars of the shoulder milling cutter range are the Xtra·tec® F4041 and Xtra·tec® F4042. The F4042 is an extremely positive tool for roughing and finishing and it can optionally be provided with a quick Screw Fit adaptor.
Four cutting edges per insert and its unique spiral-shaped indexable insert make the F4041 a tool for maximum productivity.
Walter shoulder milling cutter F4041
Unique, spiral-shaped indexable insert for precise 90° with 4 cutting edges per insert
Maximum process reliability due to the negative insert seat
Ideal operational smoothness due to the positive rake angle
Walter shoulder milling cutter F4042
High positive tool for extremely soft cutting action
Roughing and finishing cutter with precise 90°
4 different insert sizes are available, thus enabling the most effective tool to be selected for each application
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Thread Milling
Cutters, Inserts and Holders
Features and Benefits
Complete programme available of both solid carbide and indexable insert thread mills - One stop for all requirements
Full form profiles -
Allows 100% thread depth against 65-75% for tapping
Full profiles present on all inserts and solid thread mills -
Allows threading to within one full pitch of blind tapping
Optimised cutting geometry -
Minimal horse power requirements even with coarse pitch threads
High technology manufacturing techniques -
Ensures high quality product for consistent predictable production even in exotic metals
Versatile multi use tools -
All tools can produce left or right handed threads
External and internal threads can be produced in the same toolholder with just an insert change
Unique cutter design -
Allowing thread milling as small as M1.6 and each tool configured for cycle time optimisation
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The new SMAX face mill line featuring the DPM434R (18MM long) insert series is now available in both 0 degree and 45 degree lead angle versions.
The 0 degree lead generates true square shoulders to allow shouldering
and multiple Z-axis depth milling passes. The 45 degree lead allows for
higher chiploads and feedrates.
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Diameter range from 1.00” – 4.00”
4 indexes without going to a left hand cutter.
Backdrafted relief angle for reduced side pressure in long reach applications.
Utilizes the same inserts as the QuadBore and PowerQuad milling line
End mills equipped with the TopOn adaption for reach flexibility.
All tools equipped with coolant through.
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Now available in new 6.0" and 2.5" diameter cutters
Four indexable cutting edges
Low- and high-density style cutters
Top-On end mills for modular convenience
Coolant-through for chip evacuation
Precision-ground wiping flats with up-sharp ground and polished inserts
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RESISTOR PEARL is the latest up-to-date milling technique from Carmon:
PEARL coating is the combination of a layer of hard coating (TiCN) with a lubricating layer (Movic). The first layer gives, with its hardness (3.500 HV), a strong protection against wear, while the lubricating layer reduces friction, thus achieving excellent chip removal. Particularly suitable for stainless steel machining, PEARL is now being applied on the Carmon premium quality ripper cutters of the RESISTOR series (ASP2052).
We exhibit at MACH-TOOL 08 in Poznan (Poland) from 9th to 12th June 08. We look forward to wellcome you in our stand no.38 in the Hall 9.
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Diameter range from 1.00” – 4.00”
4 indexes without going to a left hand cutter.
Backdrafted relief angle for reduced side pressure in long reach applications.
Utilizes the same inserts as the QuadBore and PowerQuad milling line
End mills equipped with the TopOn adaption for reach flexibility.
All tools equipped with coolant through.
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Diameters:.312" to .750"
Cutting Edge Length:.20" and .62"
Cutting Edge Radius:Chamfer & Radius
Grades Available :IN2005
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V-Carb End Mills designed with unique 5-flute geometry reduces harmonics that improve finishes...allows heavier stock removal...can run at higher production rates...suitable for a variety of materials up to 45Rc
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Workpiece requirements call for ever better tool surfaces. Walter Prototyp finishing cutters have special geometries that satisfy this demand. Our geometry prevents chatter marks and produces smooth milling characteristics.
The product range includes tools with different cutting edge lengths and helix angles
N60 – finishing cutter with 60° helix angle
High-twist solid carbide shank cutter for the purest finish
60° helix angle produces a soft cutting action and achieves the best surface finish on the workpiece
Good removal of chips due to the high helix angle, thereby preventing scratching of the machined surface on the component
N45 - finishing cutter with 45° helix angle
Tool specifically for the machining of ISO material groups P, M, and K
Stable and smooth machining of the workpiece due to the all-new microgeometry on the cutting edge, thereby eliminating vibrations.
High-quality TiAlN coating for maximum tool life
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A comprehensive programme of Solid Carbide 2, 3 and 4-Flute Milling Cutters available with a wide variety of surface treatments for increased productivity and tool life:
- Miniature End Mills
- End Mills - Single Flute
- Slot Drills
- End Mills
- Roughing End Mills
- Corner Radius End Mills
- Ball-Nosed Slot Drills
- Ball-Nosed End Mills
- Multi-Application End Mills
- Milling Cutters for Aluminium
- Milling Cutters for Stainless Steel
- Unequal Helix End Mills
- Unequal Helix Roughing Cutters
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TXP & EXP
• Highly economic design with 3 cutting edges
• New chipbreaker geometries for optimum performance
• Stable double clamping system of the insert
• All EXP milling cutter with inner coolant
• Extremely quiet running at large cutting depths
• Feed rate up to 3 mm/tooth for maximal productivity in roughing operations
High-efficiency in engraving operations
Super "Quick motion" milling cutter
Feed rate up to 3 mm/tooth
- MH, - ML chipbreaker
T1015 grade for cast iron
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Dormer’s range of Solid Carbide Thread Milling Cutters has expanded rapidly over recent years to meet the growing demand for tools with the ability to exploit the potential of modern CNC machines and produce high quality, accurate threads.
Offering impressive tooling economy and high levels of tool life, the current programme covers Metric, Metric Fine, UNC, UNF, G (BSP), NPT and NPTF thread forms, meaning that Dormer can now offer a thread milling cutter for almost any application.
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WhizCut will change the way thread mills are used today by introducing the new WhizThrill. The WhizThrill deburring thread mills take thread milling to the next level. Users of thread taps and thread mills have for years been battling problems of getting burrs when threading holes. This has resulted in an extra operation where a deburring tool has to be used resulting in increased production time and cost. A WhizThrill together with the WhizCut software does all of this in one single move giving a perfect result.
WhizThills are produced with the best carbide and coating combination to be in forefront of technology both when it comes to tool design and material. We also offer a wide range of micro thread mills with extra tool strength.
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OSG is pleased to introduce the new CBN Ball End Mill. CBN (cubic boron nitride) follows diamond on the hardness scale, making this ball nose end mill ideal for finishing applications in hardened steels up to 70 HRC.
This end mill features a ground CBN tip brazed to a solid carbide shank. When compared to solid carbide cutters, the OSG CBN Ball End Mill lasts up to 10 times longer in finishing applications.
In addition, the OSG CBN Ball End Mill incorporates a 180-degree cutting edge and a ± 5-micron radius tolerance, providing extremely fine surface finishes.
For more information on the new CBN Ball End Mill, please visit our online catalog:
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The milling cutter F2334, with its round inserts with location flats and a sturdy fixation, ensures maximum feed rates and cutting performance, particularly when roughing difficult-to-cut materials, such as titanium alloys.
The Walter slot milling cutter, for example, doesn't only ensure enormous performance and precision for HSC operations in copy milling.
Walter milling cutter F2334
Round inserts with location flats ensure high stability insert clamping
Ideal for maximum feed rates and cutting efficiency
Ideal for roughing operations and difficult-to-machine materials
Walter finishing ball nose cutter F2139
High-precision tool with indexable inserts
Finishing cutter, ideal for HSC operations
Also available in a carbide shank version for finishing deep pockets
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All-Diamond Tipped Mills - DAD15, DPD15, EDPD15
High-speed and High-precision milling of aluminum alloys
All-PCBN Tipped Mills - QPP15
High-speed and High-precision finishing of gray cast irons
- Highly accurate machined surface
(aluminum alloys: Rz up to 2.0 µm; Rmax up to 3.0 µm with wiper insert)
(gray cast irons: Rz up to 3.0 µm; Rmax up to 6.0 µm)
- High speed milling
(aluminum alloys: up to 4000 m/min
cast irons: up to 2000 m/min)
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