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High performance tools for aluminium
Features
Stub Cutting Lengths
Mirror Edge™ Geometries
Square End or Corner Radius
Different Neck Lengths
Feather Blend™
Tuffy Grade Carbide
Applications
Tackle deep pockets, thin walls and other severe aluminum applications. These tools reduce or eliminate chatter, ledging and, in many cases, eliminate the need for secondary finishing operations
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RobbJack’s OneStep™ series of ball end mills are designed for roughing and finishing of 3-D Die/Mold cavities. These will allow you to run at faster speeds and feeds to increase part output and improve accuracy while reducing costs.
Features
# 2 Flute “Tuffy” Grade, Extended Length Ball End Mill
# Application Specific Geometries and Coatings
# Recommended for High Speed, Hard Metal, Milling Applications
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This new line of solid carbide end mills significantly increases material removal rates in Stainless Steels, High-Temp Alloys and Titanium, while seriously decreasing your cost per part.The X-Series End Mills are engineered using application-specific carbide grades, geometries, and coatings. These patent- pending tools are available in stub and standard lengths, with corner radii or full ball ends.
The X-Series Advantage
# Reduce Cycle Times
# Increase Part Output
# Improve Part Accuracy
# Reduce Scrap
# Run at Faster Feeds and Speeds
Features
# Application specific carbide grades, geometries, and coatings
# Tightest tolerances for consistent performance
# 4 Flute for roughing operations
# 6/8 Flute for finishing operations
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RobbJack Corporation has been a leader in manufacturing "application specific" solid carbide cutting tools for over forty years. We worked side by side with the world's leading machine tool builders to develop this unique series of end mills for high speed machining of hardened metals. We offer expert application assistance at no additional charge. So when you need only the best cutting tools, think of one name: RobbJack.
The RobbJack Advantage
* Reduce Cycle Times
* Increase Part Output
* Improve Part Accuracy
* Reduce Scrap
* Run at Faster Feeds and Speeds
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HSS + 5%Co. AISI M35
High efficiency stell : it permits good cutting speeds and is suitable for tools subject to schoocks.
HSS + 8% Co. AISI M42
High cobalt % in the steel which reaches maximum hardness values. Its main characteristics is a high wear strenght which is originated by the hardness of the matrix.
It is advisable for tools destined to large series processing.
HSS + 8 %Co. (AISI M42) + TiCN
PM (ASP30)+ TiCN
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Applications
PCD tools used for trimming circuit boards have reduced part waste, improved quality and decreased line downtime.
The automotive industry takes full advantage of RobbJack PCDs in machining silicon aluminum transmissions. Our unique “through-tool-coolant” PCD end mills work round-the-clock with no tool change downtime.
The aerospace industry has discovered the value of PCD’s long life in the manufacture of aircraft components made of carbon-fiber composites.
At RobbJack, we’ve made it easier than ever to try PCD tools. Our line of in-stock PCD end mills is available in singles, at prices normally only offered in quantity.
We make PCD tools in diameters from 3/32" to 2", and LOCs and OALs in all sizes – stub, standard and extra length, in square end, corner radii and ball end. Three-flute tools are available for certain applications. We also make tapers, form tools and tools with “through-tool coolant.” If you don’t see or are not sure what you need call us – we can help.
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Introducing our new series of 2 flute, solid carbide, “Toroid” style end mills. Designed primarily for the Die/Mold industry, these tools are capable of machining hardened tool steels up to 62 HRc. The new TM Series design uses distinctive carbide grades, high accuracy geometries, and application specific coatings to achieve phenomenal cutting speeds for roughing and finishing of 3-D die/mold cavities. Toroid style tools are used for helical boring and allow for wider step-overs on flat floors. Recent tests performed with these tools have shown reduction in total process time of up to 500%. These new end mills are available in both standard and metric sizes.
Features
# Multi-Flute “Tuffy” Grade, Bull Nose Style End Mills
# Application Specific Geometries and Coatings
Recommended for High Speed, Hard Metal, Milling Applications
# For semi-finishing and finishing flat floors and straight walls
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The new Protostar Flash is a high-performance tool for economical roughing in the 2.5D and 3D range with low cutting depth and very high feed rates. It is suitable for machining alloyed and unalloyed steels.
Extremely tough: the new Protostar Qmax with optimised geometry for maximum material removal rates in sophisticated materials.
Protostar Flash
The all-new end face geometry enables significantly higher tooth feed rates fz for faster material removal rates
High-quality TiAlN coating for maximum tool life
Since cutting takes place exclusively on the end face of the tool, the machine spindle is subjected almost only to axial forces that are easily absorbed
Protostar Qmax
Solid carbide milling cutter with knurled splines reduces cutting forces and generates short chips
Internal cooling aids chip removal and increases process reliability
Very good roughed surface due to improved roughing profile
All tools have the latest TiAlN coating offering advantages for dry and wet machining
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Ball and two flute end mills
Short series / Long series
- Reinforced helical teeth
- Straight shank and drive flat
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Two flute end mills
- Reinforced helical teeth
- Straight shank and drive flat
- One en tooth cutting up to the centre
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Heavy duty end mills
Normal series
- Irregolar division
- Straight shank and drive flat
- One end tooth cutting up to the centre
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Roughing cutters, ball nose
- Helical teeth with threaded and form relieved chip breaker - Fine pitch
- Straight shank and drive flat
- Two end tooth cutting up to the centre
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Two flute solid carbide end mills
- Parallel shank
- One end tooth cutting over the centre
Finishing end mills solid carbide for light alloys
- Parallel shank whit flat
- One end tooth cutting over the centre
- 45° Helix angle
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FRANKEN Micro-Line end mills
The Micro end mills are available as end mills, ball-nose and torus end mills in solid carbide K5-20FH, un-coated and TiAlN-coated. The diameter range is 0,2 - 2 mm for the end mills and ball-nose end mills, and 0,5 - 2 mm for the torus end mills. The Micro-Line end mills are available in three lengths, short (2.2 x d), long (5 x d) and extra long (10 x d).
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ISCAR has a wide range of ball nose end mills.
Solid carbide cutters are available for the smaller diameter ranges.
Standard carbide inserts with indexable cutting tools begin at 8 mm (.315") and extend up to 50 mm (2.0").
Considerably larger sizes are available for special custom made orders.
FLEXFIT, a modular system, enables assembling a ball nose end mill to any of a variety of lengths, depending upon the application. This is an ideal solution for the die and mold industry.
Also available are end mills with round inserts for large sculptured surfaces and round corners.
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End mills for the metal cutting industry, mold makers, automobile and aerospace industry and production lines.
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CoroMill Plura solid carbide endmills
The programme of CoroMill Plura solid carbide endmills includes tool shapes for most operations, in diameter ranging from 0.4 to 25 mm.
Find the right tool for your application in our wide assortment of solid carbide milling cutters. We offer you the right solution from High Speed Machining (HSM) over diemaking to general purpose milling, from roughing to super-finishing - in most materials whether it be in difficult-to-cut materials or very hard steels up to HRc 63.
The new kordell grade GC1640 is the next stage in optimized Plura milling performance. Sandvik Coromant offers this new grade for kordell mills and 50° helix variable flute design (VFD) with radial relief. The addition of coolant through the tool brings even more benefits in the application area.
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OSG is pleased to present our first-class line of Cobalt (HSS-Co) end mills. Our HSS-Co end mills have a higher hardness range than regular High-Speed Steel (HSS) end mills due to an 8% cobalt content, which results in increased tool life and overall performance.
HSS-Co end mills are designed to mill difficult-to-machine materials, and are more forgiving than carbide tooling. Where carbide has a tendency to break or chip in less rigid operations, HSS-Co is ideal for such applications.
OSG uses a premium HSS-Co substrate, while some competitor products utilize a more basic grade of HSS, resulting in reduced hardness and a decreased selection of materials for which their tools can be effective.
To view our wide selection of HSS-Co end mills, please visit our Online Catalog.
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ISCAR offers a wide end mill range using a variety of different types and sizes of inserts. Included are the QUAD2000 square inserts in
6 and 10 mm (.236 and .394") sizes; the HELI2000 inserts in 10 and
15 mm (.394 and .591") for easy cut and accurate and high surface finish;
MILL2000 inserts in 13 and 20 mm (.512 and .787") sizes for roughing at high feed milling; and the versatile CHAMMILL milling tools which can carry four types of inserts in the same pocket.
Mill-drill cutters, chamfering tools, profiling end mills with round milling inserts, solid carbide end mills and thread mills are also available.
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Submicron Grade for High Toughness With AlTiN, TiAlN
PVD Coated End Mill
Flat Type
# Suitable for conventional to high speed machining
# Submicron grade for high toughness
# AlTiN, TiAlN PVD coated for high wear resistance
# Wide range of product type by application
Ball Nose Type
# Suitable for conventional to high speed machining
# Submicron grade for high toughness
# AlTiN, TiAlN PVD coated for high wear resistance
# Suitable for optimum profile application
For High-speed Machining
# Excellent performance on high-speed milling applications
# Submicron carbide grade provides toughness and reliability
# AlTiN PVD coating improves tool life and wear resistance
# Symmetrical design for HSM applications
# Ultra precise and rigid tool geometry
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Particularly suited for High Speed Machining (HSM) and precision milling operations often associated with aerospace and die and mould applications.
The range covers milling operations in aluminium and thermoplastics - slotting, contouring, 3D forming, deep pocket milling and profiling; from roughing to finishing and “super-finishing”.
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S-Carb 2 and 3 flute End Mills and the patented 2 flute Ski-Carb end Mills are designed for Aluminum and non-ferrous materials. The S-Carb is available with Titanium DiBoride (TiB2) tool coating
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Z-Carb End Mills for Ferrous Applications...Reduces Machine Vibration...Improves Dimensional Control...Increases Cutting Depth and Feed Rates...Improves Surface Finish...PATENTED Unequal Helix Geometry.
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Solid carbide endmills DS
Solid carbide milling cutter for
- steel (soft and hard),
- copper,
- graphite,
- aluminium
Cutting edge diameter from 0.2 mm
Full radius, torus, micro, end, roughing and double radius mills
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Series 46J, 46D, 47J, 47D, 48D Solid Carbide Tip End Mill
45 Degree Helix, Center Cutting, High Precision, Grade IN2005
Diameters:
.312" and .625"
Cutting Edge Length:
.20" and .47"
Cutting Edge Radius:
Sharp, .015", .030", and .060"
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Solid carbide ball nose end mill in different types.
Our solid carbide end mill program offers special solutions for almost every cutting task: Solid carbide roughing end mills and finishing end mills in various designs and lengths, a special end mill program for Aluminium machining, and solid carbide miniature router from 0,3 mm up to 3 mm.
For milling operations in all materials. HAM offers a large endmill program. Furthermore, you will also find in our standard program special tools such as cutters for hard material up to 62 HRC, engraving bits, face milling cutters and saws or thread milling cutters.
All of our milling tools are available with the newest coatings and can be easily matched according to your particular demands. Of course, we also produce specially made milling tools to meet the needs of our customer.
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