|
|
The long neck form (radius + back taper) allow, according to the work piece angle to increase perceptibly the using depth of the tools.
Combined with the new cut design, it reduces breakages and vibrations. So the high speed machining is efficient.
The HARD'X coating -hardness 3700HV- allows to machine treated steels up to 65 HRC.
Materials :
Carbide
Carbide + Graph'x
Carbide + Hard'x
pages 74 and 75 from Magafor 701
|
|
The long neck form (radius + back taper) allow, according to the work piece angle to increase perceptibly the using depth of the tools.
Combined with the new cut design, it reduces breakages and vibrations. So the high speed machining is efficient.
The HARD'X coating -hardness 3700HV- allows to machine treated steels up to 65 HRC.
Materials :
Carbide
Carbide + Graph'x
Carbide + Hard'x
pages 66 and 67 from Magafor 701
|
|
HELIPLUS is an extension of the HELI2000 family, with milling cutters that can be used for very steep helical interpolations for penetration into deep cavities.
TANGMILL, the tangential milling system with LNKX butterfly-shaped inserts, features optimal chip control.
TANGMILL inserts enable machining accurate 90° shoulders up to 14 mm in one pass.
SOLIDSHRED is a new family of solid carbide rougher endmills, that has raised the standards for roughing applications.
BALLPLUS is a multifunction system comprised of various shank options and 5 milling head types.
SHREDMILL is a new family of cutters that can carry either round inserts with a serrated cutting edge or regular round inserts.
X-PLUNGER is an advanced family of side plungers for deep cavity applications for dies and molds.
%u2022 End Mills
%u2022 Face Mills
%u2022 Extended flute milling cutters
%u2022 Ball nose End mill for profiling
%u2022 Slot milling & slitting cutters
|
|
Milling and Thread Milling Catalogue
• Milling cutters
• VHM milling cutters
• Indexable inserts
• Thread milling cutters
Perfection: ARNO tools in use!
|
|
|
High Speed and high accurate machining by new rigid substrate. The new PVD coated grade ACZ20W has a very smooth surface which brings excellent chip evacuation capability, chipping, adhesion and wear resistance. Available as square typ with 2 und 4 teeth, GLM2000 and GLM 4000 Serie, and ballnose typ form Ø 0,5 to 12 mm, GLB2000 Serie. Wide application range: Carbon steel, alloy steel, pre-harden steel, annealed steel, harden steel, stainless steel, exotic material and cast iron.
|
|
|
V-Carb End Mills designed with unique 5-flute geometry reduces harmonics that improve finishes...allows heavier stock removal...can run at higher production rates...suitable for a variety of materials up to 45Rc
|
|
WhizCut are proud to present WhizThrill which is a productline of solid carbide threadmills made by the best carbide and coating. With a unique combination of carbide, geomitries and coating WhizThrill threadmills have a very good toolife and tool performance.
WhizCut also offers a guide for programming your machine for thread milling.
There is a lot to gain thread milling compared with thread tapping. Try us and we will help you reach new levels of productivity
|
|
ThreadMill:
Solid carbide and indexable threadmilling gives a superior quality thread while providing substantial cost savings.
|
|
OSG is pleased to introduce the new CBN Ball End Mill. CBN (cubic boron nitride) follows diamond on the hardness scale, making this ball nose end mill ideal for finishing applications in hardened steels up to 70 HRC.
This end mill features a ground CBN tip brazed to a solid carbide shank. When compared to solid carbide cutters, the OSG CBN Ball End Mill lasts up to 10 times longer in finishing applications.
In addition, the OSG CBN Ball End Mill incorporates a 180-degree cutting edge and a ± 5-micron radius tolerance, providing extremely fine surface finishes.
For more information on the new CBN Ball End Mill, please visit our online catalog:
|
|
Circular milling cutter TZ18
- standard groove ring (o-ring) dimensions
- unused cutting edges are protected by cutter body
- suitable for high speed cutting
- precision slotting is possible
|
|
PRIMAVANT UP90
- UEGW inserts has 4 cutting edges and facilitates 90° operations
- extreme high feed rates in face milling are possible
- pocket milling and ramping are possible
- suitable for mold work
Copy milling cutter RO18
- RDGX-insert with facets prevents twisting and defines while indexing
- axial and radial cutting angeles guarantee a soft and free cut
- smooth running at high feeds using fine tooth pitch design
|
|
Large cutters that can be used on small machines
Disc concept aimed specifically for cutting aluminum on compact machines!
- Roughing
Disc Cutter S
- Finishing
Disc Cutter PRO
Why a disc cutter?
- Multiple passes must be made when cutting a wide range of workpieces on compact machines, which create offsets at the lapped areas.
- On a compact machine limited to a total tool weight of 3 kg including the arbor, the conventional ø125 steel cutter was overweight.
- Meanwhile, an aluminum body cutter that solves the weight issue requires a special arbor that extends the tool protrusion.
Solutions
- Arbor-and-cutter developed under a new concept. Made of steel, yet it is
thin, lightweight, and offers a high level of tool rigidity. Thus, highly efficient
cutting can be realized through the use of a large-diameter cutter, which could not be used in the past!
|
|
SIGNAVANT SN75
- for machining cast iron,extreme soft and free cutting through positive geometry
- SNHX-insert utilizes 8 cutting edges for economy
- large depth of cut allows high volumes of metal removal
AVANTOP VC1.1 / VC2.2
- high metal removal rates using fine pitch design
- easy indexing because of a wedge
- free and soft cutting
AVANTOP KC1.1 / KC2.2
- 8-cutting edge OFensiva1505 insert
- double clamping allows extremely high feed rates
- wedge secures insert and prevents movement
Face milling cutter SE45
- suitable for roughing and finishing with the same insert
- up to 8mm depth of cut is possible
- square insert provides stable assembling
Face milling cutter SX45
- suitabe for roughing and finishing with the same insert
- large depth of the cut <8,8mm
- double clamping provides stability and easy indexing
FINAVANT OF1.1
- new cartridge clamping system
- exact fit of the cartridge in the cutter body
- easy setting
- high precicion of radial run out and very good surface quality
Cartridge face milling cutter MSK45
- new clamping system of wedge on the tool body
- cutter body facilitates different cartridges accommodating
different insert geometries
- consistent axial and radial run out due the precision cartridges
|
|
Features:
- tempered steel Cr-Mo (tempered to 1250 -1400 N/mm2)
- integrated coolant hole
- optimised chip pockets
- high manufacturing precision:
- radial run-out in relationship to master insert: 0.02 mm
- axial run-out in relationship to master insert: 0.02 mm
- compact pleasant design
- helical chip geometry
- axial alignment positive
- radial alignment negative
- optimum connection to milling adapter
|
|
Run fast in any direction
The milling method and quality of the cutter and inserts are vital factors for efficiency. It is also important to consider the finish that can be obtained and the amount of material that can be removed in one pass of the cutter.
With the new CoroMill® 490 and its four-edge inserts, cutting is lighter than ever. An outstanding insert geometry design and new grades give sharper edge lines. Less force is required for cutting and the result is a smoother profile, requiring less finishing than before, with lower sound in the machine shop.
|
|
ISCAR offers a wide range of face mills using a variety of different types and sizes of inserts. The HELI2000 inserts are available in 10 and 15 mm (.394 and .591") sizes for an easy and accurate cut and a high surface finish. The square QUAD2000 series of inserts are available in 10, 12 and 16mm (.394, .472 and .630") sizes.
MILL2000 inserts come in 3 and 20 mm (.512 and .787") sizes for rough milling at high feed rates.
The versatile CHAMMILL milling tools can carry four types of inserts in the same pocket; the HELIOCTO uses both octagonal and round milling inserts in the same pocket. Many cutters are also available with 45° and 75° lead angles.
|
|
CoroMill 245 is the most versatile facemill on the market. It offers an opportunity to reach the best productivity for each specific type of operation - just by combining the most suitable cutter pitch with the most relevant insert geometry and grade.
CoroMill 245 is the first choice cutter for versatile facemilling.
|
|
V590 Square Shoulder Mills
The V590 has positive top-form geometry inserts to create lower cutting forces. The cutters are designed to generate a true 90° square shoulder, eliminating secondary operations saving time and improving efficiency. Coolant through holes on end mills is standard and large chip gullets ensure efficient chip evacuation. The V590 is ideal for ramping and helical interpolation operations as well.
|
|
CoroMill® 245-18 is a robust cutter with large, thick inserts capable of heavy chip removal rates. This larger version of CoroMill 245-12 widens the choices available and will cover more demanding applications.
CoroMill 245-18 is light cutting making it the power-efficient first choice facemill for most ISO-P, -M and -K materials in the ISO 50 and 60 machining centres. It is capable of milling surfaces with excellent finish – particularly when used with wiper inserts.
Reinforced cutting edges for 6-8 mm deep cuts within a feed range of 0.2 up to 0.4 mm enable the cutter to mill blanks with forging scale and large variations in required depth of cut. Under favourable conditions a max cutting depth of 10 mm is achievable.
CoroMill 245-18 is available in diameters 80-250 mm as coarse, close and extra close pitch for maximum performance in different machining conditions.
|
|
CoroMill® 245-18 is a robust cutter with large, thick inserts capable of heavy chip removal rates. This larger version of CoroMill 245-12 widens the choices available and will cover more demanding applications.
CoroMill 245-18 is light cutting making it the power-efficient first choice facemill for most ISO-P, -M and -K materials in the ISO 50 and 60 machining centres. It is capable of milling surfaces with excellent finish – particularly when used with wiper inserts.
Reinforced cutting edges for 6-8 mm deep cuts within a feed range of 0.2 up to 0.4 mm enable the cutter to mill blanks with forging scale and large variations in required depth of cut. Under favourable conditions a max cutting depth of 10 mm is achievable.
CoroMill 245-18 is available in diameters 80-250 mm as coarse, close and extra close pitch for maximum performance in different machining conditions.
|
|
The CoroMill 390 endmill offers precision performance in a class of its own. In many ways, the CoroMill 390 is the first high-precision indexable endmill. Playing in the same league as solid endmills.
The CoroMill 390 produces mirror finish surfaces and true 90° shoulders. Noise and vibration are reduced to a very low level.
|
|
Aerostell® advantages include:
- Extended tool life due to sub-micrograin carbide
- Reduced tool inventory of 1:3
- Exceptional wear resistance due to insert hardness, ground surface
finish and edge preparation
- Greater precision and surface finish
- Maximum cutting depth = insert edge length
- Increased machine "up" time
- Lowered cutting forces
|
|
OSG is proud to present our new line of WXS™ End Mills. These new super-coated end mills utilize nanotechnology and are specifically designed for milling at higher speeds and temperatures.
OSG’s patented WXS™ coating has an increased oxidation temperature. This permits higher spindle speeds, leading to faster cycle times. As a result, the increased SFM (surface feet per minute) extends tool life since the generated heat actually improves the surface hardness of the WXS™ coating.
In addition, the optimization of the substrate with the WXS™ treatment on a molecular level increases adhesion strength, thereby decreasing the possibility of chipping.
For more information on any of the WXS™ End Mills, please visit our online catalog:
|
|
HSM is not simply high cutting speed. It should be regarded as a process where the operations are performed by very specific methods and on high precision production equipment.
HSM is not necessarily high spindle speed machining. Many HSM applications are performed at moderate spindle speeds and with large sized cutters.
HSM is performed in finishing on hardened steel at high speeds and feeds, often 4-6 times conventional cutting data.
HSM is High Productive Machining of small-sized components in roughing to finishing and in finishing and super-finishing in components of all sizes.
HSM will grow in importance the more net shape the component become.
HSM today, is mainly performed on taper 40 machines.
|
|
5702VZ
High Speed Aluminum Machining
The highest performance aluminum routing cutter available on the market. All 5702 cutters are designed, manufactured and tested to EN ISO Standard 15641:2001. This ensures security at ultra-high speeds.
- Up to 45,000 RPM
- Only cutter available balanced at G2.5 @ 30,000 RPM
- Industry standard radii - 2mm to 6mm
- Stocked HSK and cylindrical shanks
|
|
CoroMill 490
Sandvik Coromant has launched the first of a new generation of shoulder mills, the CoroMill 490, which reduces machining costs by up to 25 per cent. CoroMill 490 is a high-precision tool for applications where reduced depths of cut and less final machining are required, as with the near net shape precision forgings and castings used by machine shops for higher productivity. Less, but more precise, work is needed on these castings and forgings. This is possible with the four edge insert design of CoroMill 490 and reduces substantially the cost per component for customers.
CoroMill 390
A new range of damped silent tools from Sandvik Coromant is bringing substantial performance benefits to complement the existing range of long and slender CoroMill® 390 milling cutters. Integrated dampening offers more efficient, vibration free machining to improve the performance of cutting tools working in deep cavities and pockets. The stabilization of the machining process in this way provides wider machine utilization for face and shoulder milling, especially in long overhangs and will boost the capabilities of long reaching tools.Reducing vibration in often tricky situations provides the confidence needed to increase the cutting parameters without compromising work piece quality. This enables the achievement of greater machining success with the CoroMill® 390 - including improved component surface finish and longer tool life.
|
|
CoroMill 390 is the most versatile facemill on the market for better accessibility. It offers an opportunity to reach the best productivity for each specific type of operation - just by combining the most suitable cutter pitch with the most relevant insert geometry and grade.
CoroMill 390 is the first choice cutter for versatile facemilling.
|
|
End Mills
Unequal Helix, for Stainless Steel and exotic alloys
Cutters for Aluminium
Suitable for High Speed Machining
|
|
Annular Cutters
Aluminum
Stainless steel
Steel
Blue "carbide hard" surface treatment
Universal shank
Fully ground extra large flutes
|
|
|