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Introducing our new series of 2 flute, solid carbide, “Toroid” style end mills. Designed primarily for the Die/Mold industry, these tools are capable of machining hardened tool steels up to 62 HRc. The new TM Series design uses distinctive carbide grades, high accuracy geometries, and application specific coatings to achieve phenomenal cutting speeds for roughing and finishing of 3-D die/mold cavities. Toroid style tools are used for helical boring and allow for wider step-overs on flat floors. Recent tests performed with these tools have shown reduction in total process time of up to 500%. These new end mills are available in both standard and metric sizes.
Features
# Multi-Flute “Tuffy” Grade, Bull Nose Style End Mills
# Application Specific Geometries and Coatings
Recommended for High Speed, Hard Metal, Milling Applications
# For semi-finishing and finishing flat floors and straight walls
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The new Protostar Flash is a high-performance tool for economical roughing in the 2.5D and 3D range with low cutting depth and very high feed rates. It is suitable for machining alloyed and unalloyed steels.
Extremely tough: the new Protostar Qmax with optimised geometry for maximum material removal rates in sophisticated materials.
Protostar Flash
The all-new end face geometry enables significantly higher tooth feed rates fz for faster material removal rates
High-quality TiAlN coating for maximum tool life
Since cutting takes place exclusively on the end face of the tool, the machine spindle is subjected almost only to axial forces that are easily absorbed
Protostar Qmax
Solid carbide milling cutter with knurled splines reduces cutting forces and generates short chips
Internal cooling aids chip removal and increases process reliability
Very good roughed surface due to improved roughing profile
All tools have the latest TiAlN coating offering advantages for dry and wet machining
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Ball and two flute end mills
Short series / Long series
- Reinforced helical teeth
- Straight shank and drive flat
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Two flute end mills
- Reinforced helical teeth
- Straight shank and drive flat
- One en tooth cutting up to the centre
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Heavy duty end mills
Normal series
- Irregolar division
- Straight shank and drive flat
- One end tooth cutting up to the centre
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Roughing cutters, ball nose
- Helical teeth with threaded and form relieved chip breaker - Fine pitch
- Straight shank and drive flat
- Two end tooth cutting up to the centre
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Two flute solid carbide end mills
- Parallel shank
- One end tooth cutting over the centre
Finishing end mills solid carbide for light alloys
- Parallel shank whit flat
- One end tooth cutting over the centre
- 45° Helix angle
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ISCAR has a wide range of ball nose end mills.
Solid carbide cutters are available for the smaller diameter ranges.
Standard carbide inserts with indexable cutting tools begin at 8 mm (.315") and extend up to 50 mm (2.0").
Considerably larger sizes are available for special custom made orders.
FLEXFIT, a modular system, enables assembling a ball nose end mill to any of a variety of lengths, depending upon the application. This is an ideal solution for the die and mold industry.
Also available are end mills with round inserts for large sculptured surfaces and round corners.
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End mills for the metal cutting industry, mold makers, automobile and aerospace industry and production lines.
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CoroMill Plura solid carbide endmills
The programme of CoroMill Plura solid carbide endmills includes tool shapes for most operations, in diameter ranging from 0.4 to 25 mm.
Find the right tool for your application in our wide assortment of solid carbide milling cutters. We offer you the right solution from High Speed Machining (HSM) over diemaking to general purpose milling, from roughing to super-finishing - in most materials whether it be in difficult-to-cut materials or very hard steels up to HRc 63.
The new kordell grade GC1640 is the next stage in optimized Plura milling performance. Sandvik Coromant offers this new grade for kordell mills and 50° helix variable flute design (VFD) with radial relief. The addition of coolant through the tool brings even more benefits in the application area.
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OSG is pleased to present our first-class line of Cobalt (HSS-Co) end mills. Our HSS-Co end mills have a higher hardness range than regular High-Speed Steel (HSS) end mills due to an 8% cobalt content, which results in increased tool life and overall performance.
HSS-Co end mills are designed to mill difficult-to-machine materials, and are more forgiving than carbide tooling. Where carbide has a tendency to break or chip in less rigid operations, HSS-Co is ideal for such applications.
OSG uses a premium HSS-Co substrate, while some competitor products utilize a more basic grade of HSS, resulting in reduced hardness and a decreased selection of materials for which their tools can be effective.
To view our wide selection of HSS-Co end mills, please visit our Online Catalog.
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ISCAR offers a wide end mill range using a variety of different types and sizes of inserts. Included are the QUAD2000 square inserts in
6 and 10 mm (.236 and .394") sizes; the HELI2000 inserts in 10 and
15 mm (.394 and .591") for easy cut and accurate and high surface finish;
MILL2000 inserts in 13 and 20 mm (.512 and .787") sizes for roughing at high feed milling; and the versatile CHAMMILL milling tools which can carry four types of inserts in the same pocket.
Mill-drill cutters, chamfering tools, profiling end mills with round milling inserts, solid carbide end mills and thread mills are also available.
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Submicron Grade for High Toughness With AlTiN, TiAlN
PVD Coated End Mill
Flat Type
# Suitable for conventional to high speed machining
# Submicron grade for high toughness
# AlTiN, TiAlN PVD coated for high wear resistance
# Wide range of product type by application
Ball Nose Type
# Suitable for conventional to high speed machining
# Submicron grade for high toughness
# AlTiN, TiAlN PVD coated for high wear resistance
# Suitable for optimum profile application
For High-speed Machining
# Excellent performance on high-speed milling applications
# Submicron carbide grade provides toughness and reliability
# AlTiN PVD coating improves tool life and wear resistance
# Symmetrical design for HSM applications
# Ultra precise and rigid tool geometry
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Particularly suited for High Speed Machining (HSM) and precision milling operations often associated with aerospace and die and mould applications.
The range covers milling operations in aluminium and thermoplastics - slotting, contouring, 3D forming, deep pocket milling and profiling; from roughing to finishing and “super-finishing”.
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S-Carb 2 and 3 flute End Mills and the patented 2 flute Ski-Carb end Mills are designed for Aluminum and non-ferrous materials. The S-Carb is available with Titanium DiBoride (TiB2) tool coating
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Z-Carb End Mills for Ferrous Applications...Reduces Machine Vibration...Improves Dimensional Control...Increases Cutting Depth and Feed Rates...Improves Surface Finish...PATENTED Unequal Helix Geometry.
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Solid carbide endmills DS
Solid carbide milling cutter for
- steel (soft and hard),
- copper,
- graphite,
- aluminium
Cutting edge diameter from 0.2 mm
Full radius, torus, micro, end, roughing and double radius mills
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A series, G series
We are a professional producing Tungsten Carbide Products in China, expert in doing tungsten carbide BURRS, dental BURRS, HP.FG .
This product, instead of grinding wheel bur with handle, can cut and process all kind of metal and nonmetal materials under HRC70, and its service life is longer than 300 pieces of grinding wheel bur with handle. It can be used in rag, burr and welding seam of processing, cleaning, casting, forging and welding the moulds, in abrasive finishing process of internal cavity of impeller channel valve, in rounding and groove process of all kinds of machinery parts, and in technical carving all metal and nonmetal materials.
Features:
1. Dimensions:
a) Shank diameter: burs with 2.35mm, 3mm, 4mm
b) Length: 45mm / 38mm
2. 5 different grits:
223: Super Coarse (SCC)
220, 215: Coarse (CC, CP)
190, 175 :Medium (SC, SP)
140: Fine (FC)
110: Extra Fine (EFC)
3.Two fissures:
Double cut (Cross cut)
Single Cut (Spiral Cut)
4.Three surface colors:
self-colored (not plated)
Siliver (nickel plated)
Gold (TiC plated)
5.we could supply OEM service.
We have HIP Furnace to process all of the products to advance the property. Our Grades cover with all of the ISO GRADE in International, and some we can do the special grade for your special using. I believe our products can be the best raw material source for your manufacturing.
Welcome you any inquiries to my company, anything I can do for you please contact me with email or fax.
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Series 46J, 46D, 47J, 47D, 48D Solid Carbide Tip End Mill
45 Degree Helix, Center Cutting, High Precision, Grade IN2005
Diameters:
.312" and .625"
Cutting Edge Length:
.20" and .47"
Cutting Edge Radius:
Sharp, .015", .030", and .060"
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Solid carbide ball nose end mill in different types.
Our solid carbide end mill program offers special solutions for almost every cutting task: Solid carbide roughing end mills and finishing end mills in various designs and lengths, a special end mill program for Aluminium machining, and solid carbide miniature router from 0,3 mm up to 3 mm.
For milling operations in all materials. HAM offers a large endmill program. Furthermore, you will also find in our standard program special tools such as cutters for hard material up to 62 HRC, engraving bits, face milling cutters and saws or thread milling cutters.
All of our milling tools are available with the newest coatings and can be easily matched according to your particular demands. Of course, we also produce specially made milling tools to meet the needs of our customer.
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DIXI Polytool has a wide range of standard end mills, ball nose end mills, end mills with corner radius, chamfering tools and end mills for composites. The ranges of Ø start at 0.05mm.
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When your non-ferrous application requires contour or
3-D work, the ARF-BN series is the tool of choice. We
combine the proven geometries of our ARF series with a
precision ground full ball radius. The higher helix and
clearance angles provide a freer cutting ball with
advanced shearing properties. Stub and regular flute
lengths with material specific coatings are all in stock.
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Corner Rounding End Mills
FAST BREAK Series 15R1V and 15R4H
TOP ON mini_15r4h_topon
FAST BREAK PAKS Series 15R1V and 15R4H
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Features
Ideal surface finishes achieved by using precision geometry and a superior coating technology.
High Precision
Tolerance combination. The highest radial tolerance (±2micro meter), diameter tolerance (0--10micro meter), and a shank tolerance of h5. Ideal for finishing with a sharp cutting edge and seamless edge geometry.
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V400 Finishing Ball Nose End Mills
The V400 finishing ball nose end mill brings greater accuracy and size control to contour milling. Ultra-precision ground inserts in a new, highly versatile PVD coated grade, VP5007, result in superior finishes and greater accuracy on a wide range of materials. Advanced insert technology combined with advanced cutter design makes the ValMILL 400 a superior performer in the die and mold industry, and a reliable producer wherever high quality machining is needed.
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WELDON 2AR-BN:
Our 2AR-BN is designed for roughing non-ferrous materials where the application demands a high metal removal rate.
We have combined a high-shear, 40 degree helix with a cylindrical margin for chatter resistant, smooth machining in all non-ferrous materials.
The 2AR-BN is available from stock as a bright tool or with Zirconium Nitride (ZrN) and Titanium Carbonitride (TiCN) coatings for improved performance and extended tool life. Special quotes and non-stocked coatings are available upon request.
WELDON 4SR-BN:
Our 4SR-BN tools have the same full eccentric primary grind, and 40 degree flute helix as our 3SR series. We have added a fourth flute to this proven design to provide up to a 30%+ increase in metal removal rates for those operations that demand higher levels of productivity in steel and ferrous alloy roughing.
Our 4SR-BN is stocked with Aluminum Titanium Nitride (AlTiN) and Titanium Carbonitride (TiCN) coatings in stub and standard lengths. Special quotes and non-stocked coatings are available upon request.
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