|
|
The new 7791VS family of plunging cutters is ideal for fast metal removal in aerospace and mold applications. Plunging operations are faster and more productive than profiling operations.
- Ideal tool for step over-plunge-slotting and core
plunging.
- High metal removal rate and excellent chip
evacuation.
- Principally Z-axial cutting force minimizes tool
deflection and side forces.
- System extremely efficient in all roughing operations and deep
cavities.
- Ideal for aerospace and mould making industries.
- Wide range of grades and geometry for all applications.
|
|
Large cutters that can be used on small machines
Disc concept aimed specifically for cutting aluminum on compact machines!
- Roughing
Disc Cutter S
- Finishing
Disc Cutter PRO
Why a disc cutter?
- Multiple passes must be made when cutting a wide range of workpieces on compact machines, which create offsets at the lapped areas.
- On a compact machine limited to a total tool weight of 3 kg including the arbor, the conventional ø125 steel cutter was overweight.
- Meanwhile, an aluminum body cutter that solves the weight issue requires a special arbor that extends the tool protrusion.
Solutions
- Arbor-and-cutter developed under a new concept. Made of steel, yet it is
thin, lightweight, and offers a high level of tool rigidity. Thus, highly efficient
cutting can be realized through the use of a large-diameter cutter, which could not be used in the past!
|
|
Features:
- tempered steel Cr-Mo (tempered to 1250 -1400 N/mm2)
- integrated coolant hole
- optimised chip pockets
- high manufacturing precision:
- radial run-out in relationship to master insert: 0.02 mm
- axial run-out in relationship to master insert: 0.02 mm
- compact pleasant design
- helical chip geometry
- axial alignment positive
- radial alignment negative
- optimum connection to milling adapter
|
|
|
|
|
|
Sandvik Coromant is now launching CoroMill 690, a long edge cutter for titanium milling, specifically suitable for aerospace components, such as the structural parts of airframes, wings and fuselages and landing gear. The amount of titanium in high strength complex components is increasing and with this anticipated demand there is a critical need for improving machining efficiency.
CoroMill 690 is a high productivity cutter, with cutting inserts with four cutting edges for economic 2-D profile operations and optimised chip flutes to reduce chip jamming. Every insert pocket has a threaded coolant hole prepared for a nozzle for high pressure coolant delivery to optimize chip evacuation. The chip evacuation is highly appreciated when face and shoulder milling in cavities, in pockets or in full slots.
First choice applications include circular interpolation from a pre-drilled hole; edging and contouring and repeated square shoulder milling. The iLock rigid interface keeps the inserts rigid for consistently accurate milling. Axial support prevents insert breakages on the bottom row and chip jamming on the second row.
The CoroMill 690 long edge cutter is designed for use with the Coromant Capto modular tool holder system for stability and shank clearance, essential when machining long overhangs and reaches. The cutter is available in diameters of 50 to 100 mm, with two insert styles and closer pitch on large diameters for profiling.
The cutting inserts come in grades GC1030 or GC2040 in SL geometry, optimised for edging in titanium.
|
|
ISCAR offers a wide range of face mills using a variety of different types and sizes of inserts. The HELI2000 inserts are available in 10 and 15 mm (.394 and .591") sizes for an easy and accurate cut and a high surface finish. The square QUAD2000 series of inserts are available in 10, 12 and 16mm (.394, .472 and .630") sizes.
MILL2000 inserts come in 3 and 20 mm (.512 and .787") sizes for rough milling at high feed rates.
The versatile CHAMMILL milling tools can carry four types of inserts in the same pocket; the HELIOCTO uses both octagonal and round milling inserts in the same pocket. Many cutters are also available with 45° and 75° lead angles.
|
|
|
Utilizes a series of overlapping plunges producing higher metal removal rates and greater reaches than conventional milling
|
|
Aerostell® advantages include:
- Extended tool life due to sub-micrograin carbide
- Reduced tool inventory of 1:3
- Exceptional wear resistance due to insert hardness, ground surface
finish and edge preparation
- Greater precision and surface finish
- Maximum cutting depth = insert edge length
- Increased machine "up" time
- Lowered cutting forces
|
|
OSG is proud to present our new line of WXS™ End Mills. These new super-coated end mills utilize nanotechnology and are specifically designed for milling at higher speeds and temperatures.
OSG’s patented WXS™ coating has an increased oxidation temperature. This permits higher spindle speeds, leading to faster cycle times. As a result, the increased SFM (surface feet per minute) extends tool life since the generated heat actually improves the surface hardness of the WXS™ coating.
In addition, the optimization of the substrate with the WXS™ treatment on a molecular level increases adhesion strength, thereby decreasing the possibility of chipping.
For more information on any of the WXS™ End Mills, please visit our online catalog:
|
|
5702VZ
High Speed Aluminum Machining
The highest performance aluminum routing cutter available on the market. All 5702 cutters are designed, manufactured and tested to EN ISO Standard 15641:2001. This ensures security at ultra-high speeds.
- Up to 45,000 RPM
- Only cutter available balanced at G2.5 @ 30,000 RPM
- Industry standard radii - 2mm to 6mm
- Stocked HSK and cylindrical shanks
|
|
|
|
|
|
CoroMill 490
Sandvik Coromant has launched the first of a new generation of shoulder mills, the CoroMill 490, which reduces machining costs by up to 25 per cent. CoroMill 490 is a high-precision tool for applications where reduced depths of cut and less final machining are required, as with the near net shape precision forgings and castings used by machine shops for higher productivity. Less, but more precise, work is needed on these castings and forgings. This is possible with the four edge insert design of CoroMill 490 and reduces substantially the cost per component for customers.
CoroMill 390
A new range of damped silent tools from Sandvik Coromant is bringing substantial performance benefits to complement the existing range of long and slender CoroMill® 390 milling cutters. Integrated dampening offers more efficient, vibration free machining to improve the performance of cutting tools working in deep cavities and pockets. The stabilization of the machining process in this way provides wider machine utilization for face and shoulder milling, especially in long overhangs and will boost the capabilities of long reaching tools.Reducing vibration in often tricky situations provides the confidence needed to increase the cutting parameters without compromising work piece quality. This enables the achievement of greater machining success with the CoroMill® 390 - including improved component surface finish and longer tool life.
|
|
A comprehensive programme of HSS and HSCo 2, 3 and 4-Flute Milling Cutters available with a wide variety of surface treatments for increased productivity and tool life:
- Slot Drills
- Copying Mills
- HSCo-XP (Powder Metallurgy) Application Cutters
- Mini Mills
- End Mills
- Roughing End Mills
- Ball-Nosed Slot Drills
- Ball-Nosed End Mills
- T-Slot Cutters
- Woodruff Cutters
- Corner Rounding Cutters
- Dovetail Cutters
- Inverse Dovetail Cutters
- Double Equal-angle Cutters
- Single Angle Shell End Mills
- Side and Face Milling Cutters
- Metal slitting saws
- Shell End Mills
- Parting Off Inserts
- Parting Off Tool Holders
|
|
Ñ Engraver’s milling cutters in HSS
Ideal for fine working on steel, cast steel, alloyed and unalloyed,
and on non-ferrous metals with high resistance to cutting.
Cutting speed: Vmax. 60 - 180 m/min
|
|
The ChaseMill family cutting tools is part of TaeguTec’s milling product line that offers a wide range of cutters and end mills with a multitude of inserts. The ChaseMill can cater to all general milling applications while providing the most economical solution available.
Features
The ChaseMill helical positive cutting edge guarantees smooth, quiet and efficient milling with exceptional accuracy. Various cutting geometries and grades can be applied to a wide range of materials and cutting conditions. Available with a full range of corner radii and sharp ground inserts for aluminum milling applications, the range has an extensive selection of cutter bodies with different insert densities, coolant options and extended lengths to provide the ultimate milling solution.
|
|
|
The S256 is the first solid carbide end mill developed by Dormer specifically for the machining of Stainless Steels and Exotic Alloys. Adding to their extensive range of high performance, material specific tools, the S256 can be used across a wide range of applications, from roughing to finishing.
|
|
This unique adapter system expands the application range of ISCAR endmills and its HELIBALL Line. The tools are especially useful for applications that require machining in deep cavities, such as in the Die and Mold industries.
FLEXFIT is designed for all HELIBALL CR and CRF inserts.
%u2022 CR inserts include the range of 8 to 25 mm (.315 to .984").
%u2022 CRF inserts have a range of 12 to 25 mm (.472 to .984").
This system facilitates machining with large overhangs yet is economical in that one head can be used with a combination of shank options. Additionally, its CDP heads can be mounted on both metric and inch tool combinations and its milling heads can carry the respective size of both metric and inch inserts.
Interchageable Milling Heads and Collet Chucks for
Modular Shanks and Adapters
|
|
|
|
|
|
KOMET® Quatron hi.feed -milling cutter
The success enjoyed by our tried and tested KUB Quatron® solid drill range continues in our new milling cutter range. With the unique Quatron indexable insert developed from solid drilling technology, we are extending our experience to the new Quatron hi.feed milling cutter.
Plunge milling (also known more simply as plunging) is a type of machining particularly suitable for cutting deep grooves and large cavities. Plunge milling can be the ideal solution for large projection lengths and unstable conditions.
Applications:
The Quatron hi.feed is a high-performance roughing tool for the fast removal of large quantities of cut metal.
Your PLUS:
* Mill cutting bores with just one tool rather than enlarging them with several drilling tools.
* Four cutting edges per insert lowers production costs per cutter.
* Increase in productivity thanks to high-volume chip removal.
* Deflection of passive forces in an axial direction. Plunge milling puts less stress on the spindle thanks to the lower loading.
* Variable manufacture of different diameters.
* Low cutting pressure.
* A tough substrate allows universal use for steel, cast iron and stainless materials.
* Capable of high feed rates - up to 2 mm per cutting edge.
|
|
Side milling cutters 382/383 and M310
Milling tool for
- groove milling
- slot cutting
with indexable inserts
universal geometry for steel and light alloys
10° positive top rake
best swarf evacuation
outstanding cutting performance and
surface finish
|
|
|
ARNO® solid carbide milling cutters are made from ultra micro-grain hard metal. The grain sizes are 0 - 0.5 µm and depending on the finish are provided with various coatings (TiAlN or TiCN).
|
|
A unique and advance line of Solid Carbide milling tools for Threading and Grooving Deep Parts.
# Enables machining in deep holes.
# Coolant through the flutes is very effective for deep holes.
# Spiral flutes allow smooth cutting action
Shorter machining time due to multi, 3 to 5 flutes
# Longer tool life due to special multi-layer coating
Threading Partial Profile 60� -
* Same tool can produce a wide range of threads and pitches
* Same tool can produce both External and Internal threads.
The tools are offered in Carmex advanced MT8 Carbide Grade, a Sub Micron grade with Aluminium Titanium Nitride (AlTiN) multi-layer coating (ISO K10 - K20).
This grade deliver Extremely high heat resistant and smooth cutting operation, for high performance, and normal machining conditions. General purpose for all materials.
|
|
|
|
|
|
Carmex Mill-Thread line of Inserts and Tool Holders is recognized worldwide for its full range of high quality inserts and tool holders answering to all the common thread standards and more.
Carmex system design is the most popular being produced also by most of the other thread milling tools manufacturers, thus, interchangeable, an advantage for the customers.
Carmex offers five different inserts sizes from 12mm up to 40mm length to cover applications from small to big diameters.
To support the inserts, a wide range of tool holders is included in the line, steel shank or carbide shank, for one insert or more.
All the tool holders including a built in coolant bore.
The advantages of using Mill-Thread tools and Carmex's in particular are:
* Same toolholder and insert can produce both right-hand and left-hand threads.
* A single insert & toolholder can produce a given thread on many diameters (External & Internal).
* Prismatic shape of insert's tail ensures exact and reliable clamping in the toolholder. Most inserts are double sided, having two cutting edges.
* Thread is produced in one tool pass.
* MT tools can produce tapered threads.
* Improved productivity thanks to increased cutting speeds and multitooth type carbide inserts.
* Threading to one pitch of a shoulder in a blind hole.
* Longer tool life thanks to a special multilayer coating process.
* Lower tooling costs, considerably less expensive than using taps and dies.
* Since lower machine power is required, a smaller machine can produce larger threads in a single operation with less idle time and tool changes.
* Enables machining of asymmetrical parts.
|
|
ISCAR Thread Milling
ISCAR's Thread Milling System enables production of precision threads on CNC milling machines and machining centers using helical interpolation programs.
Features and Advantages:
1. May be used for internal or external threads that are not located on
the rotation axis of the workpiece.
2. Provides precision threading.
3. Avoids chip jamming - a common occurrence when tapping.
4. Eliminates the problem of removing broken taps from holes.
5. When threading large diameters, ISCAR's Thread Milling provides a
cost advantage over tapping.
6. Eliminates the need for grinding.
7. A single insert may be used for many diameters with the same pitch,
as well as for right and left threads.
8. Tapered threads do not require taper reaming.
|
|
|
|
|
|
In developing the new solid carbide thread milling cutters for small threads from M1,6 to M8, Walter Prototyp has not only expanded its product range, but it has also introduced a new milling strategy onto the market. A short cutting section of just three pitches means the thread is milled in a special helix curve.
This new working principle gives rise to a significant reduction in centrifugal forces, which in turn increases the tool life and process reliability.
Orbital thread milling cutter for M1,6 and above
Greater shank diameter for vibration-free use, even with longer lengths
Shorter cutting edge, smaller helix angle and positive rake angle for reduced forces and a soft cut
Design for 2xd and 3xd deep threads
Ni27 thread milling cutter
Newly developed solid carbide thread milling cutter with rounded profile, which is particularly suitable for producing threads in high-quality and expensive nickel components (e.g. in the field of aerospace technology) with extremely high process reliability
TiCN-hard material coating for optimum tool life
|
|
- high cylindricity
- constant milled profile
- simple checking of thread
- in high strength material
|
|
Gigant-ic
The thread milling cutters of our new series Gigant-ic were developed with the intention to increase economic efficiency in the production of large and deep threads on modern CNC machines. The Gigant-ic programme is made in four different size variations, in order to achieve the best possible stability for the tools and with it trouble-free thread production. This aim is achieved thanks to a modular system which allows a perfect choice from different diameters and length types.
Advantages:
* Internal coolant supply
* High process safety
* No rejects due to miscut threads
* Blind hole threads can be cut down to the hole bottom
* High positioning precision
* Low cutting forces
* One tool for all materials
|
|
As the pioneer in performance machining of aluminum, Data Flute is proud to introduce the AFDH series. Patented geometry, multiple flutes and a flute form that reduces unwanted harmonics, combine to achieve unparalleled surface finishes at outstanding feed rates in aluminum and other non-ferrous materials. While primarily a finisher, this tool can also perform in aggressive roughing applications. Full engagement cuts of 1x diameter are possible at high feed rates. No other tool has the unique "double duty" capabilities of the AFDH series.
Benefits include:
- Unequaled surface finish
- Performance geometry developed for machining aluminum
- Premium sub-micrograin carbide
- Unique double duty performance characteristics
|
|
|
|
|
|
WELDON 3AF Finisher:
The 3AF is intended for finishing operations in aluminum and non-ferrous materials. These tools have a high shear 40 degree helix and come standard with a cylindrical margin to provide chatter resistant machining and superior finishes in all non-ferrous materials. Although intended for finishing, the 3AF has also proven itself in lighter roughing applications.
In addition to square end tools, we provide a broad radius program for our 3AF series.
The 3AF is available from stock as a bright tool or with Zirconium Nitride (ZrN) and Titanium Carbonitride (TiCN) coatings for improved performance and extended tool life. Special quotes and non-stocked coatings are available upon request.
WELDON 5SF Finisher:
We round out our Weldon Premium Carbide offering with the 5SF. This tool is intended for finishing operations, though it can also handle medium to light peripheral roughing, in steel and ferrous alloys. A full eccentric primary grind, sharp corners, a 40 degree helix to ensure proper chip evacuation and an odd number of flutes to reduce unwanted harmonics come together in our 5SF to deliver superior finishes in ferrous materials. The 5SF should be your first choice in premium carbide for finishing and medium to light peripheral roughing for steel and ferrous applications.
Our 5SF square end tools are complemented by a broad radius program.
Aluminum Titanium Nitride (AlTiN) and Titanium Carbonitride (TiCN) tools are available from stock in stub, standard, long and extra long lengths. Special quotes and non-stocked coatings are available upon request.
|
|
|
These dynamically balanced tools provide an exceptional surface to insure part rigidity in MDF, LDF, and Balsa core spoilboard material. In addition to spoilboard finishing, the radius edged cutters in carbide tipped and insert style can be used to plane to size, slot, and bottom finish in a variety of flat sheet plastic and aluminum. Regardless of the application, the entire process is accomplished with maximum productivity and outstanding finish quality.
|
|
Vargus' thread milling carbide metal cutting tool system has been recognized as the industry standard since its initial patented "trapezoidal" indexable system design was introduced.
Vardex MiTM Thread Milling Cutters with indexable inserts
As CNC technology for milling threads races forward, and as thread milling becomes ever more popular as an excellent solution for manufacturing threads of many types, Vargus continues to offer new and updated solutions to the machining specialist.
|
|
PRECISION DRILLING & MILLING TOOLS IN DIAMOND & CERMET
Our program of diamond standard tools includes drilling tools for full boring in twisted and straight fluted design, milling tools as well as reaming tools in solid and adjustable design. Furthermore, you can also order all current ISO - indexable inserts in PCD - design.
The larger part of our customer orders for diamond tools are individual designed special tools. We produce boring-, countersinking-, reaming-, milling-, and precision tools in all variations. We emphasize on production of monoblock - tools offered in all common interfaces (HSK, SK, BT, ABS®, etc.).
|
|
|
|
