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A Complete Line of Products, Full of Systematic Advantages
Here is the best argument straight away for Pokolm-Voha solid carbide end mills: We use our own end mills to produce a large share of our milling cutter bodies and arbors -and for good reason. Our solide carbide end mills are famous for their precise concentricity, plus they are suitable for shrinking processes, and have a full range of advantages in high-speed and extreme milling operations.
We use specially selected materials and have suppliers and coating partners who are integrated in our development and production process. This creates the most favorable environment for our highly specialized staff to produce first-claas, high-quality end mills using the latest high-teh grinding machines.
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AccuThread
Thread Milling Cutters, Inserts and Holders
Features and Benefits
AMEC's proprietary AM210® coating has a 25-50% increase in tool life over the competition.
AccuThread 856® solid carbide threadmills have a thicker core and helical flute which offers increased strength and rigidity when cutting forces are applied.
AccuThread 856® standard cutting lengths allow for multiple applications without the need for special threadmills.
AccuPort 432 specific threadmills stocked.
AMEC's Indexable Threadmill Holders are made from a stainless steel that is engineered to dampen vibration during operation.
The AccuThread 856® Indexable line of Threadmills offer three insert length and a wide range of thread forms.
The AccuThread 856® Indexable Threadmilling Holders are offered in multiple flute configurations and feature a bolt-in type and a patented pin style locking system, which ensures unsurpassed repeatability.
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Side and face milling cutters
Execution H
- Staggered teeth for hard and tough materials
Staggered tooth slitting saws, with coarse toothen spiral
- Milling cutters
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The new F4080 octagon cutter with eight productive cutting edges per insert has no limitation with regard to the application type and it makes no compromise in terms of quality.
It is particularly convincing when plunge milling cast iron and steelwork components as well as in the chamfering or circular interpolation milling of stainless, difficult-to-machine or non-ferrous materials.
Walter octagon cutter F4080
Best tool for surface milling, plunge milling, chamfering, bore milling and circular interpolation milling
Maximum productivity due to 8 cutting edges per insert
Complete range of geometries and grades for machining all kinds of materials
Walter face milling cutter F4033
Extremely stable indexable inserts thanks to the negative basic shape
Soft cutting action due to the extremely positive insert geometry for maximum productivity
8 cutting edges per insert
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RobbJack routers and cutters set the industry standard for close tolerances and consistent performance. This quality is achieved by a continuing dedication of resources to research and development. In fact, we’ve been a leader in machine development and manufacturing techniques, for over 40 years . . .
Upshear and Downshear Roughing Routers for superior material removal at feed rates to 1500IPM
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Straight Flute Routers for superior material removal in plexiglass and stacked material applications
RobbJack routers and cutters set the industry standard for close tolerances and consistent performance. This quality is achieved by a continuing dedication of resources to research and development. In fact, we’ve been a leader in machine development and manufacturing techniques, for over 40 years . . .
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The stars of the shoulder milling cutter range are the Xtra·tec® F4041 and Xtra·tec® F4042. The F4042 is an extremely positive tool for roughing and finishing and it can optionally be provided with a quick Screw Fit adaptor.
Four cutting edges per insert and its unique spiral-shaped indexable insert make the F4041 a tool for maximum productivity.
Walter shoulder milling cutter F4041
Unique, spiral-shaped indexable insert for precise 90° with 4 cutting edges per insert
Maximum process reliability due to the negative insert seat
Ideal operational smoothness due to the positive rake angle
Walter shoulder milling cutter F4042
High positive tool for extremely soft cutting action
Roughing and finishing cutter with precise 90°
4 different insert sizes are available, thus enabling the most effective tool to be selected for each application
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Thread Milling
Cutters, Inserts and Holders
Features and Benefits
Complete programme available of both solid carbide and indexable insert thread mills - One stop for all requirements
Full form profiles -
Allows 100% thread depth against 65-75% for tapping
Full profiles present on all inserts and solid thread mills -
Allows threading to within one full pitch of blind tapping
Optimised cutting geometry -
Minimal horse power requirements even with coarse pitch threads
High technology manufacturing techniques -
Ensures high quality product for consistent predictable production even in exotic metals
Versatile multi use tools -
All tools can produce left or right handed threads
External and internal threads can be produced in the same toolholder with just an insert change
Unique cutter design -
Allowing thread milling as small as M1.6 and each tool configured for cycle time optimisation
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RESISTOR PEARL is the latest up-to-date milling technique from Carmon:
PEARL coating is the combination of a layer of hard coating (TiCN) with a lubricating layer (Movic). The first layer gives, with its hardness (3.500 HV), a strong protection against wear, while the lubricating layer reduces friction, thus achieving excellent chip removal. Particularly suitable for stainless steel machining, PEARL is now being applied on the Carmon premium quality ripper cutters of the RESISTOR series (ASP2052).
We exhibit at MACH-TOOL 08 in Poznan (Poland) from 9th to 12th June 08. We look forward to wellcome you in our stand no.38 in the Hall 9.
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V-Carb End Mills designed with unique 5-flute geometry reduces harmonics that improve finishes...allows heavier stock removal...can run at higher production rates...suitable for a variety of materials up to 45Rc
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Workpiece requirements call for ever better tool surfaces. Walter Prototyp finishing cutters have special geometries that satisfy this demand. Our geometry prevents chatter marks and produces smooth milling characteristics.
The product range includes tools with different cutting edge lengths and helix angles
N60 – finishing cutter with 60° helix angle
High-twist solid carbide shank cutter for the purest finish
60° helix angle produces a soft cutting action and achieves the best surface finish on the workpiece
Good removal of chips due to the high helix angle, thereby preventing scratching of the machined surface on the component
N45 - finishing cutter with 45° helix angle
Tool specifically for the machining of ISO material groups P, M, and K
Stable and smooth machining of the workpiece due to the all-new microgeometry on the cutting edge, thereby eliminating vibrations.
High-quality TiAlN coating for maximum tool life
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A comprehensive programme of Solid Carbide 2, 3 and 4-Flute Milling Cutters available with a wide variety of surface treatments for increased productivity and tool life:
- Miniature End Mills
- End Mills - Single Flute
- Slot Drills
- End Mills
- Roughing End Mills
- Corner Radius End Mills
- Ball-Nosed Slot Drills
- Ball-Nosed End Mills
- Multi-Application End Mills
- Milling Cutters for Aluminium
- Milling Cutters for Stainless Steel
- Unequal Helix End Mills
- Unequal Helix Roughing Cutters
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TXP & EXP
• Highly economic design with 3 cutting edges
• New chipbreaker geometries for optimum performance
• Stable double clamping system of the insert
• All EXP milling cutter with inner coolant
• Extremely quiet running at large cutting depths
• Feed rate up to 3 mm/tooth for maximal productivity in roughing operations
High-efficiency in engraving operations
Super "Quick motion" milling cutter
Feed rate up to 3 mm/tooth
- MH, - ML chipbreaker
T1015 grade for cast iron
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Dormer’s range of Solid Carbide Thread Milling Cutters has expanded rapidly over recent years to meet the growing demand for tools with the ability to exploit the potential of modern CNC machines and produce high quality, accurate threads.
Offering impressive tooling economy and high levels of tool life, the current programme covers Metric, Metric Fine, UNC, UNF, G (BSP), NPT and NPTF thread forms, meaning that Dormer can now offer a thread milling cutter for almost any application.
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WhizCut will change the way thread mills are used today by introducing the new WhizThrill. The WhizThrill deburring thread mills take thread milling to the next level. Users of thread taps and thread mills have for years been battling problems of getting burrs when threading holes. This has resulted in an extra operation where a deburring tool has to be used resulting in increased production time and cost. A WhizThrill together with the WhizCut software does all of this in one single move giving a perfect result.
WhizThills are produced with the best carbide and coating combination to be in forefront of technology both when it comes to tool design and material. We also offer a wide range of micro thread mills with extra tool strength.
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OSG is pleased to introduce the new CBN Ball End Mill. CBN (cubic boron nitride) follows diamond on the hardness scale, making this ball nose end mill ideal for finishing applications in hardened steels up to 70 HRC.
This end mill features a ground CBN tip brazed to a solid carbide shank. When compared to solid carbide cutters, the OSG CBN Ball End Mill lasts up to 10 times longer in finishing applications.
In addition, the OSG CBN Ball End Mill incorporates a 180-degree cutting edge and a ± 5-micron radius tolerance, providing extremely fine surface finishes.
For more information on the new CBN Ball End Mill, please visit our online catalog:
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The milling cutter F2334, with its round inserts with location flats and a sturdy fixation, ensures maximum feed rates and cutting performance, particularly when roughing difficult-to-cut materials, such as titanium alloys.
The Walter slot milling cutter, for example, doesn't only ensure enormous performance and precision for HSC operations in copy milling.
Walter milling cutter F2334
Round inserts with location flats ensure high stability insert clamping
Ideal for maximum feed rates and cutting efficiency
Ideal for roughing operations and difficult-to-machine materials
Walter finishing ball nose cutter F2139
High-precision tool with indexable inserts
Finishing cutter, ideal for HSC operations
Also available in a carbide shank version for finishing deep pockets
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All-Diamond Tipped Mills - DAD15, DPD15, EDPD15
High-speed and High-precision milling of aluminum alloys
All-PCBN Tipped Mills - QPP15
High-speed and High-precision finishing of gray cast irons
- Highly accurate machined surface
(aluminum alloys: Rz up to 2.0 µm; Rmax up to 3.0 µm with wiper insert)
(gray cast irons: Rz up to 3.0 µm; Rmax up to 6.0 µm)
- High speed milling
(aluminum alloys: up to 4000 m/min
cast irons: up to 2000 m/min)
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The new 7791VS family of plunging cutters is ideal for fast metal removal in aerospace and mold applications. Plunging operations are faster and more productive than profiling operations.
- Ideal tool for step over-plunge-slotting and core
plunging.
- High metal removal rate and excellent chip
evacuation.
- Principally Z-axial cutting force minimizes tool
deflection and side forces.
- System extremely efficient in all roughing operations and deep
cavities.
- Ideal for aerospace and mould making industries.
- Wide range of grades and geometry for all applications.
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Large cutters that can be used on small machines
Disc concept aimed specifically for cutting aluminum on compact machines!
- Roughing
Disc Cutter S
- Finishing
Disc Cutter PRO
Why a disc cutter?
- Multiple passes must be made when cutting a wide range of workpieces on compact machines, which create offsets at the lapped areas.
- On a compact machine limited to a total tool weight of 3 kg including the arbor, the conventional ø125 steel cutter was overweight.
- Meanwhile, an aluminum body cutter that solves the weight issue requires a special arbor that extends the tool protrusion.
Solutions
- Arbor-and-cutter developed under a new concept. Made of steel, yet it is
thin, lightweight, and offers a high level of tool rigidity. Thus, highly efficient
cutting can be realized through the use of a large-diameter cutter, which could not be used in the past!
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Features:
- tempered steel Cr-Mo (tempered to 1250 -1400 N/mm2)
- integrated coolant hole
- optimised chip pockets
- high manufacturing precision:
- radial run-out in relationship to master insert: 0.02 mm
- axial run-out in relationship to master insert: 0.02 mm
- compact pleasant design
- helical chip geometry
- axial alignment positive
- radial alignment negative
- optimum connection to milling adapter
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Sandvik Coromant is now launching CoroMill 690, a long edge cutter for titanium milling, specifically suitable for aerospace components, such as the structural parts of airframes, wings and fuselages and landing gear. The amount of titanium in high strength complex components is increasing and with this anticipated demand there is a critical need for improving machining efficiency.
CoroMill 690 is a high productivity cutter, with cutting inserts with four cutting edges for economic 2-D profile operations and optimised chip flutes to reduce chip jamming. Every insert pocket has a threaded coolant hole prepared for a nozzle for high pressure coolant delivery to optimize chip evacuation. The chip evacuation is highly appreciated when face and shoulder milling in cavities, in pockets or in full slots.
First choice applications include circular interpolation from a pre-drilled hole; edging and contouring and repeated square shoulder milling. The iLock rigid interface keeps the inserts rigid for consistently accurate milling. Axial support prevents insert breakages on the bottom row and chip jamming on the second row.
The CoroMill 690 long edge cutter is designed for use with the Coromant Capto modular tool holder system for stability and shank clearance, essential when machining long overhangs and reaches. The cutter is available in diameters of 50 to 100 mm, with two insert styles and closer pitch on large diameters for profiling.
The cutting inserts come in grades GC1030 or GC2040 in SL geometry, optimised for edging in titanium.
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ISCAR offers a wide range of face mills using a variety of different types and sizes of inserts. The HELI2000 inserts are available in 10 and 15 mm (.394 and .591") sizes for an easy and accurate cut and a high surface finish. The square QUAD2000 series of inserts are available in 10, 12 and 16mm (.394, .472 and .630") sizes.
MILL2000 inserts come in 3 and 20 mm (.512 and .787") sizes for rough milling at high feed rates.
The versatile CHAMMILL milling tools can carry four types of inserts in the same pocket; the HELIOCTO uses both octagonal and round milling inserts in the same pocket. Many cutters are also available with 45° and 75° lead angles.
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Utilizes a series of overlapping plunges producing higher metal removal rates and greater reaches than conventional milling
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OSG is proud to present our new line of WXS™ End Mills. These new super-coated end mills utilize nanotechnology and are specifically designed for milling at higher speeds and temperatures.
OSG’s patented WXS™ coating has an increased oxidation temperature. This permits higher spindle speeds, leading to faster cycle times. As a result, the increased SFM (surface feet per minute) extends tool life since the generated heat actually improves the surface hardness of the WXS™ coating.
In addition, the optimization of the substrate with the WXS™ treatment on a molecular level increases adhesion strength, thereby decreasing the possibility of chipping.
For more information on any of the WXS™ End Mills, please visit our online catalog:
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