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Roller mill is a new generation of High-performance fineness and ultra-fine powder processing machine designed and patented by Zeniht. With Zeniht many years of experience in the design and construction of mineral materials pulverizing equipment, Roller mill has played an important part in ultra-fine powder processing industry. It takes the advantages of high speed impact mill and jet mill, allowing you to produce finely power without unnecessary high cost as it used to be.
Performance Features of Roller mill
1. High production with low investment compare with other big set of equipment, it can save 60%-70% for the investment.
2. Low energy consumption it features a big capacity for using specialized grinding principle.
3. High grading level using high efficiency turbine milling classifier.
4. Low friction and noise design insures no metal-to-metal contact, the ceramal hammerhead only contact with the materials being grinding. This results in low noise and wearing.
5. Environment friendly 98% of the powder can be collected with pulse dust collector.
6. Easy assembling large building projects is not needed. The machine operates steadily and safely.
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Cogelme glass crusher optimally grinds high volumes of glass bottles after they have been separated from wood, metals, plastic, other waste.
Already crushed glass can be separated one more time: necks of glass bottles are crushed and all covers of metals, of cork and of plastic can be removed with metal separators.
Cylinder glass crusher needs low electricity power, processed glass without polverizing it and can be easily installed in recycling plant.
It is used by main glass recyclers in Europe, mostly in Italy, Austria, Germany.
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Zenith XZM Ultrafine mill is widely used in making fine powder or micro powder, a new kind of machine for producing fineness and ultra-powder. It is mainly used for grinding the material with middle and low hardness, below 6% moisture, and the material should be non-explosion and non-flammability, such as: calcite, chalk, limestone, dolomite, kaolin, bentonite, steatite, mica, magnetite, iolite, pyrophillite, vermiculite, meerschaum, attapulgite, diatomite, barite, gypsum, alunite, graphite, fluorite, phosphate ore, potassium ore pumice, etc. The size of the finished production can be adjusted between 325-2500 mesh.
Ultrafine mill Features:
1. Reliable
2. High capacity and low cost
3. Easy adjustment of product fineness
4. Clean, environmental protection
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SRM 4555 Precision Roller-Style Coffee Grinder - Ideal for Gourmet, Laboratory, Pilot Facililty and Plant Applications
The superior grind quality of a roller style coffee grinder at the size and cost of a "disc" style grinder.
Since 1956, Modern Process Equipment has manufactured quality coffee grinding equipment, and the SRM 4555 roller style coffee grinder represents another product innovation from MPE.
The SRM 4555 is the world's smallest roller style coffee grinder producing up to 600 pounds per hour of ground coffee with an extremely uniform particle size. Utilizing the same technology as large "industrial" coffee grinders, the SRM 4555 produces grinds superior in quality to those attainable on disc or plate style
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The material to be milled is placed between the feed and center rolls. Each adjacent roll rotates at progressively higher speeds. For example; the feed roll may rotate at 30 rpm, the center roll at 90 rpm and the apron roll at 270 rpm. Material is transferred from the center roll to the apron roll by adhesion. The dispersion is achieved by the shear forces generated between the adjacent rolls. The milled material is removed from the apron roll by a knife that runs against the roll.
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Laboratory roll mills are machines for testing the quality and processing characteristics of polymer material by means of discontinuous plastification, mixing or kneading. In both, plastics and rubber processing as well as processing of ceramics or special materials, roll mills by Dr. Collin are setting new standards in terms of precision and reliability.
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Mineral Processing
Building material plant
Russia
1x roller mill WM1012
rotor diameter 1000 mm
rotor width 1200 mm
input 5-20 mm, 5-40 mm
output <8 mm
limestone
clay 60 m³/h
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Thanks to an intimate knowledge of the sugar industry, Fives Cail has set up a continuous improvement of its equipment. With more than 1,000 mill installations worldwide, Fives Cail has introduced successfully into the market a new and patented mill technology: MillMax®, designed for cane with preparation index higher than 90%.
MillMax® equipped with two pressure rollers and a reabsorption limiting device (CAP®) allows drastic reduction in capital and operating costs compared with a conventional mill.
Revolution in Milling
Energy savings
30% reduction in energy consumption
Ideal for co-generation
Higher extraction than conventional mills with bagasse moisture between 48% and 50%
Reduced maintenance
40% reduction in annual maintenance costs
Less component parts: no third roller, no trash plate
Less maintenance time required
Competitive equipment
Only 2 pressure rollers
Patented device for limiting juice reabsorption (CAP®)
Low installation and running costs
High flexibilities in choice of drives
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The best in technology combined with high quality materials and proven design. Conventional Mills have been the heart of our expertise for more than 160 years.
The Conventional Mill is developed and continually improved from our intimate knowledge of the industry in virtuelly every country in the world where sugar cane is grown. It combines state of the art technology with practical understanding of the operating parameters.
The Conventional Mill is available as the conventional three-roller and four-roller type. For specialist applications it can be supplied as pressure fed five-roller or close coupled six-roller versions. Conventional Mills may be used in a milling tandem or as a dewatering mill in conjuction with cane diffuser.
High extraction efficiency and high capacity
High performance
Easy operation and maintenace
Simple horizontal ajustment of mill settings
Large bearing journals which facilitate acceptance of high mill loads
A top scraper assembly which floats in unison with top roll and provides the most efficient roll cleanin
An improved trash turner system with external adjustment
Robuts, cast steel frames fully stress relieved for strength and long life
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Energy savings until 80% compared with a ball mill.
The highest possible flexibility on the mill market : from 10 to 15 minutes to change product quality.
Only one machine:
For various products (limestone, anhydrite, dolomite, raw mix, clinker...)
For various fineness: from 100 to 4 mm at inlet for final products from 3 mm to 7 microns.
No balls to improve the whiteness of your final product.
Workshop investment cost similar for an Horomill® or a Ball mill
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Overview
The 1042 and 1052 Series Granulizers are the largest roller mill Granulizers offered by MPE. Typical machines have one to four vertically-stacked roll sections, where each section contains the optimal combination of roll teeth, roll speeds and roll gap to maximize your product yield.
Machine Specifications:
.Roll diameter: 10 inches
.Roll length: 42 - 52 inches
.Target grind sizes: 4 - 140 mesh
.Capacity range: 2,000 - 25,000 Kg/hr
(depending on product density and final grind size)
Features Include:
.Automatic roll gap adjustment
.Digital roll gap indication
.Individual Motor Drives (IMD) (15 - 30 HP per section)
.Variable speed feed control
.Removable rolls
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Series 999 Coffee Granulizers - Ideal for Industrial Coffee Grinding Applications up to 10,000 lbs (4,500 kg)/hr.
Features:
* High capacity / efficiency - coffee beans are exposed to over 5,000,000 sq. inches (32,000,000 sq. cm) of working surface per minute, providing a capacity of over 10,000 lbs. (4,500 kg.) per hour of precisely ground coffe
* Model TS999 "Touch Screen" PLC controller - controls coffee recipes to achieve precise grinds, temperatures, density and feeder rates for up to 99 recipes. The clearance gap between the rolls is set to within 1/10,000th inch (.0025 mm) to achieve the most precise grind profile possible.
* Bulk density of the ground coffee - is regulated precisely before being discharged from the grinder through the use of the Model TS999 and MPE's exclusive normalizer design, thereby meeting today's rigorous packaging and coffee product standards.
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Model 800 "FX.WC" Roller-Style Espresso Granulizer - Ideal for Industrial Espresso Grinding Applications up to 2,000 lbs (910 kg)/hr.
MPE's state-of-the-art Granulizers provide engineered particle size reduction for espresso grinding applications. With its engineered roll corrugation designs and precision roll and gap tolerences, this coffee grinding equipment provides a steep, narrow particle size distribution tailored to each desired coffee grind. MPE coffee Granulizers provide a number of unique standard design and construction features including:
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Overview
The IMD 99, 89 and 69 series Granulizers typically have one to four vertically-stacked roll sections. Each roll section contains the optimal combination of roll teeth, roll speeds and roll gap to maximize your product yield.
Machine Specifications:
. Roll diameter: 8 inches
. Roll length(s): 40, 30 and 8 inches
. Target grind sizes: 4 - 325 Mesh
. Capacity range(s): 500 - 10,000 Kg/hr
(depending on product density and final grind size)
Features Include:
. Automatic roll gap adjustment
. Digital roll gap indication
. Individual Motor Drives (IMD) (5 - 15 HP per section)
. Variable speed feed control
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Roller mills of low-dust crushing with narrow particle size
distribution:
The NEUHAUS NEOTEC roller mills permit crushing with narrow particle size distribution. The narrow particle size spectrum is achieved by means of a continuous compressive shear stress between two corrugated rolls and a defined roller gap.
Maximum product hardness: 4 - 6 Mohs
Achievable product fineness: up to 100 μm
Narrow particle size distribution of the final product
NEUHAUS NEOTEC roller mills crush soft, brittle as well as tenacious products:
Coffee, SAP, polymer, urea, potash, polyacrylate, phenolic, plastics, calcium, sulphate, ammonium nitrate, pectine, crushed tablets,
ammonium bicarbonate, electronic waste
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Laboratory 2-roll mills
RODOLFO COMERIO laboratory 2-roll mills are suitable to satisfy any mixing, measuring and development requirement of the product arising in the analysis laboratories and research Institues. These machines are designed to combine operational constancy and easiness with simble tests data determination and, furthermore, with control and measurement requirements of the operational parameters. A computer gives the possibility to program and automate the whole mixing process, thus improving the reproducibility of the tests of the whole sequence by means of tests carried out in automatic mode.
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2-Roll mills for PVC and rubber
For this type of machines, RODOLFO COMERIO proposes two differnet lines :
- PIONEER is the standard range of mills , with the following sizes : mm 400x1000, mm 560x1500, mm 600x1800, mm 650x2000, mm 700x2200, mm 750x2500. These machines are featured by very strong structures, significant operational easiness and they are available with various powers and speeds and permit to get a very high and constant quality output.
- SPECIAL : they are standard mills having sizes un 800x3000 mm, to satisfy any particular production requirement. RODOLFO COMERIO, in fact, is available to supply battery mills, cracker mills and refiners for rubber processing, complete lines (up to 10 mills one after the other) for "crêpes processing and mills for PVC processing.
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Applications:
Dispersing, refining, homogenizing, cooling and deaerating pastes of all kinds, for example, for the manufacture of paints and printing inks, artist's colors, coloring crayons, eye makeup, lip stick and skin care products, fine soaps, pigmented coating compounds, plastic pastes, marzipan, chocolate fillings, couvertures, shellac glazes, processed cheeses, etc.
System Advantages:
Higher output rates and greater fineness through optimization of overall roller configuration. Centrifugally compound cast rollers, with hard surface of great depth. Automatically controlled intensive cooling system. Dynamic hydraulic system with optimum setting facilities. Swing lever roller mountings, affording accurate indication of pressure applied, which can be exactly reproduced. Machine of lightweight construction. Little floor space required. Simple operation and maintenance.
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