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Amazing flexibility!
Using vacuum cups or mechanical grippers, a Bosch Delta Robot can be created to suit nearly any application. Two forms of robots are provided by Bosch. One of which is a Top Loader, the other is a Feed Placer. In Top Load applications, the product is picked from an incoming flow and placed in a case, carton, or tray. Feed Placers pick product from an incoming flow and place it directly into your wrapper infeed, thermoformer infeed, bucket chain conveyor, or nearly any form of a flighted or pitched conveyor.
Faster than conventional robotics!
The Bosch Delta robot arrangement allows the actuators to be located in fixed positions, greatly reducing the mass of the moving structure. In turn, this enables the Delta Robot arms to move at an exceptional rate - up to 10 times the acceleration of gravity!
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Together with integration partners, FANUC Robotics offers a range of advanced solutions to speed up end of line operations.
With a payload range from 2 to 700kg, you are sure to find the robot model that best suits your needs:
very high speed M-430iA/2F dedicated to food industry (food grease, up to 120 picks per minute, washable)
High speed M-6iB series (2-10kg payload) for very fast pick&place applications. Higher payloads are managed at high speed with M-420iA-M-421iA robots (40-50kg)
M-410iB series (160-450kg): the most successful palletizing robots in Europe!
M-900iA series (260-700kg) for very heavy payload with highest wrist inertia. Smaller payload can be handled with the top selling M-710iC (20-70kg) or R-2000iB series (100-210kg)
Our intelligent software and systems ensure reliable and safe handling operations:
Integrated vision: our latest R-J30iA controller comes as standard with all the necessary hardware for 2D vision: just plug a camera and a cable! This is most cost-effective solution on the market!
Line tracking software
Collision Guard to protect robot, tooling and products
Advanced vision for 2D visual line tracking or 3D bin picking
Multi robot control for increased cycle time
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Polypack's patented robotic Pick & Place system ensures product stability throughout the entire wrapping process. This robotic system is the only pick and place equipment capable of handling ovals and unstable products. With no pusher, this system can wrap virtually any product, regardless of stability. The ROKH system is the most innovative and advanced loading, unloading, and collating system available. ROKH System are simple, versatile, easy to maintain, and most of all, cost effective.
The robotic pick-and-place system is widely used in the personal care and pharmaceutical industry because of its capability of handling oval bottles such as oddly shaped shampoo bottles.
ROKH Infeed
Polypack's patented robotic Pick & Place system, designed to collate and load products directly from a conveyor onto the film of the shrink wrapper. This system assures perfect product transfers and allows for quick and easy changeovers. The ROKH can be placed on the side of a current line, or integrated inline.
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The Adept Quattro s650H robot is the newest version of Adept's highly successful parallel-style, high-speed packaging robot. With a patented 4-link parallel drive and a light-weight carbon fiber construction provide packaging cycle times twice as fast as conventional packaging robots and up to 240 pick-and-place cycles per minute. This new robot boasts all the performance features that made the previous model successful, with the added bonus of a stringent hygienic design.
The Adept Quattro s650H robot is also the world's first packaging robot to integrate its controls inside of the robot mechanism. This eliminates the need for costly and maintenance-heavy external controls cabinets. The integrated controls also saves valuable factory floor space and simplifies installation.
The Quattro s650H runs on Adept's industry leading SmartController platform, which provides fully integrated vision and conveyor tracking for up to 6 conveyors. This creates an ideal solution for high speed packaging applications in which products are randomly located on moving conveyor belts.
The Adept Quattro features over-the-belt mounting, a 1300 mm work envelope and 250 mm Z-stroke along with a wash down option for usage in sensitive manufacturing environments, which require frequent washing to prevent product contamination.
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KUKA's many years of experience in palletizing offer you new possibilities in the field of palletizing and depalletizing. The tried-and-tested modular system gives you the choice of a wide range of perfectly-coordinated components.
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This is an area in which ABB services a multitude of installations, covering a host of different products, applications and packaging line set-ups.
These include frozen food, bakery and confectionary as well as ice-cream, meat and fish, cheese, pet food, medical products, shampoo and perfume bottles.
Able to achieve a staggering 150 picking cycles per minute, the IRB 340 FlexPicker is our star performer in this area.
For full 6-axis flexibility, less demanding cycle times and payloads of up to 5 kg, we recommend our IRB 140.
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Together with integration partners, FANUC Robotics offers a range of advanced solutions to speed up end of line operations.
With a payload range from 2 to 700kg, you are sure to find the robot model that best suits your needs:
very high speed M-430iA/2F dedicated to food industry (food grease, up to 120 picks per minute, washable)
High speed M-6iB series (2-10kg payload) for very fast pick&place applications. Higher payloads are managed at high speed with M-420iA-M-421iA robots (40-50kg)
M-410iB series (160-450kg): the most successful palletizing robots in Europe!
M-900iA series (260-700kg) for very heavy payload with highest wrist inertia. Smaller payload can be handled with the top selling M-710iC (20-70kg) or R-2000iB series (100-210kg)
Our intelligent software and systems ensure reliable and safe handling operations:
Integrated vision: our latest R-J30iA controller comes as standard with all the necessary hardware for 2D vision: just plug a camera and a cable! This is most cost-effective solution on the market!
Line tracking software
Collision Guard to protect robot, tooling and products
Advanced vision for 2D visual line tracking or 3D bin picking
Multi robot control for increased cycle time
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Using vacuum cups or mechanical grippers, a Bosch delta robot can be created to suit nearly any application. Two forms of pick and place robots are available from Bosch. One of which is a Top Loader, the other is a Feed Placer. In Top Load applications, the product is picked from an incoming flow and placed in a case, carton, or tray. Feed Placers pick product from an incoming flow and place it directly into your wrapper infeed, thermoformer infeed, bucket chain conveyor, or nearly any form of a flighted or pitched conveyor.
The Paloma-D2 pick-and-place robot aligns and places product into cartons, cases or trays. Its stainless steel construction meets many current hygiene standards and regulations for food handling. Fast production changeovers of less than 5 minutes are made possible with the new Gemini 3.0 software and tool-free changeable form sets.
Facts:
- Stainless steel construction is standard
- Meets many current hygiene standards and regulations for food processing
- Quickly clean with ingress protection rating of IP65 up to 1.5M high and splash proof area of IP54 above 1.5M
- Available with 1, 2 or 3 arms, the Paloma D2 picks products at speeds up to 290 products per minute
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What does it do?
- Our Swing Machine has the ability to pack bags AND cartons in stand-up AND lay-down configurations on the SAME machine!
How does it work?
- horizontal configuration (applies to standard swing machine only):
Product is collated into a group using one of our custom collation methods. The product is then picked by a specially designed end-effector. The fully servo-driven robot ensures smooth placement into the secondary container.
- vertical configuration:Begins with collation and the picking of the product just as the lay-down configuration. Instead of loading directly into the secondary container, the product is placed flat into an intermediary cassette. Cases are tipped towards the cassette and the entire stack is side-loaded into the secondary container.
How productive is it?
- The top loader can pack up to 300 bags per minute when using our Smart-Trak collation and up to 400 bags per minute when using our Smart-Bin collation system. Even higher speeds can be reached with rigid containers.
How is the changeover?
- End-effectors can be changed out within 30 seconds using a simple clamping mechanism. Most settings can be created from the operator panel and saved as unique product codes. The robotic motion is also easily changed and saved as unique product codes.
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The new Ishida Packing System (IPS) offers fast, accurate but gentle packing of trays weighing up to 2.5kg into cases and Eurocrates.
Using high-speed delta robotics, its handling of individual trays is so fast that pre-collation is unnecessary. Individual tray-handling gives absolute freedom in choosing the number of packs per layer and per case, and the arrangement of packs in any layer.
- Reduced labour costs
- High speed (up to 150 trays/minute), high efficiency
- Simplified infeed (no collation) and crate handling
- Enhanced flexibility in crate layout and contents
- Uncomplicated set up, operation and changeovers
- Built-in collision avoidance protects products and equipment
- Available in single and twin robot configurations.
- Simple, robust, hygienic design: waterproof (IP65) up to 1.2 metres above ground
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Robotized line for truffles picking.
Manufactured for a famous name of Belgian chocolate, this line is placed immediately after the cooling unit of the truffles and the units of flow wrapping.
This automated cell fills 7 kinds of blisters from 3 kinds of products.
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Flexpicker
Flexpicker is a high speed parallel arm picking and placing robot supplied by ABB. FlexLink integrates the robot into applications requiring that products be picked to be placed or packed according to a specific pattern. The FlexLink products include conveyors, supports and control system.
Using its vision tecnology, the system is accurate in that it only selects perfect objects. If, for example, a cookie, a piece of chocolate or a pill is defect the robot will ignore it.
Flexpicker readily handles 150 picks per minute, corresponding to a cycle time of 0.4 seconds.
The IRB 340 robot used is also available in a stainless steel version, making it ideal for for operations requiring extra clean environments. This robot is highly suitable for use in food, pharmaceutical, medical and electronics applications. The IRB 340 is certified for clean-room applications, clean-room class between 2 and 3 after DIN EN ISO 14644 part 1 + 2.
Pick and place units
Using standard elements, FlexLink can supply a wide range of pick & place units, for handling everything from small lightweight goods such as plastic bottles, up to heavier applications in the automotive industry. Loads up to 50 kg are possible.
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FLEXPICKER TM
Robot system FlexPicker TM for high performance top loading
The high performance robot system FlexPicker is the best tool for a robot supported packaging process. The system is utilised especially for the filling of trays, folding cartons and boxes with packed and unpacked confectionery and biscuits. The products can be inserted any way you please in mono and assortment packaging. It enables each robot to output up to 140 pick & place cycles per minute.
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Vacuum Former Loading
The RTS Solution
-High speed vision guided robot picking to load a variety of items into vacuum formed trays
-Progressive filling across multiple robot cells
-Line balancing ensures that the upstream process is balanced with the packaging equipment
-Can be applied to green field sites or small footprint enables retro-fitting to existing lines
-Gripper expertise to pick a variety of products, including meat, fish, cheese and bakery items
The benefits:
-Attractive payback : Reduces labour and improves profit per unit
-Flexibility : new marketing variants can be introduced with minimal re-programming
-Quality : Shelf life of raw food items can be increased with the suppression of manual handling
-Quality : Vision inspection enables products outside specified limits to be rejected
-Increased efficiency : Line balancing to optimise plant throughput
-Yield : for some applications, in-line checkweighing enables yield savings
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Pick and Place Robot
Rational top loading of products into cases, trays or crates.
A fully automatic unit suitable for top loading of products into cases, trays or crates. Products that can be lifted with vacuum, magnetic tool or gripper can also be packed. The machine consists of tooth belt driven linear units for X and Z movements mounted in a stainless steel frame with interlocked guarding. Products and package conveyors with guides included.
The nominal capacity is up to 30 cycles per minute depending on weight and travel distance. Control is done by a PLC and operator panel for easy operation. Format changes are carried out by adjustments, change parts and a Teach-In programme.
- High efficiency
- Easy to operate
- Flexible layout
- High technology
- Have tools for lifting single products or complete pack patterns
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Robotized packaging line for food products.
This robotized production line picks pastry shells from a conveyor belt and places them inside blisters at a rate of 300 products per minute.
The 3 "pick & place" cells are equipped with an ABB FlexPicker IRB 340 delta robot and 2 cameras used for:
* locating products on the inlet conveyor, in order to allow the robot to pick them via "conveyor tracking",
* verifying the pastry shell conformity, among the 70 possible shapes,
* verifying the shell shape quality,
* locating and verifying conformity and orientation of the arriving blisters.
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Complete range of solutions to meet your specific case loading and/or palletizing requirements
Maximum versatility of the robotic concept
Wide expertise in handling corrugated board and in product gripping tooling design
High performance and reduced layout constraints
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All CAMA loading units can be combined in complete packaging lines, with different upstream and downstream packaging machines, or integrated with other machine modules for erecting, closing or lidding of different packs such as RSC cases, trays, display boxes etc.
Main technical advantages of the Cama loading units are:
Manufacturing flexibility
All CAMA models are composed of a main common frame on which various product and package handling systems are positioned. The requirements of different projects can be thus met with the possibility of converting and/or modifying the units in future to facilitate different utilisation.
24/ Seven
Cama machines are designed and build for 24-hours operation, seven days a week.
User-friendly
- The robot is positioned on a high level frame, allowing full accessibility and vision on all four sides and satisfying all layout requirements with the minimum possible footprint;
- Clean design, with the location of electrical cables and pneumatic pipes inside the frame structure, which are easily accessible by means of suitable openings;
- Advanced and user friendly operator's panel, from where all different functional parameters as well as the robot trajectory can be adjusted, modified and set.
Hygienic
Low product retention, thanks to the frame design of the units dust, dirt and any product debris does not remain in the system but drops on the floor for easy cleaning during production itself (essential feature for stainless steel IP65 wash-down executions).
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This machine loads automatically non-uniform or packed products in:
- a horizontal flow-wrapper
- a cartoner
- a thermoformer
- a tray, a crate
- a carton or a pre-formed carton
A vision system can be added providing changeover flexibility and also controls the quality.
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Suitable for picking of primary and secondary foods, the M-430iA/2F and M-430iA/4FH can handle payload of 2kg respectively 4kg and have a long reach of 900mm. Their five axes lend them flexibility to accommodate horizontal or vertical product placement positions.
M-430iA/2P and M-430iA/2PH are 6-axes robots especially designed for pharmaceutical applications with 2kg payload and 700mm respectively 900mm reach.
The anthropomorphic arm design produces a large work envelope that allows the M-430iA/2F to quickly rotate or flip back on itself. The arm can be ceiling or floor mounted. With its high speed axes M-430iA can achieve up to 120 cycles per minute at 1kg payload.
The M-430iA has been designed to meet stringent cleanliness requirements and has a smooth exterior surface with no contaminant trap areas the paint has a high gloss finish and is resistant to acids and alkaline materials.
For regular wash down the robot is sealed to meet IP 67 standards and is equippped with food grade grease.
The M-430iA robots are controlled by the new intelligent R-30iA series controller with fully integrated vision control system iRVision.
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The MPK2 is high-speed, 5-axis picking robot that provides superior performance
and reliability for food handling, picking, packing and other high-speed material handling applications.
Its compact, slim arm design allows reach into confi ned spaces and the hollow arm allows cables and hoses to be run internally throughout the entire robot. The MPK2 is wash-down ready (wrist and body) for applications where cleanliness
is important.
Its fast axial speeds and acceleration reduce cycle times and increase production output. The top wrist speed of 2000 degrees per second provides maximum productivity, even when parts need to be rotated more than 90 degrees.
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Suitable for picking of primary and secondary foods, the M-430iA/2F and M-430iA/4FH can handle payload of 2kg respectively 4kg and have a long reach of 900mm. Their five axes lend them flexibility to accommodate horizontal or vertical product placement positions.
M-430iA/2P and M-430iA/2PH are 6-axes robots especially designed for pharmaceutical applications with 2kg payload and 700mm respectively 900mm reach.
The anthropomorphic arm design produces a large work envelope that allows the M-430iA/2F to quickly rotate or flip back on itself. The arm can be ceiling or floor mounted. With its high speed axes M-430iA can achieve up to 120 cycles per minute at 1kg payload.
The M-430iA has been designed to meet stringent cleanliness requirements and has a smooth exterior surface with no contaminant trap areas the paint has a high gloss finish and is resistant to acids and alkaline materials.
For regular wash down the robot is sealed to meet IP 67 standards and is equippped with food grade grease.
The M-430iA robots are controlled by the new intelligent R-30iA series controller with fully integrated vision control system iRVision.
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Systems of manipulation for all type of packages: rigid and flexible plastic crystal, metalists, packages, realizing the functions of encestado, descestado, palletizing and despaletizado.
Integration of Robot Palletized of 4 and 6 axes. Manipulation of precise and safe packages. Great versatility, lifting capacity and high speed.
Formation of mosaics and line feed by means of mechanical and electropneumatic movements of the packages.
With different systems from it takes hold: magnetic, mechanical and pneumatic.
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