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APV Flex-Mix Liquiverter
The new mixing system for liquid applications.
With over 1,000 machines operating world-wide, APV’s highly acclaimed Liquiverter has been upgraded so that it is even better than before. It incorporates the following new and impressive features, and can now fulfil a wide range of mixing and dispersion applications with even greater efficiency:
* Highly efficient dispersion head for fast operation and improved end product quality
* Re-circulation pump as option
* Fully drainable for improved hygiene and minimum waste
* Direct drive reduces spare parts wear
* Flushed double mechanical shaft seal available in material of customers choice, depending on specific application
* Easy to maintain
Industry applications:
It can be used in an extensive range of applications within the processed food, dairy, beverage, healthcare, and other related hygienic industries.
Typical applications:
Newtonian/non Newtonian fluids
Solids / liquid dispersion (dry floating/settling solids)
Liquid / liquid dispersion (Miscible/immiscible liquids)
Typical operations include blending, mixing and dispersion of various ingredients. Such as mix preparation, incorporation of oils/fats, preparation of starch slurries, rehydration of powders, pigment dispersion, beverages and concentrate blending, and dissolution of dry material. |
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| The Rotomixx is an all-stainless steel portable mixer for the Food, Pharmaceutical, Cosmetic and Chemical industries. It is Admix's answer to the dilemma that has plagued the clean industries: What do you do with mixers that are rusting or have chips of paint coming off the gearbox and motor? For applications where cleanliness is an issue and sanitary conditions must be met, Rotomixx portable mixers provide the solution. |
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In all Kenics® KM Series Static Mixers, a patented helical mixing element directs the flow of material radially toward the pipe walls and back to the center. Additional velocity reversal and flow division results from combining alternating right- and left-hand elements, thus increasing mixing efficiency. All material is continuously and completely mixed, eliminating radial gradients in temperature, velocity and material composition.
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| Static mixers are well established and widespread in all fields of chemical process technology. It is characteristically for static mixers, that, in contrast to dynamic mixers, only the media to be mixed are in motion. The liquids or gases are mixed by pump energy only, while the geometrically strong defined Fluitec mixing elements in the tube remain in position. |
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The mixer/heat-exchanger CSE-XR was developed and patented by Fluitec AG. It is the most important invention in the static mixing technology of the last 20 years.
The CSE-XR is mainly used for temperature conditioning of highly viscous liquids at laminar flow. A strongly defined and well controlled homogeneity is guaranteed in any situation as well, as a very narrow residence time distribution. The reason for this excellent performance is its geometry, which is consequently based on the geometry of the most efficient static mixer type, the CES-X.
The very high radial mixing efficiency constantly ensures an intensive flow against the internal heat transferring tubes, thus allowing a
the compact design of this device.
Multitube heat exchangers are often not dedicated for scale-ups. Problems occur mainly in cooling processes at laminar flow conditions, when the product can "freeze" in particular tubes, due to its increased viscosity at lower temperatures. Uncontrolled residence time distribution and maldistribution are thereby leading to a bad process control.
Monotube heat exchangers (tubes with a double shell) can be built much smaller, if using static mixers. The mixing elements are improving the surface renewal rate significantly.
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Static mixers are well established and widespread in all fields of chemical process technology. It is characteristically for static mixers, that, in contrast to dynamic mixers, only the media to be mixed are in motion. The liquids or gases are mixed by pump energy only, while the geometrically strong defined Fluitec mixing elements in the tube remain in position.
Among others, static mixing elements can be applied in the following fields of application:
mixing of pumpable fluids
dispersing and emulsifying of insoluble liquids (cleavage)
mixing of reactive liquids
mixing and homogenisation of polymers (hot-melts)
contacting of gas and liquid phases
mixing of gases
tempering of viscous media
In contrast to empty tubes, static mixer possess a very high efficiency for self-cleaning.
Wear of static mixers is negligible due to the lack of any moving parts.
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Static mixers are well established and widespread in all fields of chemical process technology. It is characteristically for static mixers, that, in contrast to dynamic mixers, only the media to be mixed are in motion. The liquids or gases are mixed by pump energy only, while the geometrically strong defined Fluitec mixing elements in the tube remain in position.
Among others, static mixing elements can be applied in the following fields of application:
mixing of pumpable fluids
dispersing and emulsifying of insoluble liquids (cleavage)
mixing of reactive liquids
mixing and homogenisation of polymers (hot-melts)
contacting of gas and liquid phases
mixing of gases
tempering of viscous media
In contrast to empty tubes, static mixer possess a very high efficiency for self-cleaning.
Wear of static mixers is negligible due to the lack of any moving parts.
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Weighfiller
For automatic and precise dosing of dry, free-flowing products
Liebel Dosing systems LDS 1, LDS 2 and LDS 3 (single, twin, and triple linear weigh fillers) can be used for high precision dosing of powder, grain, granulate and chunky product. This can be herbs, teas, spices, coffee, sugar, wheat, pharmaceutical products, screws, bolts etc …. Our industrial standards guarantee excellent precision together with unsurpassed reliability over many years of life-span. Stainless steel finishings with polished surfaces and a high ground clearance permit excellent cleaning properties.
- Complete finish in stainless steel
- Adaptive controller with self-learning limiter and dosing speed
- 25 memory cells for different articles
- The dosing channels are adjustable to cope with very different product dimensions and attributes, optional also from memory
- Open design, easy to clean
- Also available as “multi-construction“ for high capacities or product mixtures
- Either manual handling or synchronization with packing machines |
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IBC Mixers
Mixing in Intermediary Bulk Containers (IBCs) can be a challenging task. With the restricted opening and problematic vessel geometry it is difficult to find a mixer which can operate efficiently in these containers. Conventional agitators can provide adequate in-tank movement at low viscosities, but they are generally less effective and can be difficult to clean.
The Silverson Ultramix is designed to provide solutions to challenges such as this. The small diameter dynamic mixing head provides vigorous in-tank mixing, even at higher viscosities, eliminating dead areas in square vessels. This also reduces power requirements and simplifies cleaning – the Ultramix is designed for CIP (Cleaning-in-Place) and complies with 3A, USDA and cGMP requirements.
To further enhance the capabilities of the Ultramix in this application Silverson has designed a mixing station for use with IBCs. The unit incorporates a number of safety features and is available as either a mobile model which can be moved between vessels, or a floor/wall mounted station for operation in a designated area. Various levels of automation are available from safety interlocked manual operation to fully automated systems.
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Air Motor Mixers
The Silverson L2/Air Laboratory Mixer
The Silverson L2/Air is an efficient, lightweight high shear mixer powered by an intrinsically safe 0.25 hp 6000 rpm variable speed compressed air motor suitable for ATEX Zoned/Explosion Hazard areas. The unit is supplied with a manually operated adjustable bench stand and can be fitted with speed regulator, muffler, air regulator and gauge, water filter and lubricator as optional extras.
The L2/Air will accept Standard, Tubular, In-Line and Duplex mixing assemblies from Silverson’s Laboratory range. Capacity is from 1 ml to 12 litres. A specially modified motor unit can be provided to accept Sealed Unit assemblies.
AX/Air
The Model AX/Air is a pilot scale high shear mixer with a capacity of up to 50 litres.
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Measuring Mixers
Simulate production realistically on a laboratory scale
Brabender® measuring mixers are interchangeable measuring heads which, in connection with a Plasti-Corder® Lab-Station or Plastograph®, serve for testing the processibility of thermoplastics, thermosets, elastomers, ceramic molding materials, fillers, pigments, and many other plastic and plastifiable materials under practice-oriented conditions, cost-effectively, reliably, with little expenditure of time and material.
The measuring mixers consist of a mixer backstand with gear unit and a detachable mixer bowl. In addition to the electronic safety systems, they are connected to the drive unit through a shear pin coupling protecting both mixer and drive unit from damage due to overload. |
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Over 40 year's operational experience
Gear or belt drive options
Rugged, heavy duty design for extended service life
Mechanical seal is standard supply
Minimum maintenance requirements
Manufactured on modern computer controlled machining centers
Positive tank shut off device
Optional tank man way adaptors are available
High efficiency cast propeller
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The Vrieco-Nauta conical mixer is a convective mixer with a high mixing efficiency that treats your product gently and guarantees the highest level of mixing accuracy without any product distortion.
The Vrieco-Nauta conical mixer was developed more than sixty years ago. Since then, many product innovations have followed. The reliability of the design and performance that is known the world over is exhibited in countless installations in a wide variety of applications.
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DOPAG electronic metering and mixing systems, based on the VOLU-MIX principle, are built in modular from and are custom designed.
These systems are used for:
• materials with extreme mixing ratios
• materials with microballs
• low working pressures
Depending on the specific application, various basic configurations are available.
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The new Enhanced Classic Line (ECL) mixer gives our customer an even stronger and more flexible product. Never before has there been a range of mixers offering so much quality and value.
Direct- and gear-drive mixers for a wide range of mixing applications
Direct-drive mixers are recommended for dispersing powders and small batch mixing
Gear-drive mixers feature two available lower speeds and higher torque for use with larger batches and a range of viscosities
Larger output shaft bearings for longer shafts and longer life
Positive chuck grips the mixer shaft to prevent unintentional shaft release
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High Pumping
High Thrust
Minimum Power Draw
No Cavitation
Solid Reliability
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Inliner Miwers Series 45
Helical element design that creates a distinct pattern of flow splitting, rotating vorticies,
Can be used as stand-alone mixers or in combination with tank/mixer systems
High-efficiency mixing action can reduce chemical consumption
Fast and inexpensive to install and operate
Virtually maintenance-free
No moving parts
Available for quick delivery - usually within 4 weeks
Sizes from 1 to 12 inches/25 to 300 mm
316L stainless steel material of construction |
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The Mini-Mix is a small laboratory mixer used for testing small batches of product. The test results can be used for scaling up to larger mixer sizes. The Mini-Mix is ideally suited for applications such as: toners; pigments; metals; cosmetics; pharmaceuticals and chemicals.
The Mini Mix is available in three sizes (5, 10 & 20 liters) and features exchangeable containers.
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For closed-vessel applications.
Compatible with Nalgene carboys, culture vessels and other containers with sanitary flanges
Mix up to 400 L
Autoclavable in place
Non-cytotoxic materials meet FDA requirements Reversible rotation for up- or down-pumping experiments
LCD display and recording of scaleup parameters including speed, torque, impeller flow and time
Repeatable digital data entry via splash-proof keypad
Temperature probe included
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Premier's workhorse for the lab, widely used for the processing of small batches in the lab or pilot plant. With mechanical speed drive and 1.5 or 2.0 HP explosion proof motor, this unit has the power to satisfy a wide range of applications where mixing problems exist. The 2500HV breaks up agglomerates and reduces particle size. Increase your mixing efficiency with Premier's line of interchangeable mixing heads.
• Hi-Vis Head
• Simplex Head
• Duplex Head
• Rotor/Stator Head
Heads are also interchangeable with Premier's Model 2005 Lab Dispersator Mixer. |
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Alltech produces agitators for all kinds of applications:
Type B19 agitators are available for applications requiring impeller speeds from 750 to 1,500 r.p.m.
Type B20 mixers are gear driven agitators for impeller speeds of 44 to 200 r.p.m.
Shafts and impellers are available in the following materials: SS 316 Ti, rubber coated steel, PP or PVDF coated.
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Agitator exclusively designed by ITC with 6 spouts, three of the radial with a centrifugal movement to produce a rotation of liquid, and three of them axial to stir the bottom
Direct transmission shaft in stainless steel |
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Fixed Angle Applications - For blending, homogenizing and temperature uniformity duties
Swivel Angle Applications - For tank cleaning operations and the preventions of harmful sludge build-up
Pipeline Power Mixers - For the petrochemical industry
Unique Advanced Propeller Design - Featuring high pumping, high thrust, minimum power draw, no cavitation, solid reliability
Unique Side Entry Mixer Tank Shut-Off Device - Permits the bearings and mechanical seal to be changed under full tank conditions
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Made in lengths of up to three meters, complete with PVC support plate. They may be supplied, with axial-flow or centrifugal flow, with a rotation speed from 2800 to 600 rpm on the work they have to perform.
Due to their constructional detail they are suitable for use in purification and neutralisation plants and for the mixing of reactants, additives and flocculants in tanks with volumes of up to 20 m³. |
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LIGHTNIN 700/800 Mixers are designed to provide reliable service in the largest, most demanding applications, from pharmaceutical fermentation and large-scale chemical processing to minerals processing and heavy sludge waste treatment.
Exclusive hollow quill drive protects the gear train from severe shaft flexure.
Bearings are sized far beyond AGMA requirements for minimum maintenance and long service life
Heavy-duty motor mount is standard
Horsepowers from 25 to 1250 and speeds from 230 to 11.4 rpm
Choice of replaceable cartridge seals |
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Ideal for simple blending, solids suspension, high-viscosity and gas-liquid
applications up to 400 L
Compact design is ideal for small vessel heads
Fixed- or remote-variable speed control
Economical, standard and high-torque models available
Choice of electric or explosion-proof air motor
High-efficiency A310 impeller is standard
Year 2000 compliant |
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The DOPAG ELDO-MIX range of gear pump driven metering and mixing systems are built in modular form and are custom designed.
Depending on the specific application, various basic configurations are available. |
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The MICRO-MIX range of systems are compact, pneumatic or electrically driven piston pump metering and mixing systems.
They are used to either continuously apply or meter shots of low to high viscosity multiple component materials such as epoxies, polyurethanes and silicones within a mixing ratio of 100:100 to 100:4.
The material can be abrasive as well as filled.
The material is either supplied from pressure vessels or by feed pumps.
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The VARIO-MIX range of systems are solvent free, compact, pneumatic or hydraulically driven piston pump metering and mixing systems.
They are used to either continuously apply or meter shots of low to high viscosity multiple component materials such as epoxies, polyurethanes and silicones within a mixing ratio of 100:100 to 100:4. The material can be abrasive as well as filled.
The material is either supplied from pressure vessels or by feed pumps.
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The TOOLING-MIX V200 range of systems are compact, pneumatically driven and electronically controlled metering and mixing systems.
They are used to continuously apply medium to high viscosity multiple component material based on polyurethanes and epoxy resins with a mixing ratio of 100:100 to 100:20.
The material can also be filled with micro balls.
The material is supplied by feed pumps.
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