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The conical discontinuous mixer (CDM) intimately blends several powdery and/or granular products in an extremely short time whatever the proportions.
This batch mixer allows mixing powdery products with low proportions of liquids, even with the lightest powders.
The important differences of bulk density have no influence over the mixing quality.
Operating principle:
Once the mixer has been loaded, the mixing rotor progressively moves all the product and creates an internal recycling vortex phenomenon.
The mixer empties by gravity, by opening a hatch valve situated at the base of the cone.
In the case of difficult flowing products, the mixing rotor can be used as a de-vaulting device.
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Ploughshare® - Batch Mixer
Highest quality mixes
Short mixing times
Reproduceable batches
Gentle treatment of the product
Maximum availability
Low maintenance mixer concept
Easy accessibility to all inside parts of the mixer
Machine Type
Batch mixers operate on the hurling and whirling principle introduced by Lödige to mixing technology. Equipped with mixing elements which can be adapted to individual requirement, the mixes produced in these machines are of the highest quality.
Standard Configuration
Ploughshare® shovels rotate as mixing elements in special arrangement on the mixer shaft in a horizontal, cylindrical drum. The size, number and positioning, geometric shape and peripheral speed of the mixing elements are coordinated in such a way that they produce a three-dimensional movement of the components. The resultant turbulence in the mix, whereby all the product is constantly involved in the mixing process, prevents the formation of deadspots or low-movement zones in the mixing drum and ensures high speed, precision mixing. To prevent particles from being squashed against the drum wall, the mixing elements are specially shaped to lift product from the wall within the radial movement of the mix.
In some cases additional assistance for the mixing elements to obtain the desired mixing effect is required. Separately driven, high-speed choppers can be installed to disperse agglomerations and control granulation during the mixing process in coordination with the mixing elements.
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Silverson's new hygienic series of High Shear Bottom Entry Mixers are designed to fit into the bottom or side of a mixing vessel. These high shear mixers are typically used in conjunction with a slow speed anchor stirrer or scraper unit for high viscosity products. The Silverson Bottom Entry mixer gives high shear homogenisation while the stirrer/scraper distributes the homogenised output uniformly through the vessel. This is ideal for high viscosity cosmetic, pharmaceutical and food products.
Bottom Entry mixers can also be used by themselves on low viscosity products and to wet out powders.
Silverson Bottom Entry Mixers offer full compliance with 3A, USDA and GMP requirements.
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The Vrieco-Nauta conical mixer is a convective mixer with a high mixing efficiency that treats your product gently and guarantees the highest level of mixing accuracy without any product distortion.
The Vrieco-Nauta conical mixer was developed more than sixty years ago. Since then, many product innovations have followed. The reliability of the design and performance that is known the world over is exhibited in countless installations in a wide variety of applications.
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For the effective moulding sand preparation with guarantee
> capacity range 15 to 200 t/h
> integrated conditioning of moulding sand
> uniform, optimum moulding sand quality - in various production modes
A powerful and profitable batch-type sand mixer:
> almost simultaneous filling of the sand mixer with return sand and a controlled water addition
> rapid blending by a high-speed rotor and immediate start of the effective mixing phase
> specific feeding of additives.
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Foundries producing large volumes of castings on high-speed molding lines demand large volumes of prepared sand and maximum productivity from the sand plant. The Simpson Multi-Mull is specifically designed to provide large volumes of high-quality molding sand on a continuous basis and utilizes the same effective mulling technique as the Simpson Mix-Muller.
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YTRON-Y rapidly and homogeneously mixes, without aeration, liquids and moderately viscous products. The standard production range includes five different group sizes, with power ranging from 0,25 kW to 55 kW. This corresponds to vessel sizes of up to several million liters volume.
By selection of the suitable mixing rotor, either gentle mixing or intensive shear is applied to the product, but in all cases the mixing action will be very efficient.
The robust construction means that it does not require bearings or seals in the immersed part and therefore involves no hygienic risc. Hygienic execution with surfaces up to mirror polish are available. The use under ATEX conditions is no problem, providing is has been respected in the engineering phase of the project.
Typical use is in the Food, the Chemical , Pharmaceutical and Construction Industries.
Additional services are the supply of hoists (wall mounted, floor mounted or mobile) with manual, electrical or pneumatic drive.
Optional: Support for fork lift or tackle block.
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Omega Blenders are available in several different styles:
Drum blenders: from lab style (1/2 gallon drums and up) to production style (up to 100 gallon) units
Bin blenders: from lab style (5 liter and up) to production style units
Note: Bin blenders can be configured to be compatible with any bin style
External construction of the Omega Blenders are Stainless Steel or Painted Steel.
Units are available that range from completely manual operation to units that are fully automated and with with recipe retention.
Units are available powered by pneumatics (90 psi), standard electric (110/208/460/575) or to meet hazardous/explosion-proof environments.
Omega Lifts are customized to meet your requirements for capacity, blend cycle, loading/unloading needs, power requirements, automation level, and cleanliness.
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The mixer or muller is rightly considered to be the pulsating heart of the sand plant. Obviously, it is the most important machine where ideal conditions of moulding sand are restored.
Over the years, the market has been invaded by the most various types of mixers: from the first mixers with scrapers to the actual intensive mixers. Today, a mixer must satisfy the following requirements:
a) Production of constant quality sand
b) High productivity
c) Reliability
d) Reduced maintenance.
In our opinion, to meet these requirements it is necessary to combine the activity of the mixer with a sand control which supervises its functions.
In fact, they are to be considered as two parts of the same system: arm and mind.
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Good core making begins with high quality core sand preparation. To meet the demands of modern core making facilities, Simpson Technologies has designed the new patented, CE certified CSM Series Core Sand Mixer. The new CSM Series is the most accurate, versatile and productive core sand preparation system available in the world today.
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In small to medium-sized sand systems or difficult mixing applications, versatility is critical. The Mix-Muller has been carefully designed and proportioned to achieve maximum performance, versatility and energy efficiency in these types of applications.
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The heart of the OYSTAR HÜTTLIN high-shear mixer granulator is the patented mixing device Gentlewing. Its pioneering and unique design is the decisive milestone on the path towards reproducible process results. An excellent mixing quality even at the smallest rotation speeds makes it possible to handle products gently and allows for perfect discharging.
HÜTTLIN BOTTOM DRIVE HIGH SHEAR MIXER GRANULATOR
Granulation suite
* High Shear Mixer
* Bottom Drive
* Gentlewing Impeller
* Inline operation
* UltraClean – optional
HÜTTLIN TOP DRIVE HIGH SHEAR MIXER GRANULATOR
* Top Drive
* SinglePot
* Inline operation
* UltraClean - optional
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Bella™ Fluidized Zone Mixer
Model XE
Model XN
Super Fast, Gentle, Precision Mixing
The Bella Fluidized Zone Mixer by Dynamic Air features an original design that achieves fast, high capacity, thorough, precision mixing of either dry bulk solids or liquids with solids. Regardless of particle size, shape or density, materials are mixed with a fast, efficient and gentle action. A weightless zone created by low speed counter-rotating shafts generates very low friction without shear. This makes the Bella mixer ideal for fragile products that cannot tolerate rough handling. Even flakes or spray dried bodies remain intact.
Versatile for Liquid Additions
Liquids can be added at much higher rates than normally possible and vast material surfaces are constantly being exposed for maximum dispersion. A wide range of viscosities can be quickly dispersed whether poured, streamed or sprayed. Particle sizes dictate rate and method of liquid addition. In the Bella mixer you can add small amounts of powder or fibers, small amounts of liquid, solid fat (shortening) or liquid fat, or liquid with high viscosity. You can also coat particles or pellets and agglomerate in the mixer.
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Continuous Ploughshare Mixer KM
Maximum homogeneity of the end product
Residence/mixing times between 25 and 60 seconds
Granulation processes within 3 - 6 minutes
Gentle treatment of products
Consistent reproduceability
Maximum availability
Low maintenance mixer concept
Machine Type
Continuous Ploughshare Mixers operate on the hurling and whirling principle introduced to mixing technology by Lödige. Equipped with mixing elements which can be adapted to individual requirements, this machine produces mixes of the highest quality.
Standard Configuration
The peripheral speed and geometric shape of ploughshare® shovels, rotating close to the wall of a horizontal, cylindrical drum, lift the mixing components from the product bed into the open mixing area and scoop material from the wall of the drum counteracting the centrifugal force. A fluid bed generated mechanically in this way, whereby all the product is constantly involved in the mixing process, ensures maximum mixing intensity at even the highest feed rates and shortest residence times. The specially shaped mixing elements ensure best product conveyance.
Choppers can be installed in the mixing drum as optional equipment to disperse agglomerates and provide controlled granulation during the mixing process.
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A Silverson high shear In-Line mixer doesn't simply mix. It emulsifies, homogenises, solubilises, suspends, disperses and disintegrates solids. Each mixer, with its precision-engineered Silverson rotor/stator workhead, far outperforms conventional mixers, cutting processing times by up to 90%, improving quality, product consistency and process efficiency.
Silverson High Shear In-Line Mixers will:
Self-pump at throughputs from 15 to 200,000 litres/hour
Eliminate agglomerates and fish eyes
Create stable emulsions and suspensions
Reduce particle size
Rapidly dissolve solids
Accelerate reactions
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The Mini-Mix is a small laboratory mixer used for testing small batches of product. The test results can be used for scaling up to larger mixer sizes. The Mini-Mix is ideally suited for applications such as: toners; pigments; metals; cosmetics; pharmaceuticals and chemicals.
The Mini Mix is available in three sizes (5, 10 & 20 liters) and features exchangeable containers.
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For closed-vessel applications.
Compatible with Nalgene carboys, culture vessels and other containers with sanitary flanges
Mix up to 400 L
Autoclavable in place
Non-cytotoxic materials meet FDA requirements Reversible rotation for up- or down-pumping experiments
LCD display and recording of scaleup parameters including speed, torque, impeller flow and time
Repeatable digital data entry via splash-proof keypad
Temperature probe included
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This is a kind of mixer which is produced for mixing powder products in laboratory environment. VARLIK Laboratory Mixers provides you to find correct results in your analyses because this is a smaller of your standard process horizontal powder mixer as well as in equivalent specifications.
VARLIK Laboratory Mixers are equipped with specifications for you to have easier operation at experiments.
Speed adjustment : Speed adjustment facility is on mixer as standard specification for you to find best mixing speed by a simple setting button.
Mixing blades : Mixing blades are made of Hardox metals which is high resistance against abrasion, in this way VARLIK Laboratory Mixers provide you always same mixing quality many years further.
Timer : You can easily set the mixing time and mixer is automatically stop at the end of set time.
Material feeding hopper : This hopper provides you to feed materials easily into mixer which it is in adequate volume for mixer capacity and designed as ergonomically. This hopper has simple fixing and disassembling facilities.
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The Dispermat® family of laboratory dissolvers includes instruments for applications, research and development, and quality assurance. They range from simple laboratory dissolvers to larger PC connected machines.
- Simple and quiet operation
- Durable design for long-term operation
- Cruise control for repeatable results - Keeps constant speed even when viscosity changes
Choose from a variety of different models depending on the application.
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Ploughshare®-Laboratory Mixer Typ L5/10/20
Guaranteed Lödige Quality
Attractive price
Functional design
Ideal for your product and process development
Table top or free standing
Variety of options
Machine Type
The new Laboratory Mixers of the L-series have a volume of 5, 10 or 20 l. The mixers of the very successful M-series were reworked and modernised according to the customer increasing requirements. The result is the new generation of Laboratory Mixers, which combine the reliable mixing quality with improved features and ergonomics. The use of proven standard parts allowed to reduce the price of the mixer - without compromising the proverbial Lödige quality.
Standard Configuration
Swiveling front plate
Stepless control of mixer shaft rotation speed
Control unit integrated into mixer housing
Table top design (optional mixer support)
Mixer and housing in stainless steel
Mixer completely assembled and tested
Ready for use
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Since the early 1980s WAM® has been involved in mixing technology.
The mixers of the MAP® Division are made to measure from standardized modular components, aimed at the relevant task. The high quality of MAP® solutions originates from profound know-how in process technology, from individual tuning of the mixer components in compliance with the product, as well as from selection of specific materials in connection with the latest technology in manufacturing.
In 1998 the SINTSCREW® Division was the first manufacturer worldwide to introduce non-stick anti-wear SINT® engineering polymer composites developed at the Company¿s own R&D department for production of continuous dry premixed mortar mixers, leading the market towards a more efficient way of operating in this sector. The benefits found there were soon transferred to dust conditioners in other industries.
Today the SINTSCREW® Division offers a vast range of mixers and conditioners for different types of powders and applications: from dry premixed mortar or wall plasters to asphalt production, from foundry filter dust to porcelain in the ceramics industry, and in general, for all types of dust that allow moistening for recovery or disposal.
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RELIABLE AND STABLE IN THE PREPARATION OF CARBONATED SOFT DRINKS
- High technological guarantees ± 0,05 °Brix, ± 0,2g/l, O2<1ppm
- User friendly thanks to the automatic digital control
- Maintenance-free, since the system has only 1 pump (centrifugal)
- No overpressure pump for delivering the finished product to the filling machine
RELIABLE and STABLE mixing and saturation
Designed for extremely demanding clients, with 1 pump, 2 main tanks plus an additional tank for the syrup, the MIXJET guarantees reliability, user friendliness and stability of the final product, even in critical production conditions. A carefully researched deaeration system enables residual oxygen levels in the product to be kept under 1ppm. Independent of temperature and pressure values, carbonation is kept constant and stable, thus reducing waste of CO2. Water and syrup flow rates are measured using extremely precise micrometers to keep values constant, thereby guaranteeing to the client a high quality product.
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We offer a versatile range of mixers and can supply both single and double-shaft mixers. The machines are capable of enduring extremely heavy loads, demand and absolute minimum of maintenance and are designes to be thoroughly hygienic.
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For optimised particle size distribution: The Nebulasizer
The NARA Nebulasizer is designed to optimise the particle size distribution of soft granulates and extrudates. This standardization is possible both with wet and dry granulates.
During the process the oversized agglomerates will be reduced in their size and simultaneously fine-grained resp. dust particle are applied on bigger agglomerates. In one step the coarse particles are eliminated and the fine particles are agglomerated, but without an unwanted crushing. A following process step like sieving is not needed.
Because of his simple layout the machine is easy to clean, why the Nebulasizer is of interest for the pharmacy and the food processing industry in equal measure.
The GMP construction consists of a minimum of components with a highly polished surface that makes disassembling and cleaning in no time.
Besides the stainless-steel construction there is also an alternative for heavy industry available. This construction is able to convert building material like moulding compound or ceramics.
Nara’s especially developed innovative principle of comminution minimises the shearing strain of the particles, so that a crushing of particle size is not given.
Because of the screenless construction a breakage of the screen is out of the question.
The Nara Nebulasizer is now available as a milling tool in the new generation of Nara-Pharmamills. It can be integrated perfectly into existing productions.
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The Mycromix, Unymix and Pilotmix high-shear mixer granulators
When it comes to extremely homogeneous mixing results, granulate of the highest quality and top production performance with short drying times, OYSTAR HÜTTLIN is where to look first. With the Gentlewing® bottom or top drive options, mixing and granulating enters new dimensions. The OYSTAR HÜTTLIN high-shear mixer granulator with bottom drive is the best choice for simple granulation applications in combination with a fluid bed drier. The top-drive version satisfies the highest of demands. With UltraClean, SmartFlow®, vacuum system unit, solvent recycling and heating, this version can be modularly extended up to the SinglePot and to meet the requirements of a high-containment system.
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Mixing Granulator for high-quality products
GMP design
Mixing tool can be raised up for easy inspection
User friendly controls with predefined process steps
Machine ready for connection
Also available as Single Pot Mixing Granulator
Machine Type
In the mixing granulator individual components of a recipe are homogenized by the vertical mixing impeller and a separately driven chopper. Binding agent is then added for wet granulation in the same machine. In order to dry the product, the mixing granulator can be designed as a Single Pot MGT-S (prepared for stripping and vacuum cleaning). For details please refer to the separate flyer.
Standard Configuration
In the mixing granulator individual components of a recipe are homogenized by the vertical mixing impeller and a separately driven chopper. Binding agent is then added for wet granulation in the same machine. In order to dry the product, the mixing granulator can be designed as a Single Pot MGT-S (prepared for stripping and vacuum cleaning). For details please refer to the separate flyer.
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LIGHTNIN 700/800 Mixers are designed to provide reliable service in the largest, most demanding applications, from pharmaceutical fermentation and large-scale chemical processing to minerals processing and heavy sludge waste treatment.
Exclusive hollow quill drive protects the gear train from severe shaft flexure.
Bearings are sized far beyond AGMA requirements for minimum maintenance and long service life
Heavy-duty motor mount is standard
Horsepowers from 25 to 1250 and speeds from 230 to 11.4 rpm
Choice of replaceable cartridge seals
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A full range of dispersing and mixing units (Dispercel, Delicel) for batch or continuous processes integrating CIP technology and a new family of mixing tools designed and optimized by flow simulations
-Fineness of grind: 20 µm in 15 minutes
-High-shear treatment through tooth turbines up to 100,000 cps
-Improved energy efficiency and increased productivity
-Conical shape for variable batch size
-Dosing accuracy
-Reduction of up to 50% of the cleaning cycle time
-Reduction of up to 90% of the water and solvent consumption
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Fristam has developed a flexible powder mixer based on the shear pump. This universal unit was specially designed to dissolve/emulsify and homogenise wet and dry ingredients into fluids.
Supported by a base frame, a self-priming centrifugal pump is connected to the shear pump via a pipe joint. Via a funnel, the powder is added to product stream and then homogenised with the help of a shear pump.
A table at ergonomic operation height facilitates manual powder feeding.
If equipped with the according control systems, a powder mixer can also be attached to a fully automated system. If required, adapters for automatic and semi-automatic feeding via big bags, screw-conveyers and other conveyer systems can be delivered.
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The Ψ-Mix® inline disperser combines a new dispersion method, in which the solid components are wetted on a large liquid surface, with emission- free, dust-free inline operation. The combination of vacuum dispersion, shearing and pressure wetting results in homogeneous, fine dispersions with very reproducible quality – all at high efficiency levels in a controlled process.
Because the machine is suitable for processing both low- and high-viscosity suspensions, it covers the complete spectrum of applications for dispersion technology. In addition, the design of the mixing zone makes it possible to process temperature-sensitive or dilatant materials.
Compared to conventional rotor-stator systems, this machine uses considerably less energy to disperse your products. The Ψ-Mix® is also easy to integrate into fully-automatic production lines for the manufacture of large batches and is particularly well suited and specially adapted for emission-free and explosion-proof operation.
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