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Motor-driven mixers for the most exacting liquid mixing requirements.
PENTAX mixers are used where two mutually insoluble liquids must be continuously mixed into a stable emulsion, or where solids in suspension mst be dispersed as finely as possible in a viscous liquid.
Advantages
- Extremely fine droplet size and material distribution
- Low space requirement
- High shearing action and phase boundary area
- Rapid reaction rate for neutralization and other reactions
- Effective material exchange for reactions involving gases
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PML (Planetary Mixer, low speed) and PMH (Planetary Mixer, high speed) planetary mixing and kneading machines operate according to the planetary system. They are used for thixotropic and high-viscosity products.
Temperature-sensitive products can be mixed gently with this system. Even powdered and very light components can be dispersed quickly in liquids, achieving an optimum fineness and distribution. To empty the mixing vessels NETZSCH supplies Container Press Outs.
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SRL-Z series mixing unit is mainly suitable for mixing, coloring, drying of polyethylene, polypropylene, polyvinyl chloride and other. This unit combine heat mixer with cool mixer. The material which mixing in heat mixer can enter into cold mixer to mix, cool, exhaust remained gas and protect the material from caking effectively.
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Feature
1) This machine can mix all powder of powder is uniform.
2) The machine adopt outer-inner rotation and grain of powder is uniform.
3) The mixing barrel can be tilted freely at the angle of degrees for discharging and cleaning purpose.
4) The automatic stopping device can be set within the range of 0-60 minutes for automatic stopping.
5) Easy to operate, easy to wash, clean and move. It is very suitable for GMP food and pharmaceutical factories.
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Horizontal Powder Mixers
VARLIK horizontal drum mixers provide best blends which is the main quality factor of product.
Each part of mixers is result of long term research and experience. Improved bearing and housing, materials in high resistant against abrasion, short mixing time, best discharging, powerful and secure driving system? all serve you over the years.
Additionally turbo agitators, automatic sample taker, hydraulic clutches are available.
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A new triple shaft Model VMC-40S Sanitary VersaMix was recently introduced. This unique mixer line is designed to provide maximum process flexibility to the user.
The VersaMix is constructed using all type 316 stainless steel wetted parts, polished to a 180 grit finish. The unit includes feature such as a self-contained high Shear Rotor Stator Mixer with SLIM for solids induction, a conventional High Speed Disperser, and a Three Wing Anchor with Teflon scrapers to clean the side walls of the vessel. The vessels are jacketed to heat or cool and these can operate to 29-1/2 hg vacuum and 15 psi internal pressure. The mixers and mix vessels are mounted on non-sparking caster wheels making the entire units portable.
Models are available from a one gallon bench top design to production sizes exceeding 4000 gallons. Change can and fixed tank designs are offered with features to suit the specific application for which they will be used.
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We offer Dual and Triple Shaft designs to meet the specific requirements of each customer. The economical Dual Shaft design includes a two-wing anchor agitator and a conventional high speed disperser. This combination is ideal for straightforward mixing and dispersion applications.
The triple shaft design extends the operating range of by adding either a high shear rotor-stator mixer or a second high speed disperser. The addition of a high shear rotor-stator mixer adds the capability of emulsifying and homogenizing products that require higher shear to reduce the size of the particles being mixed.
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vacuum mixer: Speedycream
Three agitation groups:
- Two slow agitators: semi-anchor and planetary
- One satellite fast agitator with planetary movement of its rotation axis
Semi-anchor equipped with Teflon scrapers which can be easily disassembled.
Planetary agitator with properly shaped blades fit to generate a powerful and effective pumping action towards the fast agitator.
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M200
VERTICAL MIXER
The vertical mixers M 200 are a very flexible solution for the preparation of mixture in mini batch. Installed on pivoting wheels, they can be placed beside the machine. Equipped with suction probe and a useful discharge slide gate valve, they are very easy to use. Inside a screw with "fountain effect" ensures a good mixing process.
M500
VERTICAL MIXER
Vertical mixers suitable for the mixing of plastic granules with other products such as master batch additives or regrind material in order to realize an homogeneous mixture. Rugged in construction, in two doors allow a quick and easy cleaning. Built according to industrial safety rules. A special inlet at the base of the cone allows to lift up and mix all the material. The product discharge is effected by a butterfly valve.
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ORU MB Pan mixer with two horizontal shafts, counter-rotating and synchronized with each other, are characterized by their big output per cycle and are ideal for the preparation of various types of concrete: from concrete for civil and industrial construction, to light concretes made with materials of low specific weight, to mixtures for subfloors and road subgrades. Moreover, the particular configuration of the mixing devices makes it possible to use coarse aggregates (with grain sizes >150 mm).
They are mainly utilized when big concrete outputs are needed: plants for truck mixer feeding and plants for dams.
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IBC Mixers
Mixing in Intermediary Bulk Containers (IBCs) can be a challenging task. With the restricted opening and problematic vessel geometry it is difficult to find a mixer which can operate efficiently in these containers. Conventional agitators can provide adequate in-tank movement at low viscosities, but they are generally less effective and can be difficult to clean.
The Silverson Ultramix is designed to provide solutions to challenges such as this. The small diameter dynamic mixing head provides vigorous in-tank mixing, even at higher viscosities, eliminating dead areas in square vessels. This also reduces power requirements and simplifies cleaning – the Ultramix is designed for CIP (Cleaning-in-Place) and complies with 3A, USDA and cGMP requirements.
To further enhance the capabilities of the Ultramix in this application Silverson has designed a mixing station for use with IBCs. The unit incorporates a number of safety features and is available as either a mobile model which can be moved between vessels, or a floor/wall mounted station for operation in a designated area. Various levels of automation are available from safety interlocked manual operation to fully automated systems.
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Air Motor Mixers
The Silverson L2/Air Laboratory Mixer
The Silverson L2/Air is an efficient, lightweight high shear mixer powered by an intrinsically safe 0.25 hp 6000 rpm variable speed compressed air motor suitable for ATEX Zoned/Explosion Hazard areas. The unit is supplied with a manually operated adjustable bench stand and can be fitted with speed regulator, muffler, air regulator and gauge, water filter and lubricator as optional extras.
The L2/Air will accept Standard, Tubular, In-Line and Duplex mixing assemblies from Silverson’s Laboratory range. Capacity is from 1 ml to 12 litres. A specially modified motor unit can be provided to accept Sealed Unit assemblies.
AX/Air
The Model AX/Air is a pilot scale high shear mixer with a capacity of up to 50 litres.
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The IKA® MHD-Plant serves for continuous "Inline mixing and dispersing" of powders into liquids.
Especially the quick and complete wetting of the solids (powders or granules) guarantees for a very good homogeneity and an extremely shortened duration of the process.
The mixing components are fed by means of a positive-displacement pump for liquids and a dosing device for solids, available with or without desaggregation device at your choice. The dust-free dosing makes working with this plant very comfortable.
On request the plant can be equipped with a complete measuring and control technique for automatic operation.
These mixing plants are available with total capacities of up to 40 t/h. With reduced flow capacity a solids content of up to 80% can be reached. In that case the ready mixed product is a highly viscous paste.
The MHD-Plants are available in 6 different sizes.
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Due to the Turbulent mixing mechanism, short mixing and short discharging times are achieved, without undue stress on the product.
The Turbulent Mixer can be completely automated.
Special devices, such as remote adjustable weirs and unique system for total discharge used in continuous mixing, increase the operating flexibility. Additional homogenizers extend the number of applications.
Applications
- Production of high-quality homogenous mixtures for mixing rations up to 100.000: 1 made from dry, pourable solid materials
- Mixing and dispersing of liquid-like up to pasty suspensions
- Granulation of small-grained materials
- Wetting and coating of bulk materials
- Dissolving of solid materials in suitable solvents
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Foundries are always striving to improve the quality and the precision of their products, as well as aiming for the continual reduction of costs. The quality of cores has a very important part to play in reaching these objectives.
PRIMAFOND is constantly researching the most simple and efficient solutions, making core sand preparation and distribution systems of various types and for several processes, either simple or complex, according to the customer's requirements.
For the sand and resin mix preparation, the best mixing and homogeneity are obtained with batch mixers. The batch mixers made by Primafond, model MER 50 - MER 100 - MER 150 - MER 200 are of a all-steel construction, with wear-resistant mixing components, which are replaceable.
One batch mixer MER can together with a distribution system, feed one or more core-shooter machines. The use of only one mixer for many core-shooters gives many advantages including a practical and efficient installation and savings in maintenance operations.
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Omega Foundry Machinery offers two series of high speed continuous sand mixers - the Spartan II Series and Spartan III Series. Eac seris combines rugged construction with innovative design features providing optimum mix quality for consistent mould and core production.
Spartan II Series key benefits include:
- Economic design
- Efficient mixing design
- Easy Maintenance
- Rugged construction
- 3-36 tonnes per hour capacity
Spartan III Series key benefits include:
- Excellent access to mixing chamber
- Increased mixer capacity
- Extremely robust design
- 3-100 tonnes per hour capacity
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MegaMixer
High Speed Batch Mixer
The high-intensity mixing action of the proprietary mixing chamber, combined with state-of-the-art resin addition options, allows the MegaMixer to provide consistent, verifiable core sand mixing, batch after batch.
Mixers can be positioned directly over the core shooter hopper or sand can be distributed from a static mixer via a distribution trolley mounted on rails.
Optional Extras:
• Heated day tank
• Trolley distribution system
• Multiple recipes
• Powder feeders
• Sand Heaters
• Volumetric metering
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MIXERS
- DRUMS -
Type T-1
Mechanical drums mixer very strong and durable, suitable for granules, powders and liquids.
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Laempe supplies gas generators and components for any core production process.
Series LM
· Patented batch-type mixer
· Self-cleaning for maintenance-free continuous operation
· Homogeneneous mixing quality
· Volumetric dosing ofsand, binder, and additives
· Mixing capacity in tons/hour: 1.5, 3, 4.2, 5.5, 9.2 and 11
· Sand volume in liters per batch: 29, 47, 70, 100, 160
Series LVM
· Alternative solution for small batches
· Homogeneous mixing quality
· Columetric dosing of sand, binder and additives
· Mixin capacity: 2 or 5 t/h
· Sand volume: 16 or 36 liters pro Charge
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Continuous mixers.
Design and construction of continuous sand mixers,with a capacity of: 3 - 50 t/h
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PILOTMIX
Batch sizes ranging from 8 to 50 kgs
* Top Drive, Bottom Drive
* UltraClean design as an option
* SinglePot option
Top or bottom drive. You decide, which drive concept best meets your requirements. Either as a small production unit or as a step between laboratory and production, this product line offers all advantages and features that are otherwise only available in the production scale. This applies also to the new UltraClean CIP concept and the option of modular extension up to the SinglePot version. Another ideal feature is the inline solution with the Pilotlab for drying.
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MYCROMIX
Batch sizes ranging from 0.1 to 1.5 kgs
* Bottom Drive
* Exchangable container
* Gentlewing®
* Chopper
The smallest high-shear mixer granulator with button or PLC-control system. The ideal solution for all laboratories in combination with the Mycrolab.
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UNYMIX
Batch sizes ranging from 1 to 3 kgs
* Top Drive
* SinglePot
* Gentlewing®
* Smartflow®
The high-quality top drive concept is realised in this high-shear mixer granulator. Reliable data for production can be collected even with batch sizes up to 3 kgs. Unilab, the multi-purpose laboratory fluid bed, complements this device.
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Scope of use
Mixing loose and dusty products like: spices, powders, jelly powder, coffee, tea, chemicals etc.
Operation principle
The mixer is equipped with a ribbon-rotor mixing unit. Products are loaded by a conveyor or manually. A manually or pneumatically controlled bolt unloads it. Operating capacity of the MPCS mixer is: 50 ÷ 2000 litres or more.
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The DRAIS Turbulent SuperFlusher® is a batch, heavy-duty horizontal mixer. It is designed to properly mix and knead press cake providing the energy to drive the water from the press cake. Additionally, the Turbulent SuperFlusher® mixing paddles impart the necessary shear for dispersion and drying of the press cake. Finally, Turbulent SuperFlusher® allows easy standardization of the dispersion and easy product discharge.
Ideally, it is desirable to have a flushing system that easily adapts to the constant changing conditions found in most pigment press cakes. Pigment lots change since pigment is generally produced in batches from various types of filter presses. At the same time the percent of solids varies with the different types and colors of pigments.
The most advanced flushing system; Drais Turbulent SuperFlusher® is easily adjusted by the operator and requires minimal power to operate. Flushing cycles are now as short as possible from start to finish, including standardization and pack out in one production shift.
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JOGINDRA Horizontal Cooling Mixers are suitable for quick cooling of directly transferred Dry Blends from High Speed Mixer. The materials get cooled faster as a result of large size vessel as well as by the provision of special cooling blade combination of radial & axial design, allowing an increase in the number of batches per hour. The cooling water consumption is reduced, maintenance costs are also lesser. This Horizontal Construction Cooling Mixer can be fitted to any type of mixer in accordance with customer's requirements.
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High shear emulsifiers or homogeneous pumps are a high-efficiency product integrating, emulsion, dissolution, refinery , disaggregation, homogenization ,and emulsification. The main parts are stators and rotors .At the centrifugal and fluid forces created by the rapid turning of the rotors, the stators exercise on the materials strong power shearing, centrifugal pressing, breaking, fluid friction, turbulent refining and the solid, fluid, and volatile materials are quickly refined, homogenized, disagree gated, and emulsified. The repeat of this process can result in stable and high-quality products.
Application areas:
Refined chemistry:
Pigment, dyestuff, plastic auxiliaries, textile auxiliaries, adhesives, resin dispersion, silicon oil dispersion, hot melt adhesive, sealing compound, glue, pulp, finishing agent, surface active agent, carbon black disperse, adhesive-proof agent, mold releasing agent, deforming agent, fluorine cleaning agent, polishing agent, leather auxiliaries, pigment paste, dispersion wax, bactericide, catalyze, coagulant.
Petrochemical
Lubricant, heavy oil dispersion, diesel oil dispersion, modified asphalt, catalyze, wax dispersion.
Biology & pharmaceuticals:
Injection, medical dispersion, medical paste, health product, mini-capsule dispersion, cell breaker.
Paint & ink:
printing ink, paint, dispersion paint, building coating, nanometer coating, photocureable coating, coating auxiliaries, carbon black disperse, glaze, Alta-mud.
Farm chemicals:
Pesticide, herbicide, medicinal butter, fertilizer, pesticide adjuvant.
Nanometer materials:
Disperse and depolymerization.
Foodstuff industry:
Juice, jam, ice-cream, milk product, food addictive, tea drink, chocolate, bean milk, essence.
Consumer chemistry:
Fluid detergent, face cream, lip paste, face foam, silicon oil dispersion, household essence, skin care products.
Paper making:
Pulp, adhesive, rosin disperse, auxiliaries, resin dispersion
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MIXERS
- LABORATORY DRUMS -
Type T-0
Laboratory mixers, simple, reliable and strong, suitable for powders, granules and liquids.
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During the coating of steel or aluminium strips in high speed coil coating machines the liquid coatings (varnishes) are stressed to an extremely high degree. Therefore it is absolutely essential to test the mechanical hardness of these varnishes in the laboratory first.
During the test the coating is poured into a small container and subjected to very high shear conditions (up to 64.000 rpm). These conditions are created by the contrarotating high speed propellers. After the test the coating is applied to a test panel and baked at different temperatures. The subsequent testing of the surface shows whether the coating meets the required quality standards.
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Laboratory mixers
VMI-Rayneri proposes to laboratories equipment that is suitable for their research and development works: tests on bench formulation and pilot extrapolations. Coupled with a wide range of turbines and propellers adapted to the desired processes, these devices are designed to reconcile maximal ergonomics for the operator, a very high level of safety and an impeccable quality of mixtures.
Turbotest is the bench mixer par excellence. It is the essential tool for any bench testing, formulation, quality tests, new product development, and new processes improvements. It has no equivalent for the extrapolation tasks from the laboratory to industrial manufacturing and enables the validation of the turbine types and speed ranges depending on the rheology of the product being processed.
Air Supertest is a laboratory mixer compatible with ATEX regulations (perfect command of risks linked to explosive atmospheres) offering the flexibility and necessary power for the agitation of the most complex products.
Trilab authorizes mixtures in the laboratory under production conditions, particularly in a controlled atmosphere, and hence brings together pilot results directly scalable to production levels. It consists of three types of coaxial agitation: 1 central agitation movement, 1 scraping movement and 1 rotor/stator in vessel bottom. It may optionally be equipped with an integrated melter (Hotlab)
The R51 planetary blender with a capacity of 5 liters is specially adapted to standardized tests according to norm EN 196-1 made with a paddle of stainless steel 304L crossing files. Other tests may also be conducted with tools of spiral or hook types.
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