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It is common knowledge that adequate know-how is needed to manufacture high-quality cleanroom systems. We subscribe to this completely. And our partners know that ILKAZELL provides first-rate functional room systems. The cleanroom systems by ILKAZELL are the result of our own research and development and are highly cost-effective.
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Clean Room Molding
SAT’s molding division produces high quality UHP components utilizing specially designed molding machines in clean room. We use only certified raw materials and electrically control production quality.
All molding machine components are manufactured to ensure high purity during production. SAT’s UHP components undergo a contamination control process that foresees immediate packaging in heat-sealed double polyethylene bags. The UHP components are then stocked in clean room.
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Description on the activities carried out by Assing SpA in the field of Clean rooms:
Clean rooms (in compliance with ISO 14644-1);
Steril rooms (in compliance with ISO 14644-1, FDA, GMP);
Clean Zone (class 100, 10 or 1) and laminar flow tunnels in conventional chambers;
Screening areas;
Safety labs (P);
Research and Development Labs;
Operation rooms;
Transplant and reanimation rooms;
Operation rooms for animals;
Air flow and passbox;
Uncontaminated labs for forensic analysis;
Particles, thermal, humidity, monitoring and validation;
Feasibility studies, engineering, consulting and certification;
Customer care planning and certified calibrations;
Technical furnishing for Clean rooms;
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To ensure our Customers always receive a highly professional service, we are equipped with special design and organisation divisions, mechanical workshops, test areas and spare parts warehouse: a highly efficient, flexible and professional organisation to produce, assemble and test all the components in the Cleanrooms to ensure they comply with the strictest specifications, backed up by a very fast after sales service.
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Benefits
The AirLock cleanroom and other Simplex enclosures help you protect against airborne contaminants, ultraviolet light, temperature fluctuations and even harmful noise. Create either positive or negative pressure environments, depending on your needs. Achieve up to ISO 4 (Class 10) clean levels. Rooms go together easily with a minimum amount of tools. All rooms are modular and easily expand to meet your needs.
No Matter How Small or How Big
AirLock cleanrooms can accommodate very small uses, as small as mini-environments and as large as specialized industrial applications.
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Maxflow combines filtration without filter aids - or, if they are required, with considerably reduced quantities of filter aids - and briquetting in a single unit. The main fields of application for Maxflow are particle filtration, the retrieval of recyclable materials and the purification of aqueous solutions.
Maxflow is available in three variants:
- The plug&play solution is a fast and effective solution to a great number of typical process requirements.
- Adaption of the individual components, for example by adding another filter disc to the unit.
- Implementation of a complete system, which can be custom adjusted to meet both known or as yet unencountered customer requirements.
GKD-CompactFiltration's Maxflow concept is a tried and tested serial product with the flexibility needed to be integrated into any customer-specific process. It has proven its efficiency in terms of meeting established standards and as a made-to-measure individual solution. Thanks to worldwide standardized parts and the global presence of GKD through six production facilities, the Maxflow system can be deployed anywhere in the world with equal efficiency. Comprehensive solutions competence, covering all stages from initial layout and dimensioning through to commissioning of the equipment and later expansion or modification to adapt it to changing production conditions, qualifies GKD-CompactFiltration as an efficient systems supplier and reliable technology partner in all stages of the process.
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The FILTERCELTM is a closed in-line filter designed for the filtration of coating colour, diluted starch and pigment slurries as well as high-requirement applications. It combines a high pressure washing ramp and an active cleaning system enabling the automated in-place unclogging of the filtering media and the cleaning of the internal parts.
Product flow-rate: up to 260m³/h
Mesh size: from 50 to 500 µ
Applications :
Filtering of raw materials (discharge of slurries from trucks, filtering of pigments after dispersion, etc.)
Filtering of fresh coating colour (working station supply)
Surfacing, sizing and coating of papers and boards
Working stations, coating heads of all types (size press, roll, jet, curtain coaters etc.)
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This tried and tested automatic filter system is best suited to pressure pulse cleaning by a continous filtrate flow using externally fed compressed air or filtered liquid.
It is used for ultra-fine and fine filtration of liquids.
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DCF Self Cleaning Filter
The filters are based on a simple concept: A cylindrical stainless steel housing contains a filter screen; unfiltered liquids enter the inlet; solids are deposited on the interior surface of the filtration media; and filtered fluid exits at the outlet.
Twin DCF
Designed for the rigors of processing highly viscous, abrasive, sticky, or otherwise hard to process liquids. The Twin is ideal for a broad spectrum of challenging applications. Systems are available in 800 and 1600 sizes, to accommodate a wide range of flow and retention requirements to fit your application.
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Russell Finex in-line filters for both industrial and sanitary applications offer an effective solution to your filtration requirements. Our Self-Cleaning Russell Eco Filters® improve your product quality by removing oversize contamination. They also give consistently high flow rates with no operator control necessary.
Without the need for filter bags or cartridges and with significant reductions in wasted product over traditional filters, our range of self-cleaning in-line filters are both cost-effective and environmentally friendly, hence their name "Eco Filters".
Our range of filters are designed for ease of operation and maintenance. They are simple to dis-assemble and clean without tools, allowing for fast and efficient product line changeovers, therefore increasing productivity. The units fit neatly into existing production lines, providing considerable filtration capacity without requiring excessive space.
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The PSX307 plasma cleaner provides 1.5 times the productivity of conventional models. Parallel plate chamber technology delivers superior etch uniformity over conventional batch systems.
Ultra-thin gold-plated electrodes can be wire bonded reliably without nickel compound formation via argon plasma treatment. Gold plating savings alone can provide ROI justification.
Other capabilities include surface modification by oxygen plasma improving mold resin adhesion and under-fill wettability, and reducing incidence of peel-off, voids, and cracks.
Panasonic plasma cleaning equipment sets the standard; thereby, refining tomorrow's technology today.
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LASERBLAST is a Quantel's product range entirely devoted to laser cleaning and surface preparation. In the field of construction, as in the transformation industry, Q-switched solid-state lasers have appeared as a technically efficient and economically realistic solution in comparison with traditional procedures.
The particularity of these products is that they use an optical fiber to transport the light energy. The result is excellent ergonomics and very simple integration into a robot.
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Metallurgy
Aluminium cleaning.
Metal reduction/antioxidizing atmospheres.
Here is an example of ultra fast copper cleaning made with a reducing atmosphere with the ULS device
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Varian’s Gas Clean Filter System prevents contaminants entering your GC. Contaminants in carrier gas would result in damage to the column, loss of sensitivity, and unnecessary instrument downtime.
The Varian Gas Clean Filter System, which is positioned immediately before your GC, consists of two elements: the connecting unit and a filter. The uniquely designed filter and connecting unit allow for quick replacement of saturated filters while preventing air from entering your system.
Varian Gas Clean Filters are available for three different impurities; oxygen, moisture and hydrocarbons.
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Submicron Filtration for the Cyclotron or Other Dust Collectors
Filter 1's Safety After-Filters are designed to attach to the Cyclotron Separator and will remove even sub-micron sized particles, meeting OSHA requirements for circulating filtered air as well as EPA standards when venting to the outdoors. As custom specialists, Filter 1 also provides after-filters as needed to fit various dust collection systems.
Features:
- High suction velocity
- High efficiency at collecting dust
- Large filter area
- Seared felted polyester filter material
- Benefits
- Low operating cost
- Easy to service and maintain
- Large dust holding capacity
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It is a vertical CNC controlled 6 spindle turret type high pressure cleaning machine.
Remained burr and cutting chips can be removed from cross holes, deep tap holes at the operating pressure up to 50MPa.
Features:
- Cutting chips can be removed by maximum 50MPa high pressure water jet emitted from the nozzle positioned by CNC.
- It can deburr by attaching a drill or a brush to the six- spindle turret.
- Cleaning room, the section of machine operation and NC Controller are separated entirely, which ensures waterproofing.
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RÖSLER-Waterjet-Machines blast with clean pure water and attain a pressure up to 60000 psi, 4.000 bar. This water is projected onto the component to be treated, via one or more nozzles fixed on a rotating nozzle holder.
The rotation of the nozzle(s) generates a milling or grinding effect on the parts. This is a "soft" method to treat parts from which tenacious, very hard coatings have to be removed.
Blasting with water has many advantages:
No peening effect > no deformations at the part
Absolutely media-free water > insignificant abrasion at the part
Environment-friendly > The process water can be re-used in the closed circuit
No abrasive deposits > no subsequent cleaning of the parts necessary
No abrasive wear
Anticorrosives may be utilised
This procedure is employed for multiple applications in many industrial sectors:
Removal of thermic coatings (e.g. plasma coatings)
Cleaning of welding lines from residual slag
Cleaning of cast parts from sand and ceramic residuals
De-lacquering of a variety of different work pieces
The nozzles are directed by industrial robots or CNC-systems. Thus, a homogeneous blasting result can be achieved.
All relevant machine parameters can be supervised, recorded and adjusted by a central computer.
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Since water in the vapor phase in its purest form is present, it is suitable in this state of aggregation in outstanding way for the cleaning. On the oil-moistened metal surface the change of temperature leads to a drastic sinking of the viscosity of the oil. Supported by the mechanical effect of the water vapor subjected under pressure an excellent cleaning efficiency is obtained.
Operational principle:
The profiles are cleaned in a closed cleaning system with water vapor. The MTM Destimat produces made of tap water
2-5 bar water vapor, which is steered by a nozzle directly on the preheated surface of the going through profile. The entire surface is released in such a way from the drawing oil. The oil running off is collected and separated.
Advantages:
- most modern and patented MTM equipment technology
- energy-saving enterprise with only max. 15 KW of capacity
- space-saving solution, the total dimension of the compact
Run plant amounts to 1,900 x 800 x 1,600 mm (LxBxH), inclusive on that
Plant installed switchgear cabinet amounts to the height of 2,300 mm
- simple maintenance
- the plant can without large expenditure on other profile measures reequipped
become
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Salient Features :
• Triplex pump with ceramic plungers, connecting rod system
• Pressure adjustment from zero to max
• Pressure gauge
• High / Low pressure adjustable spray head
• Adjustable spray angle from 0 to 60o
• H.P. soft type hose gun and lance
• Motor thermal protector (VIP 8130)
• Built-in detergent suction pipe (VIP 8130)
Advantages :
• Easy in Operation.
• Low maintenance.
• Compact and Light Weight for easy movement
• Reduction in manpower and Time as compared to conventional cleaning.
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