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Innovative hardware
The compact diagnosis system efector octavis evaluates vibration signals using the methods of frequency analysis. The system uses a micromechanical acceleration sensor. Data can be collected, processed and evaluated decentrally with no expert know-how required.
Continuous monitoring
efector octavis is designed for the early detection of rolling element bearing damage or unbalance. Continuous monitoring offers a reliable and cost-effective solution as compared to intermittent methods.
The unit type VB1001 monitors up to two different objects. The unit type VE1001 can monitor up to five different objects or 20 individual frequencies. An object is defined as a rolling element bearing or a shaft. With efector octavis permanent vibration monitoring is no longer a question of price.
The integrated expert
Acoustic emission is detected, the frequency spectrum is calculated and e.g. the rolling element bearing state, the unbalance etc. are evaluated. The condition can be directly read on site and is signalled by binary switching outputs. The switching signal can be transmitted via unscreened cables. Connection to bus systems
is possible.
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Hydrosteel 7000 is a fixed, totally non-intrusive device for the continuous monitoring of hydrogen flux at high criticality sites within petrochemical and gas production and petrochemical refining operations.
Hydrogen flux measurement relates directly to active sour and HF corrosion at <100 °C, and any acid corrosion (e.g. sulfide/napthenic acid) at higher temperatures, and is designed for fixed monitoring on steel surfaces subject to these corrosion scenarios, such as in sour gas wells, lines, storage facilities and treatment plants, amine and alkylation units, distillation columns, outlets and heat exchangers (NAC), and cracking unit overheads.
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Timken has a broad offering of condition monitoring products and services that includes portable instruments, continuous monitoring devices and online systems.
These products and services can help maximize uptime with the development of cost-effective solutions to achieve maximum output and reliable service.
Increasing the useful life and productivity of your machinery directly impacts the bottom line.
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The VIBROCONTROL 6000 Compact monitor initiates a new period of vibration measuring and machine condition monitoring.
It is exactly adapted to the specific requirements of the machine to be monitored. Standard monitoring, if necessary, but also diagnostic monitoring, if needed.
Our huge application library offers you a great number of already practised solutions. Should this be insufficient to fulfil
your requirements, our application engineers will work out the optimum machine protection for your precious
manufacturing facilities.
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Electrical Diagnosis Solutions
OneProd ESA offers the unique integration of electrical analysis into vibration analysis, for full monitoring of electrical machines. The OneProd ESA (Electrical Signature Analysis) system implements permanent electrical analysis, and allows for reliable monitoring and diagnosis of electrical motors, their electric power supply and driven machines.
With voltage and current transducers associated with an electrical interface unit, OneProd ESA can integrate the OneProd MVX acquisition system (see specific data sheet), the data of which are processed by the OneProd XPR software (see specific datasheet).
The system can be implemented quickly, due to the large database on electric motors available, and the automatic diagnosis feature offered by OneProd ESA can also help the user to get started.
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VIBROCONTROL 4000 offers optimum protection through permanent
condition monitoring.
This means:
• Acquisition of current machine condition through continuous measurement
of relevant condition and operating parameters
• Recognition of deviations from the desired condition
• Alarming at violation of limit values
• Plant shutdown when dangerous conditions exist
• Communication with control systems
VIBROCONTROL 4000 meets all important requirements of internationally
recognised guidelines such as API 670 and DIN 45670
Measured values are processed and compared with adjustable limit values in the individual monitoring modules of VIBROCONTROL 4000. 4 limit relays are available for each module for alarm signalling. In addition to the general customary limit values for pre- and main-alarms, in this protection system the measured values trend is also monitored. Unexpected sudden changes in the measured value which indicate abnormal behaviour initiate a trend alarm and thus permit an extraordinary level of sensitive monitoring
of the machine condition.
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VIBROCONTROL 6000 Compact monitor
Continuous and high-level productivity requires security for machines. Unlimited machine availability and uptime is the primary factor to guarantee trouble-free, predictable productivity.
VC-6000TM compact monitor- a new and revolutionary generation of on-line monitoring and diagnosis systems; and "smart" accurately describes the concept. These instruments adapt easily and exactly to a monitoring requirement, using some truly unique sets of features.
- Off-the-shelf, customised configuration
- Stand-alone or plant-wide concept with PC interface
- Cabinet or on-the-machine mounting
- Safety and diagnostic monitoring
- Extendable, multi-faceted modularity
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A Perfect Blending of Compact Size and Multi-function Ability
These self-contained monitors are designed to address essential and balance-of-plant (BOP) equipment assets that require continuous machinery protection but do not warrant the cost of larger, more sophisticated rack-based monitoring systems like the 3500 Series. 1900 monitors provide a simple and cost-effective way to apply machinery protection on selected machines or points. They are designed to operate as stand-alone units, or in conjunction with our Trendmaster® Pro on-line condition monitoring system.
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Our product line offers four different monitoring systems (3500 Series, 3300 Series, 1900 Series, 1701 FieldMonitorTM Series ) capable of doing continuous on-line monitoring for the protection and condition monitoring of your varied machinery assets. From our flagship 3500 Series, to our newest system, the affordable 1900/65A General Purpose Machinery Monitor, we have a monitoring system for every industry and every machinery asset.
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PROsmart from ITT Industries encompasses the latest technology in condition monitoring to assure that your plant continuously runs at peak efficiency. It provides a cost-effective solution to maintaining uptime on all of your rotating equipment. PROsmart continuously monitors, analyzes (to pre-stated parameters) and annunciates an alarm when critical criteria is not met. By identifying, diagnosing, and sounding an alert to potential equipment problems before they have a chance to manifest into unexpected downtime or catastrophic failure, PROsmart helps to assure plant profitability.
PROsmart delivers benefits that go right to the bottom line.
Extends equipment life
Optimizes costly "walk arounds" by skilled personnel
Can help reduce overall equipment failures and the cost of downtime
Sends alerts prior to potential catastrophic process failures
Provides "state-of-the-art" predictive analysis
Consolidates data for equipment optimization
PROSmart is a self-powered device, or can be set up to use local power if it is available, that works 24/7 with alarm and alert capabilities. Individual computer formulas (algorithms) are created based on testing of the rotating equipment. These are used as the basis for evaluation and are stored on the PROsmart central computer.
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SeTAC
THE MACHINE ON BOARD MONITORING
SeTAC is a triaxial intelligent vibration sensor that, installed onboard a machine, provides continuous monitoring, ensuring maximum reliability of the measurements taken.
With SeTAC it is possible to identify specific events (collisions, unbalances, overloads, wear of specific mechanical parts), distinguishing significant vibration from background noise by using filters that can be calibrated by the user. The user can set three digital alarm thresholds with a highly reduced response time (1 ms). SeTAC can be easily interfaced with the machine’s control logic to automatically activate the corrective measures defined by the user or linked to the company control network via Ethernet for continuous monitoring.
The tool’s internal memory enables SeTAC to carry out a black box function, recording up to 12,000 events and indicating the date, duration and value of the phenomenon.
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- T1-45: Vibro-alarm
- T1-D: Absolute vibration monitoring, single channel with
- T1-D2: Absolute vibration monitoring, single channel with
- T1-EV1: Absolute vibration monitoring, dual channel with 2
- T1-EV2: Absolute vibration monitoring, dual channel with 4
- T1-EA: Absolute vibration monitoring, with 4 alarm relays
- T1-DADV: Absolute vibration monitoring, with 2 alarm relays
- T1-C: Relative vibration monitoring, dual channel with 4
- T3-NC2: Absolute vibration monitoring, dual channel
- T13-N: Speed monitoring, zero speed, reverse rotation
- T1-NC2: Axial displacement monitoring, dual channel with 4
- TMP: Vibrations monitoring, axial displacement, differe
- TMP-SOFTWARE: Diagnostic and data management software
- TM1: Vibrations monitoring, dual channel programmable
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Intelligent vibration monitoring
The design of the OneProd MVX system is based on 2 simple principles resulting from over 15 years’ experience in the permanent monitoring of industrial machines:
•Multiple measurements are useless if the operating conditions of the machines are not known;
•All measurement channels must be acquired and processed simultaneously in order to analyse machines with variable speed or intermittent operating.
Operators using many online current monitoring systems are faced with quasi permanent alarms. This comes from the fact that the operating conditions of the machines change, whereas measurement settings remain the same.
With the OneProd MVX system, not only are the operating conditions of the machines taken into account (speed, load, etc.), but data processing is also suited to these conditions. A real monitoring strategy is then implemented for outstanding quality and reliability of the information.
OneProd MVX includes 8 to 32 measurement channels and now allows integrating vibration analysis to electrical analysis based on the additional transducers and solutions of OneProd System (see OneProd ESA data sheet).
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The Adash 3600 system is an on-line vibration monitoring system, which is intended for process control and reliability systems, machinery protection systems and generally for all the applications concerning the maintenance and monitoring of machinery condition. Thus, a large variety of applications are possible for motors, fans, pumps, gearboxes, small turbines, bearing diagnostics etc.
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It is typically necessary to conduct measurements at the location of the future installation of ultra-accurate 3D measurement machines in order to guarantee that existing floor vibrations do not exceed the maximum allowed values. Vibrational accelerations are measured within a defined frequency range, (1-100 Hz) as a simple sum value measurement cannot provide a sufficient amount of information about the exact conditions. Evaluation of the force-distance signal is conducted with a Fast Fourier Analyzer that displays a measured value for each frequency of the spectrum. (vibration acceleration in g) In case the disturbances (vibration immissions) exceed the permissible range, our PC calculation software can help to ascertain the suitable isolation. Very precise vibration analysis in the lower frequency range can be conducted with a highly-sensitive geophone. Vibration speeds of under 0.01µm/s in the range of 0.2 to 30Hz can be recorded with a geophone. Especially in the semiconductor, nanotechnology, and ultra-precise 3D measurement industries it is necessary to conduct very precise vibration measurements in order to guarantee an optimal and client-specific configuration.
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HI 3600 Machine Monitor
Full Functionality:
- Vibration Monitoring: Vibration can be monitored through acceleration, velocity, and displacement measurement, with customizable filtering. The HI 3600 will accommodate whatever sensing mechanism and monitoring range is best suited for you and your applications, regardless of whether it involves probes, accelerometers, or high/low frequencies.
- Impact Measurement: for reciprocating motion issues such as mechanical looseness or detonation: While many equipment issues can be monitored using vibration monitoring, impact measurement will call attention to impact or shock related issues that are often times hidden using typical vibration monitoring technologies.
- Rod Drop Monitoring: Rod drop monitoring is a capabilitiy used to measure the wear and tear on rider bands, rings, and seals for reciprocating engines and compressors.
- Expansion Channels: With an Additional 16 Channels, you can monitor any parameter in the process (such as temperature, KW Load, or position), tying them into the 3600 Machine Monitor.
Full Connectivity:
The HI 3600 uses the Hardy-Links Connectivity structure of the 3000 Controllers to allow you to connect to your process from anywhere.
- Hardy Web-Link is an embedded webserver that enables local or remote access to your condition monitoring system.
- Hardy e-Link is an electronic mail feature that enables your machine to a) notify you of alarms, or b) receive a customized equipment performance report. These emails can be sent to PC's, cell phones, or to pagers.
- Hardy PDA-Link allows you to access all aspects of your 3600 Machine Monitor using the IR Port on your Palm PDA.
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Wireless Condition Monitoring for Essential Assets
Essential Insight .mesh is designed to address essential assets by augmenting your conventional hardwired permanent monitoring and hand-held portable monitoring strategies-allowing reliable and affordable condition monitoring where conventional technology has reached its limits.
a significant barrier to the adoption of conventional permanent monitoring has always been the complexity and installation costs associated with permanently mounting transducers and running the necessary hardwiring for signal and power. This is especially true for remote locations or areas of your plant where access is difficult.
Wireless technology overcomes the limitations of conventional wired and portable systems - delivering the data quality, quantity and access capabilities of permanent condition monitoring at a lower cost. We are proud to be at the leading edge of these technologies with the introduction of our new Essential Insight .mesh wireless solution.
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MODSTAR
It is a digital triaxial accelerometer that can be integrated in the control chain of any systems in the industrial automation.
Thanks to the ModBus communication it can be connected to the most common industrial communication protocols and therefore it always gives some information about the vibrations on the three axles.
Thanks to the high reliability and the low costs it is suitable for the integration for OEM and the mass installation.
Modstar differs for:
- absence of periodical calibration
- small dimensions and simplicity of installation
- configuration libraries to be associated to the product (VI for NI LabView, DLL for software based on Windows, ….)
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Timken has a broad offering of condition monitoring products and services that includes portable instruments, continuous monitoring devices and online systems.
These products and services can help maximize uptime with the development of cost-effective solutions to achieve maximum output and reliable service.
Increasing the useful life and productivity of your machinery directly impacts the bottom line.
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Ultra-portable Vibration Monitoring
- Weighs less than 0.4kg
- 4 Analogue channels/housing
- 1 Tachometer Input/housing
- 1 Analogue output/housing
- Up to 52kHz per channel
- Synchronous across all channels
- AC, DC, and ICP inputs
- USB Interface
- 106dB SNR
- Multi-unit operation
The new ultra-portable data acquisition system providing dynamic data capture for a wide range of field and mobile or test facility applications.
Four Analogue input channels plus Tachometer and Analogue Output per housing.Versatile self-contained solution with data streamed to a laptop or other PC via USB. Synchronous 24-bit ADC per channel provides wide dynamic range with 25.8kHz bandwidth.
Synchronization between units ensures Mosquito offers modular expansion to meet your larger channel-count requirements.
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Machine condition monitor VibroGard-R 1500
The compact vibration and rolling bearing monitor VibroGard-R 1500 is used for low cost monitoring, i.e. on electric motors, fans or pumps. Different operating conditions (e.g. idle operation and load) can be considered. The measurement values are stored in the device and can be evaluated using a PC.
Features:
Data storage in the device
Monitoring of various condition and process values
Setup via PC
Data acquisition for trend analysis on PC
Data export via serial port or memory card
Optional networking via CAN bus or Ethernet
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VibroGard-M is the cost effective solution for monitoring the condition of machines such as fans, pumps or compressors. The VibroGard-M modules are combined to form task-specific module sets.
* Features
o Standard module for all common monitoring tasks
o Factory calibration for precise determination for measuring values
o Current and voltage output for condition evaluation
o Limit contact module for pre and main alarm with alarm delay
o Standard interfaces for transducer
o Prepared for DIN rail mounting
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The TechnaGuard modules offer customers a new means of protecting their expensive machinery at a low cost. By using the motor as a means of measurement, TechnaGuard has the versatility to be applied to almost any application with an AC motor.
What TechnaGuard can do for you:
The compact size, low cost, and digital technology of TechnaGuard give it a distinct advantage over other means of machinery protection.
With simplicity in the design, TechnaGuard is a simple plug and protect product.
TechnaGuard has the ruggedness to be exposed to the harsh plant environments.
As machinery and/or motors wear energy consumption increases. As energy costs rise, the TechnaGuard becomes an efficient and inexpensive way to keep these costs in check.
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Intellinova combines complex measuring techniques and advanced data processing with a user friendly interface and an array of options for individual system customization. The result is a highly flexible, high performance system delivering easily understood condition information straight to the control room.
The system is robustly designed in every aspect. The hardware is sturdy and well suited to harsh industrial environments and long-term use. Software components have been carefully designed and selected to create a system for the future, with ample opportunities for intersystem communication.
The Intellinova system is centered around the Commander Units, each unit serving up to 32 channels for shock pulse, vibration and/or analog measurement in a user defined combination. A dedicated communication software triggers, controls and filters measurements and data, and handles all messaging between the database and one or more Commander Units.
Intellinova is a workhorse and the ideal online condition monitoring solution for standard and high-demanding industry applications.
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RPR-CONTROL-100
ELECTRONIC PROTECTION
is the efficient monitoring system for
centrifugal pumps of up to 20kW.
Electronic monitoring of motor currents protects the pump from dry running, overheating and overload.
If the above mentioned operating states are not absolutely impossible with your installation, you should use an electronic process monitor to switch off the pump before it is damaged. Such monitors will not only avoid damage to the pump, but also downtime and costs resulting thereof. At the same time, the monitor checks the pumping process for the set delivery rate. Once the cause of a malfunction is eliminated, the pump is immediately ready to continue operation. The process monitor is easy to install into the pump’s power supply unit. As it is not necessary to build it into pipe runs, this process monitor also is ideal to retrofit existing installations.
FUNCTION
An overload controller with analogue output monitors the actual
power of the pump motor. There are four switching thresholds defined:
• dry-running (fault, the motor is switched off);
• overheating (fault, the motor is switched off);
• overload (fault, the motor is switched off);
• filter contaminated (warning).
The switching thresholds are user-programmable.
Also included is a real-time clock with elapsed-time meter, e. g. to monitor maintenance intervals.
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The FAG Detector II is the ideal vibration analysis introductory device. The hand-held measuring instrument weighing approx. 450g is user-friendly and very easy to operate. And the best: the value for money is just unbeatable. The FAG Detector II is a vibration measuring device and a data collection device in one. Machine damage is detected early and remedied. This avoids unforeseen shutdowns as well as expensive consequential damage.
How exactly does the FAG Detector II work?
Vibration signals are detected via a sensor. The FAG Detector II calculates the RMS values (root-mean-square values) of vibration speed and acceleration (so-called characteristic values) from the vibration signals. The characteristic values are evaluated by means of a computer with the aid of the "Trendline" PC software.
Who is able to operate the Detector II?
Great, if you already have a basic knowledge on vibration analysis. But: You don't have to be an expert in order to operate the FAG Detector II. Even staff without knowledge in the area of vibration analysis can quickly learn how to handle the device. We offer training courses in which you achieve the knowledge neccessary.
Version Detector II
The device in version II has the following features:
- Filing up to 24 time signals by memory of 256Kb
- In memory of 1MB 114 time signals can be stored up
- Temperature measurements (from - 15 °C to 250 °C)
- Email button: If this button is hit data can be forwarded to a vibration analysis expert
- Calculation of frequency spectrums
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Vibra-Metrics built the patented Sensor Highway (Pat.# 5,255,565) to provide plant managers with a low-cost, modular solution for achieving advanced on-line monitoring of critical equipment parameters such as vibration, temperature, pressure, and almost any other parameter. It also holds the key to success: better Return on Investment. Companies must get substantial benefit from predictive maintenance (PdM) cost outlays, especially the expenditures for equipment monitoring. The Vibra-Metrics' expandable Sensor Highway System offers advantages over traditional predictive maintenance programs such as increased data collection frequency, more repeatable/accurate data, easier trending analysis, and more efficient use of your PdM Staff.
The bottom line: a PdM system like Sensor Highway can return up to five time the investment in a short period of time.
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Robo®Control detects the absence of machine specifications at the component and conveys these to a central computer. There the data are processed and they are made available to the clients through internet. Robo®Control is used in order to control the behavior of one construction. For instance, this is necessary in regions with risk of earthquakes or settlement.
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The Reovib BK032 is a monitoring unit for vibratory feeders. By using this measuring device in conjunction with an accelerometer e.g. Reovib SW10, vibration levels can be monitored. An acceptance window can be set defining adjustable maximum and minimum limits. If either of these values are exceeded then a corresponding relay will operate. During the unstable, start-up phase a time delay can be set so that spurious readings are ignored. The unit has a built-in sensor power supply available for direct connection. A 4...20mA signal can be used instead of an accelerometer.
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The DT9837A is a highly accurate USB data acquisition module that is ideally suited for portable noise and vibration measurement and analysis. Four 24-bit IEPE (ICP) sensor inputs are synchronized with a tachometer input to provide data streams that are matched in time for field or laboratory use. A read-back channel from the analog output guarantees perfect correlation of all signals in the input stream, the output stream, and the tachometer.
This rugged small module is self powered via the USB connection to a PC or laptop, no external power supply is needed. This makes it ideal for portable measurement applications. Additionally, two modules can be triggered simultaneously for perfectly synched measurements over eight inputs.
The DT9837A ships with a software applet to get you up and running right out-of-the-box. This applet supports basic operation of the module and can be easily modified for more advanced capabilities using Measure Foundry®, our popular rapid application builder software.
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