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The pneumatic press EP15 was built for semplifying and automating the hot mounting process. The operator has only to select, from the digital display, the appropriate mounting cycle for the resin type which is going to be used. Preset mounting cycle parameters (temperature and timing of heating and cooling), optimised for each type of resin, are stored in the control panel, and can then be selected for starting the embedding cycle. At the end of each cycle, the cooled sample can be pulled out from the heating chamber and passed onto the grinding/polishing process.
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Hydraulic press with sensitive hand lever control (HF-STS)
Standard version:
* Sensitice hand lever control (joystick)
* Safety button for 2nd hand
* Overrun control device NKS with electrical display
* Oil backflow filter with gauge
* Engine hours meter, stroke counter
* Ram return stroke through pressure/time switch. The holding load of the ram can be selected under pressure between 0.3 - 3 secs.
* Pressing force infinitely adjustable (approx. 10 - 100%)
Accessories:
* Mechanical stroke limitation of the ram
* Forche/path control device (e.g. for quality control in the case of pressing-in and riveting operations)
* Oil cooler (air / water)
* Oil pan for oil leakage fitted underneath the press frame
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From the idea to the realization, SCHMIDT Technology offers turn-key
systems.
A team of experienced and highly specialised engineers and toolmakers
create solutions from a simple workstation to a fully integrated assembly
line.
Extensive knowledge in press applications leads to efficient
design and manufacturing of press workstations; by integration of other
components such as bowl feeders or ball screw units.
Flexible hardware, sophisticated controls and safety technology are the
fundamentals for machine high efficiency. Avoiding machine
down-times and reducing waste materials (NOK) are the key factors to
economic production.
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Standard version:
* Safety 2-hand control in accordance with UVV (German accident prevention regulations)
* Overrun control device NKS with electrical display
* Oil backflow filter with gauge
* Engine hours meter, stroke counter
* Ram return stroke through pressure/time switch. The holding load of the ram can be selected under pressure between 0.3 - 3 secs.
* Pressing force infinitely adjustable (approx. 10 - 100%)
* NC-control DWS 5
Accessories:
* Light-barrier control with single and two-stroke, as well as protective barrier
* 2-hand control, switchable to sensitive hand lever control (joystock)
* Forche/path control device (e.g. for quality control in the case of pressing-in and riveting operations)
* Mechanical stroke limitation of the ram, adjustable with micrometer screw (HZ 6,3 - HZ 25)
* Mechanical stroke limitation of the ram, motor-adjustable (HZ 16 - HZ 500)
* Column-guided ram plate (HZ 16 - HZ 500)
* Tension lock for pivot clamping in the ram plate (HZ 16 - HZ 500)
* Shut height / stroke differing from standard
* Oil cooler (air / water)
* Oil pan for oil leakage fitted underneath the press frame
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DIRECT ACTING PRESSES
Rack-and-pinion presses with round ram
APZ series
mäder rack-and-pinion presses transmit their pressing
force constantly over the entire length of the stroke.
Direct power transmission via the hand lever permits
extreme precision in the pressing operation.
The improved transmission ratio enables a higher compression
force to be achieved for the same force
applied.
The following quality features are characteristic of all
mäder rack-and-pinion presses:
- anti-twist ram
- infinitely adjustable stroke length:
Standard: via setting screw
MICRO: via micrometer screw
- Height adjustment of the press head using
a threaded spindle
- 360° infinitely adjustable hand lever
- adjustable return stroke power
Rack-and-pinion presses are therefore ideal for:
- pressing-in longer components and for
- jointing operations over long strokes
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TOGGLE PRESSES
Manual toggle presses with round ram
EP series
Toggle presses only produce their rated force at the end of
the stroke, the bottom dead centre (BDC). In doing so, the
high working pressure of the press is achieved using the toggle
mechanism with a relatively low effort (approximately
150 N) on the part of the user.
Toggle presses are therefore used where the full force of the
press is only required over a short distance at the end of the
working stroke, e.g. in assembling, punching, riveting,
stamping, gluing etc.
All mäder toggle presses are distinguished by the following
quality features:
- factory-set bottom dead centre (BDC)
- simple adjustment of the height of the press head
using a threaded spindle
- hardened and ground ram
- long, honed and therefore highly precise ram guide
- ground press tableC
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Extremely simple construction, high lever operating/pressing force ratio and highest safeguard while working.
Press fundamental feature is the easy and quickie interchange and adjusting of punches and dies.
It doesn’t work with any energy source, apart the manual force, thanks to the lateral lever that with a move of 90° can enable a high pressure.
Wide use in many production lines.
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TOX-Presses
The gentle giants
Power + Intelligence:
Force capacity from 2 to 2000 kN intelligently monitored
Modular Design:
Even in the selection of a standard press, you have vast possibilities to individualize your press. The modular TOX principle provides for an uncomplicated realization. Also a customized press, dimensionally and functionally.
Press frames
- C-frames
- 2 column
- 4 column
- Welded frames
Drive modules, Machine Bases, Tooling, Part Loading,
TOX-Controls; TOX-Monitoring
Perimeter Guarding, Safety Equipment
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PEMSERTER® Series 2000® Press
Click for more info. An 8-ton (71.kN), fully automatic with programmable logic controller, menu driven touch screen, built in safety device and 24" throat depth.
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PEMSERTER® Series 4® Press
Click for more info. A 6-ton (53.4kN), manual, pneumatic press with built in point-of-operation safety device and 18"(45.7cm)-throat depth.
PEMSERTER® Series LT/4™ Press
Click for more info. A 3-ton (26.7kN), manual pneumatic press with internal point-of-operation safety device and 10"(25.4cm)-throat depth.
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203: Assembling press (production of stacker cranes)
Assembling press (production of stacker cranes)
Assembling press
This press is used to insert bolts in wheel suspension. The assembled part is used inside the axle driving shaft of wheels (production of stacker cranes).
Techn. data:
Press capacity: 800 kN
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The two twin-channel PME modules (MP85 and MP85DP) from HBM provide the optimum solution for monitoring press-fit and assembly operations.
Almost any commercially available transducer can be connected to the amplifiers which operate synchronously and in parallel. The industrial design and the standardized CANopen and Profibus DP interfaces, or digital I/Os alternatively ensure optimum connectivity to the automation environment.
Features and benefits:
Twin-channel amplifier
Comfortable integration into automation system via field bus interfaces
Intelligent signal conditioning and powerful algorithms for monitoring of the fitting process
Results can be saved directly in SPC format
Industrial design.
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The PRO Module was developed for the monitoring of assembly and test applications. Its electronics are housed in a compact enclosure that is DIN rail mountabel for easy installation. The Ethernet port allows for easy communication back to the Promess application software running on a standard PC. Multiple PRO modules can also be network to a central data collection point. The PRO Module is powerful yet simple to use making it perfect for monitoring assembly applications such as press-fit, staking, crimping or riveting. On the other hand the system is powerful enough to tackle more demanding test applications where accurate hight speed data collection and advanced analysis are reuqired. Promess provides the complete system including electronics, software, sensors.
Promess will assist in the design and selection of the sensors best suited for your specific application as well as in the initial start-up.
Features
- In-process quality verification
- Part traceability
- 2 high speed 24 bis analog inputs per module
- 1 encoder input per module
- Compact modular design
- Defined database
- Data export funtions
- Fieldbus options
- Auto calibration for sensors
- Diagnostics for setup and trouble shooting
- Network multiple systems
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Pressure capacity: from 500N (50Kg) up to 120KN
(12,000Kg)
Position repeatability: +-0.005mm
Sensor function: Set position stop, Set load stop, Set
distance stop,
Const. Load / Set Timed Stop
Const. Load / Set Stop Position
External input/output: 17 input, 16 output
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While hot forming machine tools (hammers, screw presses) use high kinetic energy for the metal forming, where part of this energy is dissipated into the ground causing there rather high vibration levels, however, in case of the cold forming process it is the sudden release of the stresses - built up in the press frame during the pressing operation - when cutting through the material (blanking).
In both cases GERB can provide special Spring-Viscodamper® combinations, which allow today direct spring support of the equipment whereas in the past quite massive foundations were necessary.
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Flared Tube Fitting:
• the EXMAR flared tube fitting, consisting of four components, enables the connection of 37° flared tube ends and standardized fitting bodies according to DIN 2353 an DIN EN 8434-1
• fitting can be dismantled and reassembled as often as necessary
• high degree of fine sealing efficiency by elastomeric sealing at both sectioning points
• no risk of disconnection when tightened
• pressure ranges from 250 to 630 bar
• fittings made of stainless steel AISI316Ti
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Easy to install and resisting to 20 bars of pressure, stainless steel press fitting offers a wide range of use for an excellent installation security and efficiency… Shipbuilding, compressed air, building, industry…
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