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The various HARDPOINT machine versions can be used for superfinishing of hardened and unhardened rotationally
symmetrical components. This means turning, grinding, drilling and rubbing on one machine, in a single chucking. Depending on the model, the workpieces can also be transferred to another machining unit (multi machine cell).
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The HSTM series is especially developed for cost-effective manufacturing of high-precision work pieces, such as turbine blades, blisks and impellers. The machine concept allows single-part and series production as well. Latest drive and control technology guarantees high productivity and flexibility. Rigidity is a further key element of the HSTM series and supports with all other factors the technology of High Speed Cutting (HSC). Splendidly designed rotary axes with standard interfaces are the substantial characters for the highest productivity.
Availability for Production:
The compact design of the machine allows a quick and trouble-free instalation at the customer's site without any special requirements to the basement. Thus, a quick availability of the machine is given.
Machine Size:
The machine is in different sizes avialable. Customization for your work pieces are possible. The modular concept allows easy adaption to your specific request. Blisks with diameter 850 mm are possible with a variant of the machine. Differnet opportunities to load the work pieces to the machine, such as front loading or from the side, up to full integration in manufacturing systems with automatic loading systems can be realized.
Milling Spindle:
The Motor-Milling Spindle offers a high potential to machine difficult materials. High spindle speed for Aluminium, or strong spindle power with lower spindle speed for Titanium are available in the same Motor Spindle.
All kind of cooling and lubrication systems are integrated. So you will find outer cooling, high pressure, Minimum Quantity Lubrication through the spindle or outside of the spindle.
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TURBOMILL XL 1400 / 2000 / 2600:
5-axis VMC: Ultra-Dynamic HSC Machining Center for producing Turbine Blades.
- g-accelerated 5-axis machining
- Max. part length 1400-2600 mm (47"/71")
- Max. part dia. 650 mm (26")
- Second synchronously workpiece drive
- 20° slanted C-Frame
- Tailstock CNC controlled
- Spindle 12000, 15000 or 18000 rpm
- Toolmagazine -32 tools
TURBOMILL 7500:
5-axis VMC: Ultra-Dynamic HSC Machining Center for producing long cylindrical parts such as feed- or extruder screws.
- g-accelerated 5-axis machining
- Max. part length 7500 mm (295")
- Max. part dia. 660 mm (26")
- 20° slanted C-Frame
- Tailstock CNC controlled
- Second synchronously workpiece drive
- Steady rest automatic positioning with cutting tool
- Spindle 12000, 15000 or 18000 rpm
- Spindle power 28-44 KW, 57-280 Nm (42-206 ft lb)
- Toolmagazine 20-32 tools
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Preloaded linear guides in all axes ensure the highest precision in the HYPERTURN 690. Built-in linear dimensions are available as an option. Both spindles are equipped with a direct measuring system. The position of the turrets also
permits the use of extended tools on both spindles. Optimum force transfer is achieved by the very wide distances between the bearing points of the carriages and both headstocks. Both the oil and cooling water cycles of the headstocks are electronically monitored and kept at a constant temperature.
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Highly precise 6-sided complete machining of complex workpieces has never been easier than with the expanded GMX linear series. The new GMX 250 S linear with dual channel shop-floor programming - for programming time reductions of up to 70% in comparison to DIN. In addition, the new GMX 200 S / 250 S linear machines are easy to operate, due to shop-floor oriented visual programming and 3D-simulation with collision control. The GMX linear series machines deliver perfect performance, whether for turning, boring or milling of chuck, bar and shaft workpieces.
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Mini-turn with numerical control charly4T
Simplicity for the turning of prototypes and small series, technology for the performance.
Extremely of its know-how out of machines with numerical control and eager to meet a need many time expressed by its customers, Charlyrobot innovates and proposes charly4T, its Minis Turn CN, without equivalent on the market.
Lespointsforts
ISO programming, standard of industry.
Allows the principal operations of turning (raising, slide-lathing, throat, boring, drilling, threading, follow-up of complex profiles).
Continuous variation the speed of pin allowing machining at cutting speed constant.
Allows machining at speed in advance constant.
Automatic turret 4 tool holders (in option).
Catches of origins automated with feeler of tools 4 directions.
Inversion of the direction of rotation of pin per program.
Design and ergonomics.
Compactness.
Graphic and automatic programming by software of CFAO.
And setting ease of use in œ uvre ideal for prototyping and the small series.
Turning of tender materials and tender metals (brass, aluminum,...).
The quality and recognized industrial performances of the machines charlyrobot.
Conform to the European directive Machines 98/37/CE and adapted to the future Directive Machines 2006/42/CE (obligatory as from the 12/29/2009).
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Main and sub spindles synchronization:
C1 and C2 axes provide positioning resolution up to 0.015 degree to accomplish three dimensional contouring.
Y-axis:
With +/-50 mm of stroke is available for performing thread milling, complex off-center milling and drilling operations on the main or sub-spindle by combing live tool turret.
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The INTEGREX is the most widely used multi-tasking machine tool in the world.
Mazak multi-tasking machines have been well received by customers all over the world. Equipped with the MAZATROL MATRIX and many newly developed features, Multi-tasking machines provide innovation to 21st century manufacturing industry. From raw material to finished component in a single machine set-up: "DONE-IN-ONE".
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SKL vertical lathes and vertical turning centers
The SKL vertical lathes are manufactured in three sizes with table diameters of 800, 1.000 and 1.250 mm. These machines are different from all other machine types manufactured in TOSHULIN, a.s. They consist of the welded frame formed by the bed, by the columns, by the railhead and by the ram. The machine cross rail provides the connection between the columns in a very effective way. It is fixed together with these columns. Moreover, the two-column conception enables to increase considerably the swing for machining towards the table diameter.
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The TRAUB Turn-Mill Center are intended for the economical complete machining of complex parts on a single machine. Turning and milling operations, as well as the implementation of other machining processes such as polygon turning, profile and flat milling, the production of special threads or the integration of laser machining, demonstrate the possibilities of this product line. The decisive factor is not the multitude of variants, but the profit you make. You pay only for what you need.
TNX80/65
- Simultaneous and independent machining with up to 4 tool carriers
- Powerful drives on identical main and counter spindle
- Powerful tool drives on all turrets for perfect complete machining
- All tool carriers can be equipped with an Y-axis
- Precise tool holder positioning requires no alignment and no adjustment
- Vertical tool carrier with B-axis
- Large-sized and freely accessible working area
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- Identical main and counter spindle for complete machining
- Cycle time reduction by simultaneous machining at the main- and counter spindles
- Y/B-axis option for inclined, off-center drilling and milling
- 6-tool magazine for the additional milling spindle
- Quick, simple tool measuring on the machine
- Gantry workpiece receiving attachment for workpiece loading and unloading
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- Main and counterspindle with the same design and power
- Flexibility and short set-up times due to the Multi Function Units and automatic tool magazines
- Short tool change travels and reduced chip-to-chip times
- Full 5 axis interpolation for the machining of the most complex contours
- Driven tools for all machining tasks in C, Y and B axis
- True turn-mill center with up to 2 motor milling spindles
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Milling-turning centers with one milling spindle and one or two turning spindles for fully automated complete machining from blank bar or from chuck.
Maximum workpiece quality by complete machining on one machining center.
Highest flexibility - Milling, drilling, thread cutting, external/internal turning, facing and contour turning - all machining technologies are possible.
Minimum setup cost and setup time thanks to innovative chucking concept - reduction of throughput time by 70 % - idle time becomes a foreign word.
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Modular high-performance CNC-turn-mill-centers
The UniCen is a turning and milling center with integrated B-axis where all requirements for complete machining have already been implemented: turning, milling, drilling and thread-cutting all on one machine. The workpiece is loaded on one machine only and can then be finished completely. With up to five interpolating axes even complex free form faces can be machined.
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The Unicom 6000 machining centre is ideally suited for vertical turning and multi-sided machining of complex components. This highly flexible and powerful machining centre for complete machining results from the continuous development of vertical machining centres over a period of more than 25 years.
The concept of Unicom 6000 is based on a moving table with integrated carousel turning station and an interface that can receive pallets of up to 2.500 mm in diameter. The table movement is designated as Y-axis and it runs underneath a traverse with cross slide and spindle carrier. The movements of cross slide and spindle carrier are designated as X-and Z-axis respectively.
Unicom 6000:
4-Axes complete machining centre with HSK100-A interface, carousel turning station and pallet changer. The machine can be equipped with a right angular head or a universal head, in combination with C-axis mode in the carousel turning station.
Unicom 6000-HV:
5-Axes complete machining centre with carousel turning station, pallet changer and HSK 63-A interface in the integrated Unisign Nutator NC machining head as 5th axis, in combination with C-axis mode in the carousel turning station. This configuration is capable of 5-axes machining of complex components.
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Highly productive milling-turning centers with one (MT) or two (MT-TWIN) milling spindles and one or two turning spindle(s) for complete machining of semi-finished products and saw sections.
Maximum workpiece quality by complete machining on one machining center. Workpiece clamping is done by means of clamping chuck or device.
The MT-S is designed for highest flexibility and ideal for small batches. The MT and MT-TWIN series offer maximum productivity for medium and large batches.
Reduction of costs per part by up to 30 % thanks to TWIN technology and 5-axes complete machining.
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Multiax, manufacturer of high-tech and reliable CNC solutions, has been developing a new 5 Axis Milling Center Series particularly fit for fast and accurate machining of complex 3D surfaces, very common in the plastic and composites industry. The T Series has been studied to be productive, reliable, easy to use, to meet most recent customer expectations, also in terms of safety.
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Simultan
Centre hole UGV
The very fast and precise multipurpose machine
HIGH SPEED MACHINING %u2013 ALUMINIUM, TITANIUM
HSK A 63-SPINDEL
- 45 kW from 12.000 to 30.000 RPM
- 32 Nm up to 12.000 RPM
LINEAR AXIS
- Feed : 50 m/min
- Stroke X %u2013 Y %u2013 Z : 600 mm
- Course X %u2013 Y %u2013 Z : 600 mm
ROTARY AXIS (Torque Motors)
- Feed: 200 RPM
- C-Axis : n x 360°
- A-Axis : -45° -> 120°
PALETS
- Diameter: 260 mm
- Max. Load : 70 kg
NC : SIEMENS 840 D
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M150
Technical Data
- Centre distance 2000/3000/5000/6500 mm
- Swing over top slide 1500 mm
- Swing over bottom slide 1590/1570/1510/1470 mm
- Standard chuck ø 800 mm
- Max. power main spindle at 100% duty cycle 60/90 kW
- Max. torque main spindle at 100% duty cycle 4470/10248
- Max. speed main spindle 1600/1000 min-1
- Max. power milling spindle at 100% duty cycle 55 kW
- Max. torque milling spindle at 100% duty cycle 730 Nm
- Max. speed milling spindle 3200 min-1
- Max. pressure of coolant through spindle 80 bar
- Swivelling range B-axis -110/+90
- Travel Y-axis 650 (-300/+350)
- Travel X-axis 1120 mm
- Quill ø 240 mm
- Steady rest clamping ø max. on request
- Tool magazine 36/72/108 number
- Control: SIEMENS type SINUMERIK 840 D
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The Leonard machines are a complete and modular range of Horizontal Lathes for the machining on medium to large work pieces with highest performances in terms of rigidity for rough operations and precision for finishing operations. The main feature of these machines is the technology of the preloaded Hydrostatic ways which are successfully used for both cross and longitudinal slides.
Other machining operations can be performed with the Leonard system, like Boring, Milling or Drilling operations. The different working units can be Combined on a column with rotating base ("B" Axis) or on different Pallets to be manually or automatically installed in the carriage.
The Leonard lathe can be supplied with different type of Steady rests according to the work piece and the required machining.On demand different accessories are available like the work piece probe, the tool probe and the Automatic tool changer.
Safop has developed some special system for the measuring of high sophisticated work pieces like the turbine rotors. The Run Out Measurement System and Blade Measurement System are used with success by the main producers of this type of work pieces.
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Drilling
Machining with coolant supply through the tool, regardless if the tool is in radial, axial or in an inclined position. Accuracy-killing changes between various machines is avoided.
Thanks to very high feed forces and high power also at low speed drills with large diameter can be used with optimum performance. A single look into the speed-power-diagram or the speed-torque-diagram shows the difference...
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High Speed Cutting and Jig Grinding with very high precision in one machine
Simple programming of the machining cycles for jig grinding
Grinding technology fully integrated (contact measurement of the abrasive pin, dressing spindle, grinding oil, CO2 extinguishing system etc.)
High precision of machine due to combined use of linear motors and absolutely friction-free hydrostatic guides in all axes
Maximum feed rate and acceleration limited to achieve highest possible precision
Outstanding damping characteristics due to hydrostatic system oil film in all axes
Friction-free counterbalance in the Z-axis
Extremely rigid machine construction, 11 t weight
Three-point support, damping machine feet
Precise control of all temperatures in the machine, including the cooling water, the oil for the hydrostatics and the oil for the machining, cooling of motors and secondary magnetic elements, extra cooling housing for spindle
Cabin completely closed, includes noise reduction and large windows with security glass, loading with crane possible
Infrared touch probe for work piece set up and 3D measurement of the contour
Chip disposal via 2 spiral conveyors into chip box behind the machine
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The "W" Series Vertical Lathe, primarily dedicated to the machining of light alloy aluminum wheels for the automobile industry, has been IMT Intermato's best selling machine for the past 20 years.
The most popular model, W20-T4, a four-axes machine with pallet loading system, has been produced hundreds of times over and it represents IMT's leading force, bringing along models 22, 24 and 32-all of which now form a large range of vertical lathes capable of meeting almost all existing market demands. The continuous implementation of the already sophisticated projection system has allowed IMT to fine tune and improve the
already high quality of its machines-consequently guaranteeing benefits that reflect in their safety, ergonomics and operation.
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is the biggest representative of the new program of boring machines produced by TOS VARNSDORF a.s. The machine provides high cutting performance within the entire operating area and high comfort of user functions. The combination of the progressive and traditional features of its construction and cutting-edge technology provides the user with excellent conditions for the efficient machining of large size and heavy weight workpieces while using the most demanding techological processes.
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DIASTAR 33OO / 34OO
Industrial CNC drilling, milling and engraving machine
DIASTAR 33OO/3400 are CNC controlled drilling, engraving and milling machines designed for laboratory and service industry applications. They are designed for continuous daily operation and can be expanded, thanks to their modular construction (i.e. no fear of obscolesence).
DIASTAR machines are suitable for the following maching procedures:
- Drilling PBC's (individual and stacked)
- Milling PBC's (isolation milling, panel cutting etc.)
- Milling aluminium parts, e.g. front plates (other metals, such as steel etc., can be machined in several working steps)
- Milling and drilling aluminium and plastic housings (plug knockouts, cut-outs on displays, etc.)
- Engraving steel, aluminium and plastic parts (project stage in connection with CAD/CAM)
- Milling 3D moulds (deep-drawn and injection moulded mould construction)
- Accurate and rational production of DIN test samples (e.g. shoulder rods and samples with predetermined breaking points)
- Optical measuring tasks with Z lasers or colour camera with digital crosshairs (options)
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MX-RAM FLOOR TYPE BORING-MILLING MACHINE (LINEAR GUIDES)
- The MX 7 RAM utilizes the same design concept as the MX 7 milling center with the added benefit of a live boring spindle contained within the ram.
- The milling ram is captured on all sides within the headstock. Anti-friction material sliding on cast iron way surfaces and linear roller packs riding on hardened way surfaces are combined to give the ram superior vibration damping, rigidity and accuracy.
- Longitudinal ram and boring spindle growth is controlled through the use of a chiller system and temperature monitoring probes located throughout the ram/spindle assembly.
- Four linear guideways, two in the front and two at the rear of the column, capture the headstock within the column and provide the machine with enhanced rigidity and stability.
- The wide cast iron bed of the MX7 RAM provides an ultra-stable platform. Fitted with linear guideways, the bed structure allows accurate machining of large parts at rapid feed rates.
TRAVELS : X=4.000-30.000 mm Y=2.000-4.500mm Z=1.000-1.200 mm
BORING BAR : DIAMETER 130-150-160 mm W=700-800 mm 37-51 KW
UNIVERSAL HEAD 2,5ºx2,5º/1ºx1º/0,1ºx0,1º - 37 KW - 5.000/24.000 RPM
TWIST HEAD 2 CONTINUOUS AXES 0,001º: A +/-105º C +/- 185º 5.000/24.000 RPM ( MECHANICAL & ELECTROSPINDLE HEADS )
ATC TOOL CHANGER : 20-120 TOOLS
AAC PICK UP STATION : 2-6 ATTACHMENTS
ROTARY TABLES : 6-120 TONS 1000x1000 mm UP TO 4.000x5.000 mm
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F SERIES
•Longitudinal traverse, "X" axis: 3,000 to 30,000 mm
•Vertical traverse, "Y" axis: 1,400 to 5,300 mm
•Cross traverse, "Z" axis: 1,000 to 1,600 mm
•Rapid traverse X, Y, Z axes: 25,000 mm/min
•Feed range: 5-10,000 mm/min
•Digital CNC Heidenhain (Selca, Fagor, Siemens, Fidia)
•Automatic indexing heads and Orthogonal heads 30 (37)kW, 3,000 (4,000, 5,000, 6,000) rpm, with coolant through the spindle possibility
•Automatic head changing system.
•ATC 30 to 120 tools.
•Floor plates, CNC rotary tables and rotary tables with linear W axis
•CE Full splash guards
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